CN103240348A - Numerical control special device for shell body throat - Google Patents
Numerical control special device for shell body throat Download PDFInfo
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- CN103240348A CN103240348A CN 201210022997 CN201210022997A CN103240348A CN 103240348 A CN103240348 A CN 103240348A CN 201210022997 CN201210022997 CN 201210022997 CN 201210022997 A CN201210022997 A CN 201210022997A CN 103240348 A CN103240348 A CN 103240348A
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- numerical control
- water heaters
- shell body
- ladle body
- control special
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Abstract
The invention relates to solar water heaters, electric water heaters, heat-pump water heaters and gas water heaters, particularly to a numerical control special device for a shell body throat. The current market of shell body throat devices of water heaters are mostly provided with pneumatic or hydraulic shell body throat devices, machining sizes are unstable and even size fluctuation of throats machined by some devices is large, and throats which are even in oval shapes cause that difficulties of welding and assembly are increased and the efficiency is low, so that the defective rate and the production costs of current produced water heaters are high. The numerical control special device for the shell body throat is an automatic production device and aims at providing a new machining way of the shell body throat. A numerical control system is utilized to control working parts to perform action; a PLC (Programmable Logic Controller) technology is utilized to achieve automatic production; a hydraulic system can be also utilized to control action; the range of designed control systems is wide; and different systems can be utilized to perform control according to different requirements. The numerical control special device for the shell body throat has the advantages of being capable of ensuring the unity of the flaring size, ensuring the consistency of products, being low in maintenance rate, being capable of greatly improving the efficiency, improving the service life of the water heaters, reducing the defective rate of the water heaters and reducing the production costs of enterprises.
Description
Technical field
Shell ladle body reducing numerical control special equipment of the present invention relates to solar water heater, electric heater, Teat pump boiler and gas heater, specifically is the numerical control special equipment of a kind of shell ladle body reducing.
Background technology
Outer cover of water heater ladle body reducing special equipment all is some easy pneumatic or hydraulic tests on the market mostly at present, and processing dimension is unstable even reducing size fluctuation that some equipment processes is bigger, reducing even ovalisation cause welding, assembly difficulty to strengthen, efficient is lower, so the higher repair rate height of producing at present of water heater defect rate, production cost is high
Summary of the invention
This name shell ladle body reducing numerical control special equipment, it is a kind of numerical control special equipment, have the numerical control operating system, reduced operating procedure, guarantee precision and the unification of reducing size, guaranteed consistency of product, and maintenance rate is low, can raise the efficiency greatly, improves water heater service life, reduce the defect rate of water heater, reduce the production cost of enterprise.
Description of drawings
Fig. 1 is present device tension mechanism structural representation; Fig. 2 is vertical governor motion structural representation of the present invention; Fig. 3 is R edge forming mechanism structure schematic diagram of the present invention; Fig. 4 is dynamical system structural representation of the present invention; Fig. 5 is general assembly structural representation of the present invention;
The specific embodiment
Shell ladle body reducing numerical control special equipment of the present invention is achieved through the following technical solutions for achieving the above object: shell ladle body reducing numerical control special equipment is by ten most of compositions of vertical governor motion 5. bogies of 1. driving box, 2. tension mechanisms, 3. positioning regulating mechanisms 4. 6. carriage 7.R edge forming mechanisms 8. dynamical systems, 9. frames, 10. axial regulating mechanisms.
Tension mechanism of the present invention is preferentially selected following structure for use: because shell reducing strength is smaller, therefore select for use servo or step motor control rotation core (7), axle (26) is then by expander (18), and tapered (19) are carried out tensioner and unclamped.Tension mechanism slides according to the different model of ladle body and adjusts the reducing position.Certainly the present invention also can select hydraulic oil cylinder driving for use, but the oil cylinder control rate is slow, and is subjected to surrounding environment influence easily, and that need do Hydraulic Station in addition, and the cost height needs the space big.
Vertical governor motion of the present invention is preferentially selected following structure for use: described vertical guiding mechanism is by last servo or stepper motor and following servo or step motor control support (26), leading screw (5) is by driving slide rail (15), line slideway (17), (19), (24), mould erection support (23), mounting bracket (27) are controlled briquetting roller and are carried out reducing.This preferred structure is fairly simple, and especially stability is strong, machining accuracy height, very easily control.Certainly the present invention can select oil cylinder control briquetting roller (12), (14) for use, but oil cylinder also needs to connect Hydraulic Station, and speed is slow, and cost is than higher.
R edge forming of the present invention mechanism preferentially selects following structure for use: described R edge forming mechanism mainly is by being installed in servo or stepper motor (1) on the erection support (2) through guide pillar (11), guide pin bushing (13), floating junction (14) control R edge forming wheel is processed.This preferred structure has simple in structure, and stability is strong, very easily controls advantages such as travelling speed.
Dynamical system of the present invention is preferentially selected following structure for use: described dynamical system master connects left splined shaft (3) by synchronous pulley (1), jackshaft (10), right splined shaft (15), by regulating wheel (5), bearing (12) is with (13), (19), synchronously together with operation.This preferred structure has simple in structure, and stability is strong, very easily controls advantages such as travelling speed.Certainly the present invention can select synchronous band or electromagnetic clutch operation for use, but because strength is smaller, there is no need usefulness, and the assembling more complicated, and cost is than higher.
