CN103230859A - Butyl rubber coating machine - Google Patents
Butyl rubber coating machine Download PDFInfo
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- CN103230859A CN103230859A CN2013100906172A CN201310090617A CN103230859A CN 103230859 A CN103230859 A CN 103230859A CN 2013100906172 A CN2013100906172 A CN 2013100906172A CN 201310090617 A CN201310090617 A CN 201310090617A CN 103230859 A CN103230859 A CN 103230859A
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- butyl rubber
- displacement pump
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Abstract
The invention discloses a butyl rubber coating machine, which comprises a rubber pushing mechanism, a rubber supply station and a precise positioning mechanism, wherein the rubber pushing mechanism comprises two independent and synchronized rubber extrusion plunger pumps, rubber extrusion of two rubber nozzles are respectively controlled through the two plunger pumps, the rubber supply station comprises a rubber bucket, an enhancement protection net and an enhancement bottom bracket are arranged outside the rubber bucket, a pressing disc is arranged inside the rubber bucket, is connected with a hydraulic cylinder piston rod, and is provided with a rubber supply plunger pump, the two rubber nozzles are a positioning rubber nozzle and a movement rubber nozzle, the movement rubber nozzle is connected with a rubber nozzle straight line potentiometer, the precise positioning mechanism comprises two positioning reference wheels and a clamping wheel, and the clamping wheel is connected with a clamping wheel straight line potentiometer. With the butyl rubber coating machine, coating quality and coating efficiency are high, precise coating can be achieved, and the raw material can be saved.
Description
Technical field
The present invention relates to a kind of device to double glazing spacer bar both sides gluing, relate in particular to a kind of butyl rubber coating machine.
Background technology
At present, building energy consumption has reached 27.6% of social energy-output ratio, and building energy consumption is 50% relevant with door and window.Shown in Fig. 1 a, Fig. 1 b, double glazing has good heat-insulating sound-insulating effect, is used widely in the technical ability building with the door and window of double glazing manufacturing.
Butyl rubber coating machine is one of a kind of special equipment of making double glazing, and its function is to coat the layer of even butyl rubber at the double glazing spacer bar, to play the sealing function of double glazing wall.But the key technology simplified summary of butyl rubber coating machine is: make it have flowable by heating solid-state butyl rubber raw material, and under certain pressure, butyl rubber is uniformly coated on the spacer bar both sides.
Raw material specification that butyl rubber coating machine of the prior art uses all is: the inner wrapping of diameter 157MM* length 205MM, it supplies plastic structure shown in Fig. 2 a, its operation principle is: push raw material by the Driven by Hydraulic Cylinder piston rod, heating plate is heated to about 120 degree simultaneously.Solid feed near heating plate at high temperature has and can flow, and extrudes from gum outlet under the thrust of piston; Prior art beat plastic structure shown in Fig. 2 b, its operation principle is: the flowed butyl rubber of being extruded by cylinder barrel is entered by glue feeding opening, clamp-ons two Jiao Zui respectively from two glue holes.Jiao Zui is opened and closed by ball valve control, realizes the coating to spacer bar.Prior art does not design accurate detent mechanism to the transmission of spacer bar.
There is following shortcoming at least in above-mentioned prior art:
Shortcoming 1: in the prior art, supplying the cylinder barrel diameter of plastic structure is 200MM, and the piston diameter of hydraulic cylinder is 100MM, and the charge oil pressure of hydraulic cylinder is 160bar.Can get by calculating: the extrusion pressure of gum outlet butyl rubber only is 40bar.In addition, because the glue hole of two Jiao Zui is in process, no matter be that surface smoothness or appearance and size all are difficult to guarantee in full accord, this has just caused the resistance of two glue holes different, thereby cause at the pressure of Jiao Zui position different, pressure high one to bring out glue many, pressure low one bring out less.Have only under the very high situation of extrusion pressure, just can ignore the difference owing to on-way resistance, the pressure differential that causes, pressure at two ends approximately equal.To sum up 2 reasons only are under the condition of 40bar at extrusion pressure, and two Jiao Zui occur unavoidably that glue-spread is many on one side, on one side glue-spread few.In actual use, manufacturer often by reducing gluing speed, meets national standard with the gluing thickness that guarantees the less end of glue-spread.Inefficiency so not only, the more end of other end gluing has also caused waste.
