CN103233841B - The shock-resistant starting mechanism of air-cooled diesel engine - Google Patents
The shock-resistant starting mechanism of air-cooled diesel engine Download PDFInfo
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- CN103233841B CN103233841B CN201310160572.1A CN201310160572A CN103233841B CN 103233841 B CN103233841 B CN 103233841B CN 201310160572 A CN201310160572 A CN 201310160572A CN 103233841 B CN103233841 B CN 103233841B
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Abstract
The shock-resistant starting mechanism of a kind of air-cooled diesel engine of the present invention, comprise starting mechanism and by the intermediate transfer mechanism of the transmission of power of starting mechanism, described starting mechanism comprises shell and is rotationally connected with the rotating shaft at enclosure bottom center, described rotating shaft is hollow shaft, be equipped with mandrel in it, described rotating shaft be provided with successively driven gear, spiral spring fixed plate, spiral spring, starting dog seat and starting dog shifting block; Described intermediate transfer mechanism comprises starting dog dish and pawl coil, and described starting dog gets rid of when rotating shaft rotates into pawl groove, and the end face of starting dog and the groove bottom of pawl groove are plane contact.Air-cooled diesel engine starting mechanism of the present invention has stronger impact resistance, and its working life and Security improve greatly.
Description
Technical field
The present invention relates to diesel engine starting technical field, the shock-resistant starting mechanism of especially a kind of air-cooled diesel engine.
Background technique
Along with the development of agricultural economy, Agricultural Mechanization Degree progressively improves, agricultural cultivating & machine is more and more universal, its power source is diesel engine, diesel engine is that burning diesel oil is to obtain exergonic motor, it is large that it has power, the thermal efficiency is high, the advantages such as economic performance is good, diesel engine can must make it enter operating condition by a set of starting mechanism before work, existing starter of diesel engine has employing hand starting and electricity to start two kinds, although electricity start mode is convenient, but complex structure, and it is also inconvenient in maintenance, and adopt traditional hand starting pattern, namely the starting dog of starter can snap onto in diesel engine pawl dish, and then realize hand-operated starter drive diesel engine starting, but find in actual applications, easily there is rigid impact in the starting dog on starter and the starting dog dish contacting point on diesel engine flywheel, namely even there is slight crack in the easy distortion in the place of contacting with each other, and also easily there is fracture due to this rigid impact in the bearing pin supporting pawl, therefore, in practice, often need maintenance because this problem result in starter and change component, working life is not long, and this problem annoyings people always, a kind of i.e. simple but also protecting against shock method of Be very effective is not also found to solve this problem.
Summary of the invention
The technical problem to be solved in the present invention is: the flimsy problem caused in order to the starting dog and the rigid impact of starting dog dish that overcome starter in prior art, there is provided a kind of air-cooled diesel engine shock-resistant starting mechanism, this mechanism can significantly improve the impact resistance of starting dog, improves the working life of this mechanism on the whole.
