CN103239975B - Treatment method of heat-treatment tail gas containing brominated flame retardant material - Google Patents

Treatment method of heat-treatment tail gas containing brominated flame retardant material Download PDF

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CN103239975B
CN103239975B CN201310150898.6A CN201310150898A CN103239975B CN 103239975 B CN103239975 B CN 103239975B CN 201310150898 A CN201310150898 A CN 201310150898A CN 103239975 B CN103239975 B CN 103239975B
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flame retardant
reactor
tail gas
exhaust gas
retardant materials
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CN103239975A (en
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李金惠
姚志通
赵向阳
李颖
刘丽丽
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Tsinghua University
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Abstract

The invention relates to a treatment method of a heat-treatment tail gas containing a brominated flame retardant material. The method comprises the following steps: heating a reactor and fusing the fused salt in the reactor; diluting the heat-treatment tail gas containing the brominated flame retardant material by utilizing air or oxygen; adjusting the gas intake volume concentration to reach 30% to 90%; and continuously leading the mixed gas into the reactor under the speed rate of 0.1L/min to 0.5L/min. After the reaction is finished, the destruction removal rate of the harmful component in the discharged tail gas can reach 80% to 100%. In the reactor, peroxy ions O2<2->, superoxy ions O<2-> and the like, which are generated by the reaction between the high-temperature fused salt and oxygen, can quickly destroy the brominated organic matter in the tail gas, thereby generating CO2, H2O, NaBr and the like without dioxin and other by-products. The method has the advantages of being rapid and complete in reaction, free of secondary pollution, easy to operate and the like.

