CN103231109B - Full-automatic photovoltaic module aluminum extrusion cutter - Google Patents
Full-automatic photovoltaic module aluminum extrusion cutter Download PDFInfo
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- CN103231109B CN103231109B CN201310167875.6A CN201310167875A CN103231109B CN 103231109 B CN103231109 B CN 103231109B CN 201310167875 A CN201310167875 A CN 201310167875A CN 103231109 B CN103231109 B CN 103231109B
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Abstract
A kind of full-automatic photovoltaic module aluminum extrusion cutter, comprise: frame, hold down gag and cutter sweep, described cutter sweep comprises two saw blades, two motors, promote cylinder and place plate, two motors drive respective saw blade to rotate respectively, motor is arranged on the both sides of placing plate, being arranged on of two motor relative tilts is placed on plate and is controlled the angle of inclination of motor by regulating positioning device, described promotion cylinder drives placement plate to vertically move, described frame is also provided with the fluting with saw blade running orbit adaptation, described saw blade cuts aluminium in placement plate moving process, the full-automatic photovoltaic module aluminum extrusion cutter of new structure, operate steadily, feeding is even, cutting cross section quality is high, Cutting Length is accurate, safe and reliable, and once can cut many aluminiums, structure is simple, service efficiency is high.
Description
Technical field
The present invention relates to a kind of photovoltaic module process equipment, especially a kind of full-automatic photovoltaic module aluminum extrusion cutter.
Background technology
China's photovoltaic technology development in recent years rapidly, is increasing with the speed of more than 30% every year.From 2011 due to Europe and the two anti-impact of U.S.'s photovoltaic, China's photovoltaic module manufacturing industry is received a death blow, and products export difficulty strengthens, and requires also more and more higher to the quality technology of product, and price declines requires that enterprise controls stricter to production cost.Photovoltaic module manufacturing industry constantly seeks new cost control approach.Aluminium frame cost proportion in photovoltaic module manufacture process is 10%-25%, so holds the balance concerning photovoltaic module manufacturing enterprise to the improvement of aluminum profile extrusion.Research and development and the design of photovoltaic module aluminum extrusion cutter more and more come into one's own.
Traditional aluminum extrusion cutter has following shortcoming: 1, traditional aluminum extrusion cutter speed is unadjustable.2, traditional aluminum extrusion cutter mould can not adjust.3, traditional aluminum extrusion cutter sawing angle adjustment scope is little.4, traditional aluminum extrusion cutter section bar length of cut can not adjust.5, the security of traditional aluminium cutting machine saw-piece is low.6, traditional aluminum extrusion cutter cutting efficiency is low.7, traditional aluminum extrusion cutter once can only cut an aluminium.
Summary of the invention
The object of the present invention is to provide the full-automatic photovoltaic module aluminum extrusion cutter that a kind of speed, mould, cutting angle can regulate, structure is simple, cutting efficiency is high, security performance is high.
For solving the problems of the technologies described above, the invention provides a kind of full-automatic photovoltaic module aluminum extrusion cutter, comprising:
Frame, is provided with the draw-in groove supplying an end face of aluminium to pass through;
Hold down gag, is arranged on above frame, corresponding draw-in groove position, and can compress aluminium;
Cutter sweep, is arranged on below frame, the aluminium on draw-in groove can be cut;
Described cutter sweep comprises two saw blades, two motors, promotion cylinders and places plate, two motors drive respective saw blade to rotate respectively, motor is arranged on the both sides of placing plate, being arranged on of two motor relative tilts is placed on plate and is controlled the angle of inclination of motor by regulating positioning device, described promotion cylinder drives placement plate to vertically move, described frame is also provided with the fluting with saw blade running orbit adaptation, described saw blade cuts aluminium in placement plate moving process.
For making aluminium compress firmly, the utility model improves to be had, and described hold down gag comprises pressure strip and compression cylinder, and described compression cylinder controls the movement of pressure strip, is pressed in frame by aluminium by the movement of pressure strip.
For making saw blade translational speed adjustable, the present invention improves to be had, and described promotion cylinder is provided with speed-regulating valve.
For fine adjustment aluminium length, the present invention improves to be had, and described frame is positioned at draw-in groove side and is provided with fixed dam, described fixed dam is provided with adjustment sheet, and the position of described adjustment sheet and fixed dam is adjustable.
For ease of the movement of aluminium, the present invention improves to be had, and described frame is provided with the transfer roller for aluminium feeding.
For can process many aluminiums simultaneously, the present invention improves to be had, and described pocket numbers is 4, arranged in parallel.
For ensureing the security of whole machine, the present invention improves to be had, and is arranged with casing outside described cutter sweep.