Shortcoming 2: the gel quantity of prior art can not quantitatively be controlled, and system can only be outwards plastic squeeze under the driving of hydraulic pump.If adapt to different requirements of beating glue thickness, just can only be the transfer rate of adjustment spacer bar, speed is more fast, and to play glue more thin, and it is more thick that speed is played glue more slowly, but can not accurately control dozen glue thickness.
Shortcoming 3: in the prior art, when changing butyl rubber for plastic structure, have air between solid feed and the cylinder barrel, by heating and compressing and to discharge portion of air by steam vent.But from the zone of heating plate away from, can residual portion of air.This will cause when being coated with continuously, can gas explosion erraticly occur, influences coating quality.And because what use is solid feed than small dimension, it is higher to change frequency, changes glue each time and just can produce above-mentioned gas explosion.
Shortcoming 4: in the prior art, the transmission of spacer bar is not designed accurate detent mechanism, just can not guarantee that the distance of two Jiao Zui of spacer bar two end distances is equal fully, it is many to cause two ends to beat the few end of glue amount one end.With shortcoming 1, in order to satisfy national standard, also can cause unnecessary waste.
Summary of the invention
The purpose of this invention is to provide a kind of quality and efficient height of coating, and can realize the accurately butyl rubber coating machine of coating.
The objective of the invention is to be achieved through the following technical solutions:
Butyl rubber coating machine of the present invention comprises pushing away gluing mechanism, confession glue station;
The described gluing mechanism that pushes away comprises servomotor and connected active synchronization belt wheel, described active synchronization belt wheel is by two passive and synchronous belt wheels of band connection synchronously, each passive and synchronous belt wheel be connected with respectively nut seat and with the ball-screw of its engagement, each ball-screw connects the piston rod of a plastic squeeze plunger displacement pump respectively, and the cavity of each plastic squeeze plunger displacement pump connects a Jiao Zui by first ball valve respectively and is connected with glue-feeder;
Described first ball valve is tee ball valve, and under the plastic squeeze state, the cavity of described plastic squeeze plunger displacement pump communicates with described Jiao Zui by first ball valve, and is connected between described first ball valve cavity that cuts off described plastic squeeze plunger displacement pump and the described glue-feeder; Under the gluey attitude of supply, the cavity of described plastic squeeze plunger displacement pump communicates with described glue-feeder by first ball valve, and is connected between described first ball valve cavity that cuts off described plastic squeeze plunger displacement pump and the described glue mouth;
The described glue station that supplies comprises the glue bucket, be provided with platen in the described glue bucket, the top of described platen is connected with two hydraulic cylinder piston rods that be arranged in parallel by transmission rod, connection crossbeam, described platen is provided with for the glue plunger displacement pump, the piston rod of described plunger displacement pump is connected with cylinder, and the pump housing of described plastic squeeze plunger displacement pump is provided with gum outlet and is communicated with described glue bucket by described platen;
Described gum outlet is connected with the described glue-feeder that pushes away gluing mechanism.
As seen from the above technical solution provided by the invention, the butyl rubber coating machine that the embodiment of the invention provides pushes away gluing mechanism owing to comprising, supplies the glue station; Push away gluing mechanism and comprise that two independences and synchronous plastic squeeze plunger displacement pump can distinguish the coating weight of accurately controlling two Jiao Zui, satisfy the coating thickness of various requirement.Overcome defective 1 of the prior art, 2, improved the quality of coating, the efficient of coating, and saved raw material; Increased the volume of raw material for glue station first mate, can be applicable to 55 gallons of glue buckets, the first mate has shortened the frequency of changing raw material, and the first mate has reduced the frequency that defective 3 of the prior art occurs, and reduced because change the time that raw material delays, improved production efficiency.
