CN103230904B - A kind of accurate steel balls ultrasonic wave and hairbrush composite cleaning machine - Google Patents
A kind of accurate steel balls ultrasonic wave and hairbrush composite cleaning machine Download PDFInfo
- Publication number
- CN103230904B CN103230904B CN201210419877.5A CN201210419877A CN103230904B CN 103230904 B CN103230904 B CN 103230904B CN 201210419877 A CN201210419877 A CN 201210419877A CN 103230904 B CN103230904 B CN 103230904B
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- CN
- China
- Prior art keywords
- hairbrush
- purging system
- ultrasonic cleaning
- antirust
- spray thrower
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 39
- 239000010959 steel Substances 0.000 title claims abstract description 39
- 238000004140 cleaning Methods 0.000 title claims abstract description 34
- 239000002131 composite material Substances 0.000 title claims abstract description 8
- 238000010926 purge Methods 0.000 claims abstract description 41
- 239000007921 spray Substances 0.000 claims abstract description 36
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 24
- 239000012535 impurity Substances 0.000 abstract description 2
- 239000012459 cleaning agent Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000009304 pastoral farming Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 230000000903 blocking Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000003449 preventive Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Abstract
The present invention relates to a kind of accurate steel balls ultrasonic wave and hairbrush composite cleaning machine, comprise foraminous conveyer, ultrasonic cleaning system A, hairbrush purging system, ultrasonic cleaning system B and antirust purging system, throughput direction along foraminous conveyer sets gradually ultrasonic cleaning system A, hairbrush purging system, ultrasonic cleaning system B and antirust purging system, wherein have children outside the state plan ripple purging system A to be made up of two supersonic generators, hairbrush purging system is by spray thrower, hairbrush, chain and sprocket wheel are formed, excusing from death ripple purging system B is also made up of two excusing from death wave producers, antirust purging system is made up of some antirust spray nozzles.The invention has the advantages that: the impurity that can be good at removing steel ball surface attachment, the space taken is little.
Description
Technical field
The present invention relates to a kind of accurate steel balls purging system, particularly a kind of be applicable to lappingout operation after the accurate steel balls ultrasonic wave that cleans and hairbrush composite cleaning machine.
Background technology
In the manufacture process of steel ball, need through several large operations such as cold-heading, photosphere, heat treatment, hard grind, early grind, strengthening, lappingout and cleanings.After lappingout operation, need to clean steel ball surface, so as to remove surface adhesion affect particle and the lapping liquids such as the mill slag of quality, meanwhile, steel ball appearance defect can be checked in time, prevent mill slag, lapping liquid enters next procedure.Traditional method delivers between cleaning Vehicle to adopt sponge to carry out Manual-cleaning or flushing in cleaning fuel tank.Labor strength is large, and cleaning efficiency is slow, and turn around time is long, and effect is not very desirable.
Have on the market and a kind ofly occurred that some utilize helix drum to carry out the device of steel ball cleaning, such as number of patent application 2009101625381 discloses a kind of dry helical drum device for cleaning steel balls special for wind power generation, it mainly comprises the cylinder of a horizontal positioned, inner wall of rotary drum is helicla flute, cylinder two ends have into and out of ball mouth, be connected with helicla flute in drum housing, cylinder end is latticed housing.When cylinder rotates, steel ball moves to ball mouth along helicla flute from ball hole, and in moving process, fully contact with the wood chip in cylinder or other cleaning mediums and realizes clean, helix drum back segment realizes being separated of cleansing medium and steel ball, finally realizes cleaning of steel ball.
Number of patent application 2011202017899 discloses a kind of helical drum type washing combination device for unthreaded steel balls, the two ends of horizontal drum have into and out of ball mouth, inner wall of rotary drum is connected with helicla flute, the shower that one runs through cylinder is horizontally disposed with in cylinder, cleaning section and drying section is disposed with to ball mouth direction from ball hole, cleaning section cylinder surface establishes osculum, and hot blast air vent is established on drying section surface.During work, steel ball moves from front to back along helicla flute equally, and the cleaning solution sprayed by shower is contacted with steel ball and realizes cleaning and drying.
Though the cleaning device of said structure, without the need to manual cleaning steel ball, substantially increases operating efficiency, reduce workman's intensity.But there is shortcoming equally: when steel ball moves in the cylinder of horizontal positioned, grazing between steel ball and steel ball and between steel ball and inner wall of rotary drum, clash into more, very easily cause the damage of steel ball surface, therefore the piano plate cleaning after can only being applicable to photosphere, between heat treatment, cannot use in the steel ball cleaning after lappingout operation.In addition, during feeding, steel ball intermittence enters in a large number from charging aperture, and easily cause blocking up of cylinder first half section, have a certain impact to cleaning quality, the mutual grazing frequency between steel ball also increases.