Shell ladle body reducing numerical control special equipment of the present invention is a kind of independently numerical control control appliance, and it can make panel type or counter type numerically controlled control system as required, and its workflow is: 1, start, main motor rotation; 2, rise piece and slide body also has briquetting roller all to return original position; 3, workpiece is placed on the carriage; 4, two side slid platform relative motions; 5, expander tensioner; 6, upper and lower mould rotation, the briquetting roller reducing; 7, expander unclamps; 8, slide unit returns original position; 9, part drops on carriage; 16, artificial pickup; 17, begin to carry out the processing of next workpiece.
Claims (5)
1. shell ladle body reducing numerical control special equipment is characterized in that: comprise ten most of compositions of vertical governor motion 5. bogies of 1. driving box 2. tension mechanisms, 3. positioning regulating mechanisms 4. 6. carriage 7.R edge forming mechanisms 8. dynamical systems, 9. frames, 10. axial regulating mechanisms.
Wherein the driving box critical piece comprises: front apron (1), cover plate (2), back push pedal (6), following fagging (7), bearing (8).
The tension mechanism critical piece comprises: left and right end cap (2), (6), rotation core (7), supporting seat (11), expander (18), tapered (19), expander support (21), axle (26).
Vertically the governor motion critical piece comprises: leading screw (5), installing plate (8), web (9), axle (14), drive slide rail (15), line slideway (17), (19), (24), mould erection support (23), support (26), mounting bracket (27), location-plate (32).
The carriage critical piece comprises: handwheel (1), screw mandrel (2), supporting plate (3), guide pillar (5), bearing (6), linear bearing (7).
R edge forming mechanism critical piece comprises: servo or stepper motor (1), erection support (2), rotary sleeve (7), guide pillar (11), guide pin bushing (13), floating junction (14).
The dynamical system critical piece comprises: synchronous pulley (1), and left splined shaft (3), regulating wheel (5), jackshaft (10), bearing (12) is with (13), (19), right splined shaft (15), rolling bearing units (16) synchronously.
2. shell ladle body reducing numerical control special equipment according to claim 1, it is characterized in that: described tension mechanism is servo or step motor control rotation core (7) by tensioner, axle (26) is then by expander (18), and tapered (19) are carried out tensioner and unclamped.
3. shell ladle body reducing numerical control special equipment according to claim 1, it is characterized in that: described vertical governor motion is by last servo or stepper motor and following servo or step motor control support (26), leading screw (5) is by driving slide rail (15), line slideway (17), (19), (24), mould erection support (23), mounting bracket (27) are controlled briquetting roller and are carried out reducing.
4. shell ladle body reducing numerical control special equipment according to claim 1, it is characterized in that: described R edge forming mechanism mainly is by being installed in servo or stepper motor (1) on the erection support (2) through guide pillar (11), guide pin bushing (13), floating junction (14) control R edge forming wheel is processed.
5. shell ladle body reducing numerical control special equipment according to claim 1, it is characterized in that: described dynamical system master connects left splined shaft (3) by synchronous pulley (1), jackshaft (10), right splined shaft (15), by regulating wheel (5), bearing (12) is with (13), (19), synchronously together with operation.
The invention provides a kind of shell ladle body reducing numerical control special equipment, comprise driving box, tension mechanism, positioning regulating mechanism, vertical governor motion, bogie, carriage, R edge forming mechanism, dynamical system, frame, axial regulating mechanism ten most of compositions.They can machine the reducing of shell ladle body automatically by digital control system control, this processing mode has been guaranteed precision and the unification of size, guaranteed consistency of product, product quality improves greatly, again because of the automaticity height, and the efficient height, and maintenance rate is low, easy and safe to operate, the defect rate of reduction water heater reduces the production cost of enterprise.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210022997 CN103240348A (en) | 2012-02-02 | 2012-02-02 | Numerical control special device for shell body throat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210022997 CN103240348A (en) | 2012-02-02 | 2012-02-02 | Numerical control special device for shell body throat |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103240348A true CN103240348A (en) | 2013-08-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201210022997 Pending CN103240348A (en) | 2012-02-02 | 2012-02-02 | Numerical control special device for shell body throat |
Country Status (1)
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| CN (1) | CN103240348A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105195583A (en) * | 2015-09-26 | 2015-12-30 | 青岛科创智能装备有限公司 | Horizontal type necking machine used for water heater color sheet shell |
| CN109894535A (en) * | 2018-08-23 | 2019-06-18 | 浙江强远数控机床有限公司 | It is a kind of to revolve thin and necking all-in-one machine |
| CN110935773A (en) * | 2018-09-25 | 2020-03-31 | 中江机电科技江苏有限公司 | Bilateral thin-walled bucket body port inward curling machine |
-
2012
- 2012-02-02 CN CN 201210022997 patent/CN103240348A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105195583A (en) * | 2015-09-26 | 2015-12-30 | 青岛科创智能装备有限公司 | Horizontal type necking machine used for water heater color sheet shell |
| CN109894535A (en) * | 2018-08-23 | 2019-06-18 | 浙江强远数控机床有限公司 | It is a kind of to revolve thin and necking all-in-one machine |
| CN110935773A (en) * | 2018-09-25 | 2020-03-31 | 中江机电科技江苏有限公司 | Bilateral thin-walled bucket body port inward curling machine |
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| C05 | Deemed withdrawal (patent law before 1993) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130814 |