Description of drawings
Fig. 1 a is the side structure schematic diagram of double glazing in the prior art;
Fig. 1 b is the planar structure schematic diagram of double glazing in the prior art;
Fig. 2 a is the structural representation of the glue feed mechanism of butyl rubber coating machine in the prior art;
Fig. 2 b is the structural representation that pushes away gluing mechanism of butyl rubber coating machine in the prior art;
Fig. 3 is the structural representation that pushes away gluing mechanism of the butyl rubber coating machine in the embodiment of the invention;
Fig. 4 is the structural representation of the glue mouth position of the butyl rubber coating machine in the embodiment of the invention;
Fig. 5 is the structural representation for the glue station of the butyl rubber coating machine in the embodiment of the invention;
Fig. 6 a is the facade structures schematic diagram to the accurate detent mechanism of spacer bar of the butyl rubber coating machine in the embodiment of the invention;
Fig. 6 b is the planar structure schematic diagram to the accurate detent mechanism of spacer bar of the butyl rubber coating machine in the embodiment of the invention.
Among the figure:
01, glass, 02, spacer bar, 03, the butyl rubber sealing, 04, outer sealing, 05, gum outlet, 06, heating plate, 07, the butyl rubber solid feed, 08, cylinder barrel, 09, push away the glue piston, 010, push away the glue piston rod, 011, glue feeding opening, 012, glue hole, 013, ball valve, 014, Jiao Zui;
1, synchronous connecting plate, 2, passive and synchronous belt wheel, 3, the active synchronization belt wheel, 4, nut seat, 5, ball-screw, 6, servomotor, 7, piston rod, 8, glue-feeder, 9, the cavity of plastic squeeze plunger displacement pump, 10, the multichannel piece, 11, first ball valve, 12, Jiao Zui, 13, second ball valve, 15, the butyl rubber raw material, 16, the glue bucket, 17, heating plate, 18, rotary valve, 19, exhaust outlet, 20, for glue plunger displacement pump piston rod, 21, hydraulic cylinder body, 22, hydraulic cylinder piston rod, 23, cylinder, 24, for the pump housing of glue plunger displacement pump, 25, gum outlet, 26, the refractory seals mouth, 27, platen, 28, connect crossbeam, 29, transmission rod, 30, the second slide unit cylinder, 31, the adjustment bolt of location reference wheel, 32, pinch wheels, 33, the first slide unit cylinder, 34, the touch panel installing hole of pinch wheels linear potentiometer, 35, the location reference wheel, 36, the adjustment bolt of location Jiao Zui, 37, adjust handle, 38, oil cylinder, 39, the oil cylinder piston bar, 40, floating junction, 41, the outspoken line potentiometer of glue.
The specific embodiment
To be described in further detail the embodiment of the invention below.
Butyl rubber coating machine of the present invention, its preferable specific embodiment is:
Comprise and push away gluing mechanism, confession glue station;
The described gluing mechanism that pushes away comprises servomotor and connected active synchronization belt wheel, described active synchronization belt wheel is by two passive and synchronous belt wheels of band connection synchronously, each passive and synchronous belt wheel be connected with respectively nut seat and with the ball-screw of its engagement, each ball-screw connects the piston rod of a plastic squeeze plunger displacement pump respectively, and the cavity of each plastic squeeze plunger displacement pump connects a Jiao Zui by first ball valve respectively and is connected with glue-feeder;
Described first ball valve is tee ball valve, and under the plastic squeeze state, the cavity of described plastic squeeze plunger displacement pump communicates with described Jiao Zui by first ball valve, and is connected between described first ball valve cavity that cuts off described plastic squeeze plunger displacement pump and the described glue-feeder; Under the gluey attitude of supply, the cavity of described plastic squeeze plunger displacement pump communicates with described glue-feeder by first ball valve, and is connected between described first ball valve cavity that cuts off described plastic squeeze plunger displacement pump and the described glue mouth;
The described glue station that supplies comprises the glue bucket, be provided with platen in the described glue bucket, the top of described platen is connected with two hydraulic cylinder piston rods that be arranged in parallel by transmission rod, connection crossbeam, described platen is provided with for the glue plunger displacement pump, the piston rod of described plunger displacement pump is connected with cylinder, and the pump housing of described plastic squeeze plunger displacement pump is provided with gum outlet and is communicated with described glue bucket by described platen;
Described gum outlet is connected with the described glue-feeder that pushes away gluing mechanism.