The technical solution adopted for the present invention to solve the technical problems is: the shock-resistant starting mechanism of a kind of air-cooled diesel engine, comprise starting mechanism and by the intermediate transfer mechanism of the transmission of power of starting mechanism, described starting mechanism comprises shell and is rotationally connected with the rotating shaft at enclosure bottom center, described rotating shaft is hollow shaft, be equipped with mandrel in it, described rotating shaft be provided with successively driven gear, spiral spring fixed plate, spiral spring, starting dog seat and starting dog shifting block;
Described spiral spring fixed plate is fixedly connected with outer casing inner wall;
Described driven gear is engaged with pretension gear, described pretension Gear center is provided with pre-mandrel, and described pre-mandrel one end is supported on spiral spring fixed plate, and the other end stretches out in shell and makes pretension end; Described driven gear is also engaged with ratchet, and described ratchet center is provided with pawl axis, and pawl axis one end is supported on spiral spring fixed plate, and the other end stretches out in outside shell and makes starting end;
Described spiral spring the inner is connected on shaft circumference face, and spiral spring outer end is fixed on spiral spring fixed plate;
Described starting dog shifting block is fixedly connected on the end face of starting dog seat, the edge of described starting dog shifting block is evenly equipped with the starting dog that at least two are movably connected on starting dog shifting block, described starting dog shifting block is fixedly connected with starting dog baffle plate, in the middle part of described starting dog baffle plate, is also fixedly connected on mandrel;
Described intermediate transfer mechanism comprises starting dog dish and pawl coil, described starting dog dish comprises the bowl portion of taper type and is connected to the annular portion of the large end in bowl portion, described pawl coil buckle is connected to annular portion inwall, described pawl coil inwall has multiple tracks with the uniform pawl groove of rotation direction, the rotation direction of described pawl groove is identical with turning to of rotating shaft, described pawl groove is formed by connecting by arc surface and groove bottom rounding off, described starting dog gets rid of when rotating shaft rotates into pawl groove, and the end face of starting dog and the groove bottom of pawl groove are plane contact.Traditional starter drives starting dog dish, what rely on is stretch in the hole in starting dog card by the top of starting dog, because this structure is very easy to cause starting dog and hole to impact excessive, because the force bearing point of this structure starting dog is positioned at side, permanent use is easy to occur wearing and tearing, and then affect working life, and in this programme, change the structure of starting dog dish, change the connection of starting dog and starting dog dish into plane contact, namely after rotating shaft rotates, throw away starting dog, not now that the side of starting dog is stretched in starting dog dish, but by the groove bottom dieback of the end face of starting dog and starting dog dish, namely face contacts with face, this method is completely different with traditional method on stressed, the shock-resistant ability of the starting dog of mechanism is stronger, wear and tear less.
After starting dog stretches into pawl groove and groove bottom plane contact, described starting dog top to starting dog and starting dog shifting block the line being flexibly connected point be flexibly connected a little to spindle central line formed by angle be 90 °-110 °.Within the scope of this, while the shock-resistant ability of starting dog can be ensured, starting dog dish can be driven again, starting dog slippage in starting dog dish can not be caused.
The head of described starting dog is arc-shaped, and described starting dog shifting block edge has the circular arc pit corresponding to starting dog arc-shaped head, and the circular arc of described pit is major arc, and described starting dog head rotation is connected to pit.Pit is chosen as major arc, comes off, and adopt this articulated mechanism, easy disassembly when can prevent starting dog centrifugalization from throwing away.
Further, described starting dog seat and rotating shaft are that profile is connected or key connects.
As preferably, described starting dog has 2
As preferably, described pretension gear and pre-mandrel are integral type or are connected by key.
If because pawl coil and starting dog dish consider cast inblock in technique, be limited to its structure cannot cast, therefore split type method is adopted, pawl coil buckle is connected to starting dog dish annular portion inwall, can have with under type, first kind of way, described annular portion inwall has the first groove that at least one is outwards recessed, described first groove is for being uniformly distributed in annular portion inwall, described pawl coil outer wall has first projection corresponding with the first groove, described first projection coordinates with the first groove setting-in.
The second way, described annular portion inwall has at least one protruding to second of convex, described second projection, for being uniformly distributed in annular portion inwall, described pawl coil outer wall has corresponding second groove protruding with second, and described second projection coordinates with the second groove setting-in.
The invention has the beneficial effects as follows, tool of the present invention has the following advantages:
1, it is shock-resistant: after starting dog of the present invention throws away, on starting dog and diesel engine, the connection of starting dog dish is plane contact, traditional starting dog directly extend in the hole on starting dog Pan Bi, traditional mode is very high for starting dog impact, it is the shock directly to starting dog side, this mode is very easy to damage starting dog, and the present invention changes traditional design, starting dog head is utilized to go to drive starting dog dish, and then starting diesel engine, correspondingly starting dog dish is improved simultaneously, after starting dog stretches into pawl groove and groove bottom plane contact, starting dog top to starting dog and starting dog shifting block the line being flexibly connected point be flexibly connected a little to spindle central line formed by angle be 90 °-110 °, that is after starting dog withstands on pawl groove, its Impact direction be flexibly connected a little to the line angulation of spindle central be 90 °-110 °, within the scope of this, starting dog dish can be driven again while can ensureing the shock-resistant ability of starting dog, starting dog slippage in starting dog dish can not be caused.