Description

A kind of processing method containing bromination flame retardant materials thermal treatment exhaust gas
Technical field
The present invention relates to environmental protection technical field, especially a kind of processing method containing bromination flame retardant materials thermal treatment exhaust gas.
Background technology
Current global fire retardant consumption figure is about 2,000,000 tons, and wherein 65 ~ 70% for flame retardant plastics.Flame retardant plastics usually with PBDEs (PBDEs), PBBs (PBB) and tetrabromobisphenol A (TBBA) for fire retardant, be widely used in printed circuit board (PCB), plastics, coating, electric wire and resinae electronic component.Current China has entered household electrical appliance and has scrapped peak period, and annual learies is more than 5,000 ten thousand, and learies increases by 20% every year.Waste electronic and electric equipment is disassembled process and is produced a large amount of containing bromination flame retardant materials, as waste plastics, useless circuit board, electric wire etc.
Brominated flame retardant has good fire resistance, but in electronic waste process disposal process, easily spin off entered environment, constitutes a threat to health and ecological environment.PBDEs has neurotoxicity, particularly easily produces many bromos benzo bioxin (PBDD) and many bromos benzofuran (PBDF) of poisonous, carcinogenic, teratogenesis when polymer combustion, cracking.Buser in 1986 measures and finds that PBDEs pyrolysis at 510 ~ 630 DEG C can form PBDD and PBDF.It is generally acknowledged that the steric effect of tetrabromobisphenol A molecular structure can not produce Xiu Dai bioxin in processing procedure, but the Pyrolysis Experiment to tetrabromobisphenol A such as Wichmann, Thoma, Dumler shows, tetrabromobisphenol A can produce dioxins materials higher than 600 DEG C.Except dioxin pollutant, also can produce brominated organic matter and the hydrogen bromide such as bromobenzene, bromine phenol containing in bromination flame retardant materials heat treatment process.Barontini etc. have studied hydrogen bromide and brominated organic formation in wiring board heat treatment process, find that bromine is mainly present in gas-phase product with the form of hydrogen bromide and bromophenol.Grause etc. are studied paper substrate FR-1 type wiring board pyrolysis gas at different temperatures, when result shows 270-370 DEG C, fire retardant starts to decompose and discharges hydrogen bromide and bromination aromatic hydrocarbon, starts coking produce with bromize hydrogen gas simultaneously higher than 370 DEG C of resins.In addition, still there is simple and easy baking in some areas of China and disassemble the primitive operation mode that circuit board reclaims metal in components and parts or incineration disposal retrieving circuit board, electric wire, cause Heavy environmental pollution.Due to persistence, a series of Characteristics of Damage such as bioconcentration and genotoxicity of PBDEs, " Convention of Stockholm " in May, 2009 forbidding that passes a resolution in the 4th conference of contracting party comprise a series of brominated flame retardants such as tetrabromodiphenyl ether, penta-BDE, hexabromo diphenyl ether and seven dibromodiphenyl ethers.On April 25th, 2011, in " Convention of Stockholm " the 5th conference of contracting party that Geneva, Switzerland is held, representative potential environmental pollution that the recovery problem of brominated flame retardant is brought and environmental risk debate actively, and advise that various countries as early as possible will containing brominated flame retardant refuse, as waste plastics, useless foam, from waste stream, go-no-go is out and properly dispose.
Can produce a large amount of brominated organic matters containing in bromination flame retardant materials heat treatment process, processing procedure faces a dehalogenation purification difficult problem.The method of dehalogenation purification roughly can summarize globality dehalogenation and destructive dehalogenation two class.Dehalogenation is carried out, as supercritical CO under the prerequisite not destroying plastic or other material 2tBBA in extract and separate polybutylene terephthalate (PBT) (PBT) and HBCD.Plastics after dehalogenation can be used as the raw material of recycled product, and halogen also recoverable, but this technology is high to equipment requirement, and disengaging time is long, and operating cost is the key factor affecting this technical application.Compared with globality dehalogenation, alkali is added or basic anhydride carry out dehalogenation in the cracking such as plastics, burning process, have and remove acidic components ability preferably, but the membership that adds of basic component causes damage to a certain degree to the material such as metal, glass fibre reclaimed, and is unfavorable for pyrolysis residue subsequent treatment.Therefore, research and development are imperative containing the end purification techniques of bromination flame retardant materials thermal treatment exhaust gas.
To be Rockwell International company of the U.S. (existing Boeing) to take the lead in a kind of heat treatment technics of proposing in nineteen sixty-five, at first for coal gasification melting salt oxidation treatment technology.This technology is reaction medium with fuse salt, utilizes it to organic strong oxidizing property and high thermoconductivity, discarded object to be decomposed rapidly.In recent years, melting salt oxidation treatment technology is applied to organic waste, and especially the process of hazardous waste causes world's extensive concern.Li Fei etc. carry out waste printed circuit board gasification experiment in fused salt gasification furnace, investigate the impact of air equivalent comparison gas yield, gas heating value, efficiency of carbon con version and gasification efficiency, the delay of metal in fuse salt and distribution situation in gasification, and establish the reaction Kinetics Model of gasification reaction process.Korea S Yang etc. adopt two-part fuse salt stove process chloro-carbon solvent CCl 4, C 6h 5cl achieves very good effect.U.S. Hsu etc. is studied fused salt process ABS plastic, leather and active carbon.Due to medium and the catalytic action of fuse salt, melting salt oxidation treatment technology effectively can decompose debirs, and the sour gas discharged in course of reaction can be absorbed by fused salt, other inorganic matter and metal is trapped in fused salt simultaneously.
Summary of the invention
In order to overcome the shortcoming of above-mentioned prior art, the object of the present invention is to provide a kind of processing method containing bromination flame retardant materials thermal treatment exhaust gas, simple and easy, efficient, non-secondary pollution.
Containing a processing method for bromination flame retardant materials thermal treatment exhaust gas, comprise the steps:
Reactor heating 4 to 300 ~ 900 DEG C, fused salt 3 in reactor 4 is melted, air or oxygen 2 is utilized to dilute containing bromination flame retardant materials thermal treatment exhaust gas 1, adjustment charge volume concentration is 30 ~ 90%, mist is introduced reactor 4 continuously with the speed of 0.1 ~ 0.5L/min, after reaction terminates, in the tail gas of discharge, the destruction clearance of harmful constituent reaches 80 ~ 100%.