Arrange about two described glue mouths that the left side is location Jiao Zui, the right side is mobile Jiao Zui, is the path of spacer bar between two glue mouths, and described location Jiao Zui is connected with the adjustment handle by adjusting bolt;
Described mobile Jiao Zui is connected with the oil cylinder piston bar by floating junction, and described mobile Jiao Zui is connected with the outspoken line potentiometer of glue.
Be provided with second ball valve in the described glue mouth.
The outer wall of described glue bucket is provided with the reinforcement protecting wire net, and the bottom of described glue bucket is provided with the reinforcement collet.
This butyl rubber coating machine also comprises the accurate detent mechanism to spacer bar, and described accurate detent mechanism comprises two location reference wheels that are provided with the left side and a pinch wheels being located at the right side, is the path of spacer bar between described location reference wheel and the pinch wheels;
Described location reference wheel links to each other with the second slide unit cylinder, and described pinch wheels links to each other with the first slide unit cylinder, and described pinch wheels is connected with the pinch wheels linear potentiometer.
The cylinder stroke of the described second slide unit cylinder is 10MM, and the cylinder stroke of the described first slide unit cylinder is 30MM.
Butyl rubber coating machine of the present invention mainly contains 3 points to the contribution of prior art:
(1) designed and independently push away gluing mechanism, the plastic squeeze of two glue mouths is respectively by two plunger displacement pumps controls, to overcome shortcoming 1 of the prior art and 2;
(2) designed and independently supplied the glue station, can be applicable to 55 gallons big specification barreled raw materials, to overcome shortcoming 3 of the prior art;
(3) designed independently accurately detent mechanism, realized the accurate location to spacer bar, guaranteed that the distance of two Jiao Zui of its two end distance is in full accord, to overcome shortcoming 4 of the prior art.
Specific embodiment:
As shown in Figure 3, for pushing away the structural representation of gluing mechanism, its operation principle is:
By servomotor according to design make glue speed drive active synchronization belt wheel, will rotatablely move by passive and synchronous belt wheel passes to nut seat, thus drive the piston rod that is connected with ball-screw do about rectilinear motion.When plastic squeeze, as the first ball valve position in left side among Fig. 3, plastic squeeze plunger displacement pump cavity communicates with Jiao Zui, and piston rod moves up.When supply glue, the first ball valve position on right side as shown, plastic squeeze plunger displacement pump cavity links to each other with glue-feeder, and piston rod moves down.
By formula: L(unit interval plastic squeeze amount)=S(piston rod sectional area) * V(piston rod translational speed);
In the formula: V is determined by the rotating speed of servomotor, can set (overcoming shortcoming 2 of the prior art) at guidance panel according to the requirement of beating glue thickness.
Be not difficult to find out from Fig. 3, about the plastic squeeze amount of two Jiao Zui respectively by the control of two independent plunger pumps.The piston rod sectional area of two pumps is identical, and translational speed is identical, and the gel quantity that has determined two Jiao Zui is on all four (overcoming shortcoming 1 of the prior art).
As shown in Figure 4, adjust schematic diagram for the Jiao Zui position:
The left side when dispatching from the factory, makes Jiao Zui apart from the distance of location running roller meet coating requirement by rotation " adjustment handle " for location Jiao Zui;
The right side is mobile Jiao Zui, control it by oil cylinder and move, the Data Control that displacement is read according to pinch wheels by linear potentiometer is when dispatching from the factory, by demarcating pinch wheels linear potentiometer and the outspoken line potentiometer of glue, make Jiao Zui meet the coating requirement apart from the distance of clamping and positioning roller.
As shown in Figure 5, be the structural representation for the glue station, its operation principle is:
Two parallel hydraulic cylinder piston rods will move up and down by the connection crossbeam and pass to platen, realize rising and the decline of platen; Cylinder drives the plunger displacement pump piston rod and moves up and down, and glue is extruded, and gum outlet is connected with the glue-feeder that pushes away gluing mechanism.
By formula: the * S1(plunger displacement pump piston rod sectional area P1(extrusion pressure))=the P2(cylinder pressure) * S2(cylinder piston sectional area);
This design parameter: P2=5bar, the S2=12.5(cylinder bore) * 12.5/4*3.14=122.72cm
2,
S1=2.8 (diameter of piston rod) * 2.8/4*3.14=6.15;
Calculate P1=100bar, can overcome on-way resistance fully and glue is fed to pushes away gluing mechanism.