2, long service life: starting dog and the shock-resistant ability of starting dog dish are all improved, and mean the working life can improving starting mechanism.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the three-dimensional explosive view of the shock-resistant starting mechanism of air-cooled diesel engine of the present invention;
Fig. 2 is the internal structure schematic diagram of the shock-resistant starting mechanism of air-cooled diesel engine of the present invention;
Fig. 3 is the structural representation of the intermediate transfer mechanism of the shock-resistant starting mechanism of air-cooled diesel engine of the present invention;
Fig. 4 is the structural representation of the starting dog dish of the shock-resistant starting mechanism of air-cooled diesel engine of the present invention;
Fig. 5 is the structural representation of the pawl coil of the shock-resistant starting mechanism of air-cooled diesel engine of the present invention;
Fig. 6 is the structural representation of the starting dog shifting block of the shock-resistant starting mechanism of air-cooled diesel engine of the present invention;
Fig. 7 is the force analysis figure of the shock-resistant starting mechanism of air-cooled diesel engine of the present invention;
Fig. 8 is the tomograph of the shock-resistant starting mechanism of air-cooled diesel engine of the present invention;
Fig. 9 is the structural representation of the starting dog dish of embodiments of the invention 1;
Figure 10 is the structural representation of the pawl coil of embodiments of the invention 1;
Figure 11 is the structural representation of the starting dog dish of embodiments of the invention 2;
Figure 12 is the structural representation of the pawl coil of the embodiment of the present invention 2;
In figure: 1. shell, 2. rotating shaft, 3. mandrel, 4. driven gear, 5. starting dog shifting block, 51. pits, 6. spiral spring fixed plate, 7. spiral spring, 8. starting dog seat, 9. pretension gear, 10. pre-mandrel, 101. pretension ends, 11. ratchets, 12. pawl axis, 121. starting end, 13. starting dogs, 14. starting dog baffle plates, 15. starting dog dishes, 151. bowls of portions, 152. annular portion, 1521. the first groove, 1522. second is protruding, 16. pawl coils, 161. pawl grooves, 161a. arc surface, 161b. groove bottom, 162. first is protruding, 163. second grooves, 17. spring boxs, α. angle.
Embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, only basic structure of the present invention are described in a schematic way, and therefore it only shows the formation relevant with the present invention.
embodiment 1
As shown in Fig. 1,8, the present invention includes starting mechanism and by the intermediate transfer mechanism of the transmission of power of starting mechanism, starting mechanism comprises shell 1 and is rotationally connected with the rotating shaft 2 of shell 1 bottom center, rotating shaft 2 is hollow shaft, be equipped with mandrel 3 in it, rotating shaft 2 be provided with successively driven gear 4, spiral spring fixed plate 6, spiral spring 7, starting dog seat 8 and starting dog shifting block 5; Spiral spring fixed plate 6 is fixedly connected with shell 1 inwall; Driven gear 4 is engaged with pretension gear 9, pretension gear 9 center is provided with pre-mandrel 10, and pre-mandrel 10 one end is supported on spiral spring fixed plate 6, and the other end stretches out in shell 1 and makes pretension end 101; Driven gear 4 is also engaged with ratchet 11, and ratchet 11 center is provided with pawl axis 12, and pawl axis 12 one end is supported on spiral spring fixed plate 6, and the other end stretches out in outside shell 1 and makes starting end 121; Starting dog seat 8 and rotating shaft 2 are connected for profile or key connects.