Summary of the invention
The accurate steel balls ultrasonic wave that the technical problem to be solved in the present invention is to provide that a kind of cleaning performance is good, grazing probability is little between steel ball and hairbrush composite cleaning machine.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is: an accurate steel balls ultrasonic wave and hairbrush composite cleaning machine, and its innovative point is to comprise mainframe, foraminous conveyer, ultrasonic cleaning system A, hairbrush purging system, ultrasonic cleaning system B and antirust purging system;
Foraminous conveyer, ultrasonic cleaning system A, hairbrush purging system, ultrasonic cleaning system B and antirust purging system are all in mainframe, throughput direction along foraminous conveyer sets gradually ultrasonic cleaning system A, hairbrush purging system, ultrasonic cleaning system B and antirust purging system, is provided with baffle plate at the two ends of conveying mesh bag;
Wherein have children outside the state plan ripple purging system A to be made up of two supersonic generators and spray thrower, two supersonic generators are positioned at upper-lower position and on the same axis, are provided with spray thrower in the both sides of supersonic generator;
Hairbrush purging system is made up of spray thrower, hairbrush, chain and sprocket wheel, and chain and sprocket wheel match, and hairbrush is enclosed within sprocket wheel, is provided with spray thrower between every two hairbrush, is also all provided with spray thrower in the both sides, front and back of hairbrush purging system simultaneously;
Excusing from death ripple purging system B is made up of two excusing from death wave producers and spray thrower, and two supersonic generators are positioned at upper-lower position and on the same axis, install spray thrower at the two ends of supersonic generator;
Antirust purging system is made up of some antirust spray nozzles.
The invention has the advantages that: utilize ultrasonic wave tentatively to clean steel ball, recycling hairbrush cleans the impurity be still attached on steel ball after tentatively cleaning, and then utilize ultrasonic wave to clean steel ball, guarantee the clean of the surface of steel ball, antirust spray is finally utilized to clean, to reach anti-effect of getting rusty, compact conformation between a whole set of purging system simultaneously, the space taken is little.
Accompanying drawing explanation
Fig. 1 is accurate steel balls ultrasonic wave of the present invention and hairbrush composite cleaning machine structural representation.
Detailed description of the invention
As shown in Figure 1, mainframe 13, foraminous conveyer 9, ultrasonic cleaning system A, hairbrush purging system, ultrasonic cleaning system B and antirust purging system is comprised;
Foraminous conveyer 9, ultrasonic cleaning system A, hairbrush purging system, ultrasonic cleaning system B and antirust purging system are all in the inside of mainframe 13, throughput direction along foraminous conveyer 13 sets gradually ultrasonic cleaning system A, hairbrush purging system, ultrasonic cleaning system B and antirust purging system, is provided with baffle plate 14 at the two ends of conveying mesh bag 13;
Wherein have children outside the state plan ripple purging system A to be made up of supersonic generator 1, supersonic generator 7 and spray thrower 15, supersonic generator 1 and supersonic generator 7 are positioned at upper and lower horizontal level and on the same axis, in the both sides of supersonic generator 1, spray thrower 15 is installed, spray thrower 15 sprays cleaning agent and cleans steel ball 8, ensure there is cleaning agent between supersonic generator 1 and supersonic generator 7 simultaneously, spray thrower 15 fills with liquid by pump always, and cleaning agent flows out by between dividing plate 14 and foraminous conveyer 9;
Hairbrush purging system is made up of spray thrower 2, hairbrush 3, chain 10 and sprocket wheel 11, chain 10 and sprocket wheel 11 match, hairbrush 3 is enclosed within sprocket wheel 11, hairbrush 3 one has three, between every two hairbrush 3, spray thrower 2 is installed, also be all provided with spray thrower 2 in the both sides, front and back of hairbrush purging system, in spray thrower 2, ejection clear water cleans steel ball 8 simultaneously;
Excusing from death ripple purging system B forms by having children outside the state plan wave producer 5, supersonic generator 12 and spray thrower 16, supersonic generator 5 and supersonic generator 12 are positioned at upper and lower horizontal level and on the same axis, at the two ends of supersonic generator 5, spray thrower 16 is installed, spray thrower 16 sprays cleaning agent and cleans steel ball 8, ensure there is cleaning agent between supersonic generator 5 and supersonic generator 16 simultaneously, spray thrower 16 fills with liquid by pump always, and cleaning agent flows out by between dividing plate 14 and foraminous conveyer 9;
Antirust purging system uses some antirust spray nozzles 6 to clean, and antirust spray nozzle 6 sprays aqueous rust preventive and cleans steel ball 8.