Because the outer wall of " glue bucket " is thinner, intensity is lower, under " platen " active force that " hydraulic cylinder " drives, is easy to generate distortion, and this invention has also designed the reinforcement protecting wire net and strengthened collet and has been used for supporting and the fastening glue bucket resistance to deformation.
Shown in Fig. 6 a, 6b, be the structural representation of accurate detent mechanism, its operation principle is:
Two running rollers in left side link to each other with the second slide unit cylinder for the location benchmark, and the cylinder stroke is 10MM.The running roller on right side is pinch wheels, links to each other with the first slide unit cylinder, and the cylinder stroke is 30MM.
During work, the second slide unit cylinder stretches out 10MM, and the spacer bar left side contacts with the location running roller; The first slide unit cylinder stretches out simultaneously, and the clamping running roller is contacted with the spacer bar right side, and the linear potentiometer touch panel links to each other with the first slide unit cylinder, reads the actual outreach (the width difference of spacer bar, its outreach difference) of the first slide unit cylinder.
The beneficial effect of specific embodiment is:
The present invention design push away gluing mechanism, two independences and synchronous plastic squeeze plunger displacement pump can be distinguished the coating weight of accurately controlling two Jiao Zui, satisfy the coating thickness of various requirement.Overcome defective 1 of the prior art, 2, improved the quality of coating, the efficient of coating, and saved raw material.
The glue station first mate that supplies of the present invention's design has increased the volume of raw material, can be applicable to 55 gallons of glue buckets, design the reinforcement protecting wire net that overcomes the distortion of glue bucket simultaneously and strengthened collet, the first mate has shortened the frequency of changing raw material, the first mate has reduced the frequency that defective 3 of the prior art occurs, and reduced because change the time that raw material delays, improved production efficiency.
The accurate detent mechanism of the present invention's design can guarantee that the position of two Jiao Zui of its two end distance is in full accord, can realize accurately being coated with, and has overcome defective 4 of the prior art, has guaranteed high-quality coating quality, has saved raw material in spacer bar transmits.
The above; only for the preferable specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, and anyly is familiar with those skilled in the art in the technical scope that the present invention discloses; the variation that can expect easily or replacement all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.
Claims (6)
1. a butyl rubber coating machine is characterized in that, comprises pushing away gluing mechanism, confession glue station;
The described gluing mechanism that pushes away comprises servomotor and connected active synchronization belt wheel, described active synchronization belt wheel is by two passive and synchronous belt wheels of band connection synchronously, each passive and synchronous belt wheel be connected with respectively nut seat and with the ball-screw of its engagement, each ball-screw connects the piston rod of a plastic squeeze plunger displacement pump respectively, and the cavity of each plastic squeeze plunger displacement pump connects a Jiao Zui by first ball valve respectively and is connected with glue-feeder;
Described first ball valve is tee ball valve, and under the plastic squeeze state, the cavity of described plastic squeeze plunger displacement pump communicates with described Jiao Zui by first ball valve, and is connected between described first ball valve cavity that cuts off described plastic squeeze plunger displacement pump and the described glue-feeder; Under the gluey attitude of supply, the cavity of described plastic squeeze plunger displacement pump communicates with described glue-feeder by first ball valve, and is connected between described first ball valve cavity that cuts off described plastic squeeze plunger displacement pump and the described glue mouth;
The described glue station that supplies comprises the glue bucket, be provided with platen in the described glue bucket, the top of described platen is connected with two hydraulic cylinder piston rods that be arranged in parallel by transmission rod, connection crossbeam, described platen is provided with for the glue plunger displacement pump, the piston rod of described plunger displacement pump is connected with cylinder, and the described pump housing for the glue plunger displacement pump is provided with gum outlet and is communicated with described glue bucket by described platen;
Described gum outlet is connected with the described glue-feeder that pushes away gluing mechanism.