Spiral spring 7 the inner is connected on rotating shaft 2 circumferential surface, and spiral spring 7 outer end is fixed on spiral spring fixed plate 6, and spiral spring is also covered with a spring box 17 outward;
As shown in Figure 4,5, 6, starting dog shifting block 5 is fixedly connected on the end face of starting dog seat 8, the edge of starting dog shifting block 5 is evenly equipped with the starting dog 13 that two are movably connected on starting dog shifting block 5, starting dog shifting block 5 is fixedly connected with starting dog baffle plate 14, in the middle part of starting dog baffle plate 14, is also fixedly connected on mandrel 3;
As shown in Figure 3, intermediate transfer mechanism comprises starting dog dish 15 and pawl coil 16, with reference to figure 4, starting dog dish 15 comprises the bowl portion 151 of taper type and is connected to the annular portion 152 of holding greatly in bowl portion 151, annular portion 152 inwall having 3 outside the first recessed groove 1521, first grooves 1521 for being uniformly distributed in annular portion 152 inwall, pawl coil 16 outer wall having first projection 162 corresponding with the first groove 1521, first protruding 162 coordinates with the first groove 1521 setting-in, with reference to figure 9 Figure 10.
With reference to figure 5, pawl coil 16 inwall has multiple tracks with the uniform pawl groove 161 of rotation direction, the rotation direction of pawl groove 161 is identical with turning to of rotating shaft 2, pawl groove 161 is formed by connecting by arc surface 161a and groove bottom 161b rounding off, starting dog 13 gets rid of when rotating shaft rotates into pawl groove 161, and the end face of starting dog 13 and the groove bottom 161b of pawl groove 161 are plane contact.
As shown in Fig. 2,7, when starting dog 13 stretches into after pawl groove 161 contacts with groove bottom 161b face, starting dog 13 top to starting dog 13 and starting dog shifting block 5 the line being flexibly connected point be flexibly connected a little to spindle central line formed by angle α be 90 °.
As shown in Figure 6, the head of starting dog 13 is arc-shaped, and starting dog shifting block 5 edge has the circular arc pit 51 corresponding to starting dog 13 arc-shaped head, and the circular arc of pit 51 is major arc, and starting dog 13 head rotation is connected to pit 51.
embodiment 2
The difference of the present embodiment and embodiment 1 is after starting dog 13 stretches into pawl groove 161 and groove bottom 161b plane contact, starting dog 13 top to starting dog 13 and starting dog shifting block 5 the line being flexibly connected point be flexibly connected a little to spindle central line formed by angle α be 110 °.Pawl coil also has different from the connection of annular portion in addition, in the present embodiment, annular portion 152 inwall have 3 the second projections 1522 to convex, second projection 1522 is for being uniformly distributed in annular portion 152 inwall, pawl coil 16 outer wall have second groove 163 corresponding with the second projection 1522, second protruding 1522 coordinates with the second groove 163 setting-in, with reference to Figure 11 Figure 12.
Embodiment 1 is integral type with the pretension gear 9 in embodiment 2 with pre-mandrel 10 or is connected by key, below concrete elaboration working principle of the present invention:
As shown in Fig. 2 Fig. 7, handle is utilized to rotate pretension end 101, spiral spring 7 in spring box 17 is tightened, after tightening, handle be inserted in starting end 121 and rotate, at this moment driven gear 4 is owing to being no longer subject to the restriction of ratchet, High Rotation Speed under the effect of spiral spring 7, and then make starting dog shifting block 5 High Rotation Speed, at this moment namely starting dog 13 is thrown out of, smooth embedding pawl groove 161, and then drive the rotation of starting dog dish 15 together, so just can start diesel engine smoothly, here the action stretching into pawl coil 16 to starting dog 13 is done refinement and is decomposed, to be easier to understand principle of the present invention, as can be seen from Figure 2, starting dog 13 first can slide from the arc surface 161a of pawl groove 161 and slowly slip into the groove bottom 161b of pawl groove 161 again, this shows, whole process unlike traditional mode, the sidepiece of starting dog 13 is directly utilized to go to drive starting dog dish 15, utilize starting dog 13 head to drive starting dog dish 15 because start mode of the present invention has changed into, therefore improvement also done by starting dog dish 15, as Fig. 3, 4, 5 can clearly find out, the end face of starting dog 13 head and groove bottom 161b are plane contact, the force analysis figure of composition graphs 7, when angle [alpha] control 90 °-110 ° this within the scope of time, impact resistance is best, therefore, the present invention is breakthrough progress in related domain, it solve the impact-resistant not problem of the starting dog always existed in related domain, make the life of whole starting mechanism, provide cost savings.