Described containing bromination flame retardant materials comprise in flame retardant plastics, useless circuit board, useless circuit board non-metal material, electric wire, brominated chemicals one or more.
Described heat treatment comprises pyrolysis, burning or baking.
Described fused salt 3 is the mixture of one or more in the carbonate of alkali metal and its nitrate, nitrite, villaumite, hydroxide.
The present invention compared with prior art has and is swift in response thoroughly, non-secondary pollution, is easy to the advantages such as operation.In the reactor 4, high-temperature molten salt and oxygen react and produce peroxide radical ion O 2 2-with super oxygen radical ion O 2-deng, the brominated organic matter in tail gas can be destroyed rapidly, generate CO 2, H 2o and NaBr etc., produce Wu accessory substances such as bioxin.
Accompanying drawing explanation
Accompanying drawing is for realizing device schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail.
With reference to accompanying drawing, realization the inventive system comprises reactor 4, is placed with fused salt 3 in reactor 4, and air or oxygen 2 dilutes introduces reactor 4 containing after bromination flame retardant materials thermal treatment exhaust gas 1, the top of reactor 4 is provided with exhaust emissions pipeline, and the bottom of reactor 4 is provided with waste sludge discharge pipeline.
Below in conjunction with embodiment, the present invention is described further, but content of the present invention is not limited only to content involved in embodiment.
Embodiment 1
Containing a processing method for bromination flame retardant materials thermal treatment exhaust gas, comprise the steps:
Reactor heating to 900 DEG C, the fused salt Na in reactor 2cO 3fusing, utilizes Dilution air to give up circuit board pyrolytic tail gas, and adjustment charge volume concentration is 30%, and mist is introduced reactor continuously with the speed of 0.5L/min, and after reaction terminates, in the tail gas of discharge, the destruction of harmful constituent and clearance (DRE) reach 80%.
Embodiment 2
Containing a processing method for bromination flame retardant materials thermal treatment exhaust gas, comprise the steps:
Reactor heating to 900 DEG C, makes the fused salt K in reactor 2cO 3fusing, utilizes oxygen dilution to give up circuit board pyrolytic tail gas, and adjustment charge volume concentration is 90%, and mist introduces reactor continuously with the speed of 0.1L/min, and after reaction terminates, in the tail gas of discharge, the destruction of harmful constituent and clearance (DRE) reach 100%.
Embodiment 3
Containing a processing method for bromination flame retardant materials thermal treatment exhaust gas, comprise the steps:
Reactor heating to 750 DEG C, makes the fused salt Li in reactor 2cO 3fusing, utilize Dilution air Waste appliances plastic casing pyrolysis tail gas, adjustment charge volume concentration is 60%, and mist introduces reactor continuously with the speed of 0.4L/min, after reaction terminates, in the tail gas of discharge, the destruction of harmful constituent and clearance (DRE) reach 85%.
Embodiment 4
Containing a processing method for bromination flame retardant materials thermal treatment exhaust gas, comprise the steps:
Reactor heating to 750 DEG C, makes the fused salt 56Na in reactor 2cO 3-44K 2cO 3(mol%) melt, utilize oxygen dilution Waste appliances plastic casing pyrolysis tail gas, adjustment charge volume concentration is 70%, and mist is introduced reactor continuously with the speed of 0.4L/min, after reaction terminates, in the tail gas of discharge, the destruction of main harmful constituent and clearance (DRE) reach 90%.
Embodiment 5
Containing a processing method for bromination flame retardant materials thermal treatment exhaust gas, comprise the steps:
Reactor heating to 650 DEG C, makes the fused salt 35Na in reactor 2cO 3-65NaCl(mol%) fusing, Dilution air is utilized to give up circuit board non-metal materials pyrolysis tail gas, adjustment charge volume concentration is 75%, mist is introduced reactor continuously with the speed of 0.3L/min, after reaction terminates, in the tail gas of discharge, the destruction of harmful constituent and clearance (DRE) reach 90%.
Embodiment 6
Containing a processing method for bromination flame retardant materials thermal treatment exhaust gas, comprise the steps:
Reactor heating to 400 DEG C, makes the fused salt 29.8Na in reactor 2cO 3-44.1Li 2cO 3-26.1K 2cO 3(mol%) melt, utilize oxygen dilution to give up circuit board non-metal materials pyrolysis tail gas, adjustment charge volume concentration is 75%, and mist is introduced reactor continuously with the speed of 0.3L/min, after reaction terminates, in the tail gas of discharge, the destruction of harmful constituent and clearance (DRE) reach 95%.
Embodiment 7
Containing a processing method for bromination flame retardant materials thermal treatment exhaust gas, comprise the steps:
Reactor heating to 300 DEG C, makes the fused salt 7.2Na in reactor 2cO 3-92.8NaOH(mol%) fusing, utilize Dilution air to give up circuit board incineration tail gas, adjustment charge volume concentration is 85%, and mist is introduced reactor continuously with the speed of 0.2L/min, after reaction terminates, in the tail gas of discharge, the destruction of harmful constituent and clearance (DRE) reach 90%.
Embodiment 8
Containing a processing method for bromination flame retardant materials thermal treatment exhaust gas, comprise the steps:
Reactor heating to 600 DEG C, makes the fused salt 18.1Na in reactor 2cO 3-43.3K 2cO 3-42.5KCl(mol%) fusing, utilize oxygen dilution to give up circuit board incineration tail gas, adjustment charge volume concentration is 85%, and mist is introduced reactor continuously with the speed of 0.5L/min, after reaction terminates, in the tail gas of discharge, the destruction of harmful constituent and clearance (DRE) reach 80%.
Embodiment 9
Containing a processing method for bromination flame retardant materials thermal treatment exhaust gas, comprise the steps:
Reactor heating to 350 DEG C, makes the fused salt 2K in reactor 2cO 3-98KNO 3(mol%) melt, utilize the brominated chemical incineration tail gas of Dilution air, adjustment charge volume concentration is 70%, and mist is introduced reactor continuously with the speed of 0.4L/min, after reaction terminates, in the tail gas of discharge, the destruction of harmful constituent and clearance (DRE) reach 90%.
Embodiment 10
Containing a processing method for bromination flame retardant materials thermal treatment exhaust gas, comprise the steps:
Reactor heating to 350 DEG C, makes the fused salt 1.8Na in reactor 2cO 3-98.2NaNO 3(mol%) melt, utilize the brominated chemical incineration tail gas of oxygen dilution, adjustment charge volume concentration is 80%, and mist is introduced reactor continuously with the speed of 0.3L/min, after reaction terminates, in the tail gas of discharge, the destruction of harmful constituent and clearance (DRE) reach 90%.