Claims (1)
1. an accurate steel balls ultrasonic wave and hairbrush composite cleaning machine, it is characterized in that: comprise mainframe, foraminous conveyer, ultrasonic cleaning system A, hairbrush purging system, ultrasonic cleaning system B and antirust purging system, at the two ends of conveying mesh bag, baffle plate is installed; Foraminous conveyer, ultrasonic cleaning system A, hairbrush purging system, ultrasonic cleaning system B and antirust purging system are all in mainframe, and the throughput direction along foraminous conveyer sets gradually ultrasonic cleaning system A, hairbrush purging system, ultrasonic cleaning system B and antirust purging system; Wherein ultrasonic cleaning system A is made up of two supersonic generators and spray thrower, and two supersonic generators are positioned at upper-lower position and on the same axis, are provided with spray thrower in the both sides of supersonic generator; Hairbrush purging system is made up of spray thrower, hairbrush, chain and sprocket wheel, and chain and sprocket wheel match, and hairbrush is enclosed within sprocket wheel, is provided with spray thrower between every two hairbrush, is also all provided with spray thrower in the both sides, front and back of hairbrush purging system simultaneously; Ultrasonic cleaning system B is made up of two supersonic generators and spray thrower, and two supersonic generators are positioned at upper-lower position and on the same axis, install spray thrower at the two ends of supersonic generator; Antirust purging system is made up of some antirust spray nozzles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210419877.5A CN103230904B (en) | 2012-10-29 | 2012-10-29 | A kind of accurate steel balls ultrasonic wave and hairbrush composite cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210419877.5A CN103230904B (en) | 2012-10-29 | 2012-10-29 | A kind of accurate steel balls ultrasonic wave and hairbrush composite cleaning machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103230904A CN103230904A (en) | 2013-08-07 |
| CN103230904B true CN103230904B (en) | 2015-12-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210419877.5A Active CN103230904B (en) | 2012-10-29 | 2012-10-29 | A kind of accurate steel balls ultrasonic wave and hairbrush composite cleaning machine |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104226628B (en) * | 2014-09-03 | 2016-08-24 | 如皋市大生线路器材有限公司 | A kind of purging system of steel foot steel cap |
| CN106040636B (en) * | 2016-07-21 | 2018-11-06 | 江苏力星通用钢球股份有限公司 | A kind of top grade digital control system Special precision steel ball cleaner |
| CN106076951A (en) * | 2016-08-16 | 2016-11-09 | 无锡尊宝电动车有限公司 | A kind of cleaning case that metal surface can be rinsed rust staining |
| CN112570371B (en) * | 2020-11-24 | 2022-04-29 | 爱阔特(上海)清洗设备制造有限公司 | Ultrasonic cleaning device with feeding and discharging functions |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201799436U (en) * | 2010-09-28 | 2011-04-20 | 深圳市科威信洗净科技有限公司 | Cleaning machine for cylindrical batteries and capacitors |
| CN202146887U (en) * | 2011-07-13 | 2012-02-22 | 兴科电子(东莞)有限公司 | Full-automatic cleaning machine for keys of mobile phone |
| CN102489465A (en) * | 2011-12-06 | 2012-06-13 | 云南优宝科技有限公司 | Full-automatic compression band cleaning system and cleaning process |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202910016U (en) * | 2012-10-29 | 2013-05-01 | 江苏力星滚动体工程技术研究中心有限公司 | Precision steel ball ultrasonic and hairbrush combined cleaning machine |
-
2012
- 2012-10-29 CN CN201210419877.5A patent/CN103230904B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201799436U (en) * | 2010-09-28 | 2011-04-20 | 深圳市科威信洗净科技有限公司 | Cleaning machine for cylindrical batteries and capacitors |
| CN202146887U (en) * | 2011-07-13 | 2012-02-22 | 兴科电子(东莞)有限公司 | Full-automatic cleaning machine for keys of mobile phone |
| CN102489465A (en) * | 2011-12-06 | 2012-06-13 | 云南优宝科技有限公司 | Full-automatic compression band cleaning system and cleaning process |
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| Publication number | Publication date |
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| CN103230904A (en) | 2013-08-07 |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20151113 Address after: 226500 Rugao City, Jiangsu Province, such as the town of Hing Road, No. 68, No. Applicant after: Jiangsu Lixing General Steel Ball Co., Ltd. Address before: 226500, Jiangsu City, Nantong Province, such as town, Yuejin Road, No. 80 Applicant before: Jiangsu Lixing Rolling Engineering Technology Research Center Co., Ltd. |
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| C14 | Grant of patent or utility model | ||
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