With above-mentioned according to desirable embodiment of the present invention for enlightenment, by above-mentioned description, relevant staff in the scope not departing from this invention technological thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on specification, must determine its technical scope according to right.
Claims (8)
1. the shock-resistant starting mechanism of air-cooled diesel engine, it is characterized in that: comprise starting mechanism and by the intermediate transfer mechanism of the transmission of power of starting mechanism, described starting mechanism comprises shell (1) and is rotationally connected with the rotating shaft (2) of shell (1) bottom center, described rotating shaft (2) is hollow shaft, be equipped with mandrel (3) in it, described rotating shaft (2) be provided with successively driven gear (4), spiral spring fixed plate (6), spiral spring (7), starting dog seat (8) and starting dog shifting block (5);
Described spiral spring fixed plate (6) is fixedly connected with shell (1) inwall;
Described driven gear (4) is engaged with pretension gear (9), described pretension gear (9) center is provided with pre-mandrel (10), described pre-mandrel (10) one end is supported on spiral spring fixed plate (6), and the other end stretches out in shell (1) and makes pretension end (101); Described driven gear (4) is also engaged with ratchet (11), described ratchet (11) center is provided with pawl axis (12), and pawl axis (12) one end is supported on spiral spring fixed plate (6), and the other end stretches out in outside shell (1) and makes starting end (121);
Described spiral spring (7) the inner is connected on rotating shaft (2) circumferential surface, and spiral spring (7) outer end is fixed on spiral spring fixed plate (6);
Described starting dog shifting block (5) is fixedly connected on the end face of starting dog seat (8), the edge of described starting dog shifting block (5) is evenly equipped with the starting dog (13) that at least two are movably connected on starting dog shifting block (5), described starting dog shifting block (5) is fixedly connected with starting dog baffle plate (14), and described starting dog baffle plate (14) middle part is also fixedly connected on mandrel (3);
Described intermediate transfer mechanism comprises starting dog dish (15) and pawl coil (16), described starting dog dish (15) comprises the bowl portion (151) of taper type and is connected to the annular portion (152) of holding greatly in a bowl portion (151), described pawl coil (16) buckle is connected to annular portion (152) inwall, described pawl coil (16) inwall has multiple tracks with the uniform pawl groove (161) of rotation direction, the rotation direction of described pawl groove (161) is identical with turning to of rotating shaft (2), described pawl groove (161) is formed by connecting by arc surface (161a) and groove bottom (161b) rounding off, described starting dog (13) gets rid of into pawl groove (161) when rotating shaft rotates, the end face of starting dog (13) and the groove bottom (161b) of pawl groove (161) are plane contact.
2. the shock-resistant starting mechanism of air-cooled diesel engine as claimed in claim 1, it is characterized in that: when starting dog (13) stretches into after pawl groove (161) contacts with groove bottom (161b) face, described starting dog (13) top to starting dog (13) and starting dog shifting block (5) the line being flexibly connected point be flexibly connected a little to spindle central line formed by angle (α) be 90 °-110 °.
3. the shock-resistant starting mechanism of air-cooled diesel engine as claimed in claim 1, it is characterized in that: the head of described starting dog (13) is arc-shaped, described starting dog shifting block (5) edge has the circular arc pit (51) corresponding to starting dog (13) arc-shaped head, the circular arc of described pit (51) is major arc, and described starting dog (13) head rotation is connected to pit (51).