Claims (4)

1., containing a processing method for bromination flame retardant materials thermal treatment exhaust gas, it is characterized in that, comprise the steps:
Reactor heating (4) is to 300 ~ 900 DEG C, fused salt (3) in reactor (4) is melted, air or oxygen (2) is utilized to dilute containing bromination flame retardant materials thermal treatment exhaust gas (1), adjustment charge volume concentration is 30 ~ 90%, and mist is introduced reactor (4) continuously with the speed of 0.1 ~ 0.5L/min.
2. a kind of processing method containing bromination flame retardant materials thermal treatment exhaust gas according to claim 1, is characterized in that: described containing bromination flame retardant materials comprise in flame retardant plastics, useless circuit board, useless circuit board non-metal material, electric wire, brominated chemicals one or more.
3. a kind of processing method containing bromination flame retardant materials thermal treatment exhaust gas according to claim 1, is characterized in that: described heat treatment comprises pyrolysis, burning or baking.
4. a kind of processing method containing bromination flame retardant materials thermal treatment exhaust gas according to claim 1, is characterized in that: the mixture of one or more in the carbonate that described fused salt (3) is alkali metal and its nitrate, nitrite, villaumite, hydroxide.
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CN105964099A (en) * 2016-06-07 2016-09-28 刘杰 Method and device for treating dioxin contained in incineration exhaust gas
CN106237800A (en) * 2016-09-05 2016-12-21 上海理工大学 Volatile organic compounds melting salt oxidation system
CN108996524B (en) * 2018-09-09 2021-05-11 寿光富康制药有限公司 Method for preparing bromide salt from bromine-containing waste
CN114288837B (en) * 2021-12-13 2022-09-16 中国科学院上海应用物理研究所 Chemical decarburization device and chemical decarburization method for halide molten salt
CN114870590A (en) * 2022-05-05 2022-08-09 苏州清咨威特环保科技有限公司 Device for oxidation treatment of halogenated organic waste gas

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