2. butyl rubber coating machine according to claim 1 is characterized in that, arranges about two described glue mouths, the left side is location Jiao Zui, the right side is mobile Jiao Zui, is the path of spacer bar between two glue mouths, and described location Jiao Zui is connected with the adjustment handle by adjusting bolt;
Described mobile Jiao Zui is connected with the oil cylinder piston bar by floating junction, and described mobile Jiao Zui is connected with the outspoken line potentiometer of glue.
3. butyl rubber coating machine according to claim 2 is characterized in that, is provided with second ball valve in the described glue mouth.
4. butyl rubber coating machine according to claim 1 is characterized in that, the outer wall of described glue bucket is provided with the reinforcement protecting wire net, and the bottom of described glue bucket is provided with the reinforcement collet.
5. according to each described butyl rubber coating machine of claim 1 to 4, it is characterized in that, this butyl rubber coating machine also comprises the accurate detent mechanism to spacer bar, described accurate detent mechanism comprises two location reference wheels that are provided with the left side and a pinch wheels being located at the right side, is the path of spacer bar between described location reference wheel and the pinch wheels;
Described location reference wheel links to each other with the second slide unit cylinder, and described pinch wheels links to each other with the first slide unit cylinder, and described pinch wheels is connected with the pinch wheels linear potentiometer.
6. butyl rubber coating machine according to claim 5 is characterized in that, the cylinder stroke of the described second slide unit cylinder is 10MM, and the cylinder stroke of the described first slide unit cylinder is 30MM.
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| CN201310090617.2A CN103230859B (en) | 2013-03-20 | 2013-03-20 | Butyl rubber coating machine |
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| CN201310090617.2A CN103230859B (en) | 2013-03-20 | 2013-03-20 | Butyl rubber coating machine |
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Cited By (8)
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| CN103817046A (en) * | 2014-03-07 | 2014-05-28 | 山东派克诺尔机器有限公司 | Glue replacing device with rotation of hydraulic cylinder for coating machine |
| CN104415880A (en) * | 2014-11-04 | 2015-03-18 | 浙江三箭工贸有限公司 | Automatic chopstick painting equipment |
| CN106269407A (en) * | 2016-11-10 | 2017-01-04 | 天津南玻节能玻璃有限公司 | Butyl rubber machine |
| CN106531368A (en) * | 2016-10-17 | 2017-03-22 | 贵州大学 | Automatic cementing production line for porcelain insulator |
| CN107725835A (en) * | 2017-11-16 | 2018-02-23 | 张世珍 | One kind coating valve |
| CN109894329A (en) * | 2019-03-29 | 2019-06-18 | 湖北文理学院 | Fluidity colloid feed device and spread coated paint system |
| CN110270474A (en) * | 2019-06-28 | 2019-09-24 | 北京凌云东园科技有限公司 | A kind of car door gluing automatic glue squeezing device |
| CN115467875A (en) * | 2022-09-28 | 2022-12-13 | 苏州迪泰奇自动化科技有限公司 | Hydraulic plunger pump |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103817046A (en) * | 2014-03-07 | 2014-05-28 | 山东派克诺尔机器有限公司 | Glue replacing device with rotation of hydraulic cylinder for coating machine |
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| CN106531368B (en) * | 2016-10-17 | 2019-01-22 | 贵州大学 | A kind of automatic mucilage binding production line of porcelain insulator |
| CN106269407A (en) * | 2016-11-10 | 2017-01-04 | 天津南玻节能玻璃有限公司 | Butyl rubber machine |
| CN107725835A (en) * | 2017-11-16 | 2018-02-23 | 张世珍 | One kind coating valve |
| CN107725835B (en) * | 2017-11-16 | 2023-12-29 | 张世珍 | Coating valve |
| CN109894329A (en) * | 2019-03-29 | 2019-06-18 | 湖北文理学院 | Fluidity colloid feed device and spread coated paint system |
| CN110270474A (en) * | 2019-06-28 | 2019-09-24 | 北京凌云东园科技有限公司 | A kind of car door gluing automatic glue squeezing device |
| CN115467875A (en) * | 2022-09-28 | 2022-12-13 | 苏州迪泰奇自动化科技有限公司 | Hydraulic plunger pump |
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| CN103230859B (en) | 2015-06-10 |
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