4. the shock-resistant starting mechanism of air-cooled diesel engine as claimed in claim 1, is characterized in that: described starting dog seat (8) and rotating shaft (2) are connected for profile or key connects.
5. the shock-resistant starting mechanism of air-cooled diesel engine as described in claim 1 or 2 or 3, is characterized in that: described starting dog (13) has 2.
6. the shock-resistant starting mechanism of air-cooled diesel engine as claimed in claim 1, is characterized in that: described pretension gear (9) is connected for integral type or by key with pre-mandrel (10).
7. the shock-resistant starting mechanism of air-cooled diesel engine as claimed in claim 1, it is characterized in that: described annular portion (152) inwall has the first groove (1521) that at least one is outwards recessed, described first groove (1521) is for being uniformly distributed in annular portion (152) inwall, described pawl coil (16) outer wall has first projection (162) corresponding with the first groove (1521), and described first projection (162) coordinates with the first groove (1521) setting-in.
8. the shock-resistant starting mechanism of air-cooled diesel engine as claimed in claim 1, it is characterized in that: described annular portion (152) inwall has at least one second projection (1522) to convex, described second projection (1522) is for being uniformly distributed in annular portion (152) inwall, described pawl coil (16) outer wall has second groove (163) corresponding with the second projection (1522), and described second projection (1522) coordinates with the second groove (163) setting-in.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310160572.1A CN103233841B (en) | 2013-05-03 | 2013-05-03 | The shock-resistant starting mechanism of air-cooled diesel engine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310160572.1A CN103233841B (en) | 2013-05-03 | 2013-05-03 | The shock-resistant starting mechanism of air-cooled diesel engine |
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| CN103233841A CN103233841A (en) | 2013-08-07 |
| CN103233841B true CN103233841B (en) | 2016-02-24 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103912430B (en) * | 2014-04-25 | 2015-12-02 | 熊世民 | Put-put and miniature diesel engine manual cranking device |
| CN110608122B (en) * | 2019-11-07 | 2024-06-18 | 台州擎农机械有限公司 | Auxiliary starter of engine |
| CN115042059B (en) * | 2022-06-21 | 2024-05-10 | 江西樟树市福铃内燃机配件有限公司 | Surface polishing equipment for brake wagon |
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| US4641614A (en) * | 1984-08-22 | 1987-02-10 | Andreas Stihl | Starter device for an internal combustion engine |
| CN101498269A (en) * | 2008-02-02 | 2009-08-05 | 安德烈亚斯.斯蒂尔两合公司 | Starter apparatus for an internal combustion engine |
| CN102913360A (en) * | 2012-11-12 | 2013-02-06 | 白文广 | Air-cooled diesel engine starter |
| CN103075288A (en) * | 2013-02-07 | 2013-05-01 | 白文广 | Neutral starter for air-cooled diesel engine |
| CN203214225U (en) * | 2013-05-03 | 2013-09-25 | 白文广 | Impact-resistant starting mechanism of air-cooled diesel engine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102007020680B4 (en) * | 2007-05-03 | 2016-07-21 | Andreas Stihl Ag & Co. Kg | Internal combustion engine with a starting device |
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2013
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4641614A (en) * | 1984-08-22 | 1987-02-10 | Andreas Stihl | Starter device for an internal combustion engine |
| CN101498269A (en) * | 2008-02-02 | 2009-08-05 | 安德烈亚斯.斯蒂尔两合公司 | Starter apparatus for an internal combustion engine |
| CN102913360A (en) * | 2012-11-12 | 2013-02-06 | 白文广 | Air-cooled diesel engine starter |
| CN103075288A (en) * | 2013-02-07 | 2013-05-01 | 白文广 | Neutral starter for air-cooled diesel engine |
| CN203214225U (en) * | 2013-05-03 | 2013-09-25 | 白文广 | Impact-resistant starting mechanism of air-cooled diesel engine |
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