For strengthening the intensity of saw blade, the utility model improves to be had, and the material of described saw blade is aluminium alloy.
The present invention improves to be had, described regulating positioning device is adjusting bolt, and adjusting bolt is successively through placing plate and stretching into motor, and the bottom of described motor is hinged on places on plate, regulated the angle of inclination of motor by the rotation of adjusting bolt, adjusting bolt is fixing on the supporting plate by nut.
Beneficial effect of the present invention is: the full-automatic photovoltaic module aluminum extrusion cutter of new structure, operates steadily, feeding is even, cut cross section quality high, Cutting Length is accurate, safe and reliable, and once can cut many aluminiums, structure is simple, and service efficiency is high.
Accompanying drawing explanation
Accompanying drawing 1 is the front view of full-automatic photovoltaic module aluminum extrusion cutter of the present invention;
Accompanying drawing 2 is the top view of full-automatic photovoltaic module aluminum extrusion cutter of the present invention;
Accompanying drawing 3 is the left view of full-automatic photovoltaic module aluminum extrusion cutter of the present invention.
Label declaration: 1-frame; 11-draw-in groove; 2-saw blade; 3-motor; 4-promotes cylinder; 5-places plate; 6-live-roller; 7-fixed dam; 71-adjustment sheet; 8-pressure strip; 81-compression cylinder.
Detailed description of the invention
By describing technology contents of the present invention, structural feature in detail, realized object and effect, accompanying drawing is coordinated to be explained in detail below in conjunction with embodiment.
Refer to Fig. 1 to accompanying drawing 3, the full-automatic photovoltaic module aluminum extrusion cutter of one provided by the invention shown in accompanying drawing, comprising:
Frame 1, frame 1 is provided with the draw-in groove 11 supplying an end face of aluminium to pass through;
Hold down gag, is arranged on above frame 1, corresponding draw-in groove 11 position, and can compress aluminium;
Cutter sweep, is arranged on below frame 1, the aluminium on draw-in groove 11 can be cut;
Described cutter sweep comprises two saw blades, 2, two motors 3, promotes cylinder 4 and place plate 5, two motors 3 drive respective saw blade 2 to rotate respectively, motor 3 is arranged on the both sides of placing plate 5, being arranged on of two motor 3 relative tilts is placed on plate 5 and is controlled the angle of inclination of motor 3 by regulating positioning device, described promotion cylinder 4 drives placement plate 5 to vertically move, described frame 1 is also provided with the fluting with adaptive saw blade 2 running orbit, saw blade 2 place plate 5 moving process in by Aluminum Cutting.
During use, first aluminium is moved to position to be cut, in the present embodiment, realized by live-roller 6, concrete, described frame 1 is provided with the live-roller 6 for aluminium feeding, can be moved in frame 1 by Manual-pushing aluminium, live-roller 6 realizes the action of a boosting, certainly, also can be rotated by control live-roller 6 and automatically aluminium is delivered to position to be cut, aluminium is facilitated to move, aluminium due to photovoltaic module is " L " shape, when therefore aluminium being delivered to draw-in groove 11 position by live-roller 6, an end face of aluminium can pass draw-in groove 11, another one end face is arranged in frame 1.
With reference to accompanying drawing 1 and accompanying drawing 2, in the processing of aluminium, the adjustment of aluminium length is an important link, therefore in the present embodiment, described frame 1 is positioned at draw-in groove 11 side and is provided with fixed dam 7, described fixed dam 7 is provided with adjustment sheet 71, and described adjustment sheet 71 is adjustable with the position of fixed dam 7.
Concrete, adjustment sheet 71 can be arranged on fixed dam 7 by adjustment screw, the distance between adjustment sheet 71 and fixed dam 7 just can be realized by the rotation of adjustment screw, aluminium is directly be against on adjustment sheet 71 before cutting, therefore the position of aluminium on draw-in groove 11 can just be regulated by the movement of adjustment sheet 71, carry out accurate adjustment to aluminium length, Cutting Length is accurate, and transform size is convenient.
In the present embodiment, in frame 1, draw-in groove 11 quantity is 4, be arranged in parallel, can fix 4 aluminium frames simultaneously, and certainly, the present invention does not limit the concrete quantity of draw-in groove 11, can arrange as required when carrying out practically.
After connecting with the mains, aluminium is pressed in frame 1 by hold down gag, now, an end face of aluminium extends through draw-in groove 11, the other end of aluminium is laid in frame 1, hold down gag comprises pressure strip 8 and compression cylinder 81 in the present embodiment, described compression cylinder 81 controls the movement of pressure strip 8, by the movement of pressure strip 8, aluminium is pressed in frame 1, preferably, hold down gag can be two, is arranged on the both sides of aluminium to be cut, ensure that the yield rate finally cutting out aluminium, by two independently compression cylinder 81 pairs of aluminiums effectively fix.
And when unexpected power-off, hold down gag can not unclamp, and ensure that the safety of operator, certainly, the present invention does not limit the concrete structure of hold down gag, in other embodiments, different hold down gags can be adopted to realize being fixed and clamped of aluminium.
After aluminium is firmly pressed on frame 1, cutter sweep starts to start, motor 3 starts drive saw blade 2 high-speed rotation, promoting cylinder 4 drives placement plate 5 to move, further drive saw blade 2 automatically advances according to the angle originally set and speed and is cut off by aluminium, frame 1 is also provided with the fluting with adaptive saw blade 2 running orbit, complete machining is carried out to whole aluminium, the two ends of aluminium are all processed inclined-plane.
In the present embodiment, described cutter sweep is arranged in casing, just having when cutting part to stretch out frame 1, have employed concealed saw blade 2 mode, 100% safety.
In the present embodiment, described promotion cylinder 4 is provided with speed-regulating valve, if find that in the process of saw blade 2 warp of saw blade 2 is improper to speed, the speed-regulating valve of cylinder 4 can be promoted by adjustment, feed speed increased or reduces, just can obtain required feed speed.
In the present embodiment, described saw blade 2 adopts hard alloy saw blade, and while improving saw blade 2 intensity, also improve the life-span of saw blade 2, preferably, saw blade 2 adopts aluminium alloy cast-cutting saw slice, makes the cutting end face quality of aluminium higher.
Motor 3 can adopt stepper motor, servomotor etc., and in the present embodiment, described motor 3 adopts high-precision main shaft motor, ensure that saw blade 2 slow-roll stabilization.
Promotion oil cylinder in the present embodiment adopts gas-liquid damping cylinder, guarantees even feeding, stable movement.
In the present embodiment, the mode of described regulating positioning device can be a variety of, simply, the adjustment at motor 3 angle of inclination can be realized by adjusting bolt, and pass through nut check after the adjustment, complicated, motor 3 angle of inclination can be regulated by adjusting cylinders, ensure that the error at motor 3 angle of inclination is ± 15
,, further ensure that the cutting angle of saw blade 2 meets the requirements, and can manually adjust saw blade 2 angle according to concrete needs.
If undesirable, adjustable regulating positioning device, repeats sawing, until finally meet the demands.
The full-automatic photovoltaic module aluminum extrusion cutter of new structure, operate steadily, feeding is even, cut cross section quality high, Cutting Length is accurate, safe and reliable, and once can cut many aluminiums, and structure is simple, and service efficiency is high.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (8)
1. a full-automatic photovoltaic module aluminum extrusion cutter, is characterized in that, comprising:
Frame, is provided with the draw-in groove supplying an end face of aluminium to pass through;
Hold down gag, is arranged on above frame, corresponding draw-in groove position, and can compress aluminium;
Cutter sweep, is arranged on below frame, the aluminium on draw-in groove can be cut;
Described cutter sweep comprises two saw blades, two motors, promotion cylinders and places plate, two motors drive respective saw blade to rotate respectively, motor is arranged on the both sides of placing plate, being arranged on of two motor relative tilts is placed on plate and is controlled the angle of inclination of motor by regulating positioning device, described promotion cylinder drives placement plate to vertically move, described frame is also provided with the fluting with saw blade running orbit adaptation, described saw blade cuts aluminium in placement plate moving process
Described frame is positioned at draw-in groove side and is provided with fixed dam, described fixed dam is provided with adjustment sheet, and the position of described adjustment sheet and fixed dam is adjustable.
2. full-automatic photovoltaic module aluminum extrusion cutter according to claim 1, it is characterized in that, described hold down gag comprises pressure strip and compression cylinder, and described compression cylinder controls the movement of pressure strip, is pressed in frame by aluminium by the movement of pressure strip.
3. full-automatic photovoltaic module aluminum extrusion cutter according to claim 1, is characterized in that, described promotion cylinder is provided with speed-regulating valve.
4. full-automatic photovoltaic module aluminum extrusion cutter according to claim 1, is characterized in that, described frame is provided with the transfer roller for aluminium feeding.
5. full-automatic photovoltaic module aluminum extrusion cutter according to claim 1, is characterized in that, described pocket numbers is 4, arranged in parallel.
6. full-automatic photovoltaic module aluminum extrusion cutter according to claim 1, is characterized in that, be arranged with casing outside described cutter sweep.
7. full-automatic photovoltaic module aluminum extrusion cutter according to claim 1, is characterized in that, the material of described saw blade is aluminium alloy.
8. full-automatic photovoltaic module aluminum extrusion cutter according to claim 1, it is characterized in that, described regulating positioning device is adjusting bolt, adjusting bolt is successively through placing plate and stretching into motor, the bottom of described motor is hinged on places on plate, regulated the angle of inclination of motor by the rotation of adjusting bolt, adjusting bolt is fixing on the supporting plate by nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310167875.6A CN103231109B (en) | 2013-05-09 | 2013-05-09 | Full-automatic photovoltaic module aluminum extrusion cutter |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310167875.6A CN103231109B (en) | 2013-05-09 | 2013-05-09 | Full-automatic photovoltaic module aluminum extrusion cutter |
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| Publication Number | Publication Date |
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| CN103231109A CN103231109A (en) | 2013-08-07 |
| CN103231109B true CN103231109B (en) | 2015-12-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310167875.6A Expired - Fee Related CN103231109B (en) | 2013-05-09 | 2013-05-09 | Full-automatic photovoltaic module aluminum extrusion cutter |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400544B (en) * | 2014-11-11 | 2016-08-17 | 浙江顺通金属制品有限公司 | A kind of cage guide cutter sweep |
| CN107971568B (en) * | 2017-11-24 | 2019-07-09 | 象山信基机械厂 | A kind of aluminum product cutting device |
| CN109016168A (en) * | 2018-08-13 | 2018-12-18 | 李芬 | A kind of wall fluting apparatus of construction angle adjustable |
| CN113857565A (en) * | 2021-11-05 | 2021-12-31 | 台州市意利欧机械有限公司 | Multifunctional corner cutting machine |
Citations (8)
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|---|---|---|---|---|
| EP0755744A1 (en) * | 1995-07-20 | 1997-01-29 | Tsune Seiki Co., Ltd. | Indicating device in a saw machine |
| CN2485080Y (en) * | 2001-05-22 | 2002-04-10 | 张清朗 | Double saw cutter for cutting frame angles |
| CN201076944Y (en) * | 2007-07-20 | 2008-06-25 | 天津市松正电子有限公司 | Full-automatic aluminum section bar cutting equipment |
| CN201565666U (en) * | 2009-12-16 | 2010-09-01 | 河南天丰节能板材有限公司 | Cutting machine forming V-shaped grooves |
| CN202129508U (en) * | 2011-05-26 | 2012-02-01 | 高密圣泰机电科技有限公司 | Full-automatic aluminium product cutting machine |
| CN102554343A (en) * | 2012-01-17 | 2012-07-11 | 太仓威格玛机械设备有限公司 | Full-automatic corner connector cutting device |
| CN202388012U (en) * | 2011-11-02 | 2012-08-22 | 广西百色银海铝业有限责任公司 | Milling machine for horizontal end surfaces of multiple groups of anode aluminium guide bars |
| CN102728886A (en) * | 2012-03-16 | 2012-10-17 | 翟秋朗 | Double-end combined cutting machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000198020A (en) * | 1998-12-29 | 2000-07-18 | Fujita Seisakusho:Kk | Manufacture and device of plate material hard in cutting |
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2013
- 2013-05-09 CN CN201310167875.6A patent/CN103231109B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0755744A1 (en) * | 1995-07-20 | 1997-01-29 | Tsune Seiki Co., Ltd. | Indicating device in a saw machine |
| CN2485080Y (en) * | 2001-05-22 | 2002-04-10 | 张清朗 | Double saw cutter for cutting frame angles |
| CN201076944Y (en) * | 2007-07-20 | 2008-06-25 | 天津市松正电子有限公司 | Full-automatic aluminum section bar cutting equipment |
| CN201565666U (en) * | 2009-12-16 | 2010-09-01 | 河南天丰节能板材有限公司 | Cutting machine forming V-shaped grooves |
| CN202129508U (en) * | 2011-05-26 | 2012-02-01 | 高密圣泰机电科技有限公司 | Full-automatic aluminium product cutting machine |
| CN202388012U (en) * | 2011-11-02 | 2012-08-22 | 广西百色银海铝业有限责任公司 | Milling machine for horizontal end surfaces of multiple groups of anode aluminium guide bars |
| CN102554343A (en) * | 2012-01-17 | 2012-07-11 | 太仓威格玛机械设备有限公司 | Full-automatic corner connector cutting device |
| CN102728886A (en) * | 2012-03-16 | 2012-10-17 | 翟秋朗 | Double-end combined cutting machine |
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| CN103231109A (en) | 2013-08-07 |
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