CN103227521B - Hollow rotor motor and systems comprising the same - Google Patents

Hollow rotor motor and systems comprising the same Download PDF

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Publication number
CN103227521B
CN103227521B CN201310035149.9A CN201310035149A CN103227521B CN 103227521 B CN103227521 B CN 103227521B CN 201310035149 A CN201310035149 A CN 201310035149A CN 103227521 B CN103227521 B CN 103227521B
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CN
China
Prior art keywords
fluid
flow channel
motor
rotor
transmission shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201310035149.9A
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Chinese (zh)
Other versions
CN103227521A (en
Inventor
J.D.范达姆
M.R.沙
N.A.特恩奎斯特
T.拉米诺索亚
尹卫军
申晓春
X.齐
K.S.黑兰
E.滕瑟
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General Electric Co
Original Assignee
General Electric Co
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Filing date
Publication date
Priority claimed from US13/408,202 external-priority patent/US20130195695A1/en
Application filed by General Electric Co filed Critical General Electric Co
Publication of CN103227521A publication Critical patent/CN103227521A/en
Application granted granted Critical
Publication of CN103227521B publication Critical patent/CN103227521B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/32Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B41/00Equipment or details not covered by groups E21B15/00 - E21B40/00
    • E21B41/0085Adaptations of electric power generating means for use in boreholes
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/12Methods or apparatus for controlling the flow of the obtained fluid to or in wells
    • E21B43/121Lifting well fluids
    • E21B43/128Adaptation of pump systems with down-hole electric drives
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D13/0646Units comprising pumps and their driving means the pump being electrically driven the hollow pump or motor shaft being the conduit for the working fluid
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/02Arrangements for cooling or ventilating by ambient air flowing through the machine
    • H02K9/04Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
    • H02K9/06Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium with fans or impellers driven by the machine shaft

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Geology (AREA)
  • Fluid Mechanics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Power Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Motor Or Generator Frames (AREA)

Abstract

An electric motor includes a motor housing (a) and a hollow rotor (b) configured to rotate within and be driven by a stator contained within the motor housing 10. The motor housing is characterized by a largest cross-sectional area of the motor housing 10 and the hollow rotor 20 defines a flow channel characterized by a smallest cross-sectional area of the flow channel, where the smallest cross-sectional area of the flow channel is at least 25% of the largest cross-sectional area of the motor housing 10. The hollow rotor has a first end portion defining a fluid inlet, and a second end portion defining a fluid outlet. The fluid inlet, the flow channel and the fluid outlet is configured to allow passage of a fluid from the fluid inlet to the fluid outlet via the flow channel.

Description

Sleeve rotor motor and the system including sleeve rotor motor
This application claims the U.S. Provisional Application of the Serial No. 61/592,191 of the submission of on January 30th, 2012 is preferential Weigh, and this application is incorporated herein by reference with it.
The statement of the research and development subsidized with regard to federal government
The one or more aspects of invention described herein " are used for enhanced geothermal system in the entitled of USDOE Develop under cooperation agreement DE-EE0002752 of the high volume lifting of high temperature of system ".Thus, the government weighs to the present invention with some Profit.
Technical field
The present invention relates to sleeve rotor motor and the system including sleeve rotor motor.
Background technology
In one aspect, the present invention provides the senior motor technologies for being used in particular for well fluids lift system.Significant challenge is Such well fluids lift system is provided, i.e. it can bear the extreme pressure and temperature of energy recovery well, while providing enough Life-span is met later for many years to the needs of enhanced geothermal system (EGS) industry.It is currently, there are little (if any) Such feasible well fluids lift system, i.e. it can give people class and use required type in a large amount of geothermal energies of offer Geothermal well in have the operation of prolongation.
The content of the invention
In one embodiment, the present invention provides a kind of electro-motor, and it includes:Motor shell;And sleeve rotor, its It is configured to be rotated in the stator being contained in motor shell, and by stator driving;Wherein, motor shell is characterised by horse Up to the maximum cross-section area of housing, and wherein, sleeve rotor limits flow channel, and flow channel is characterised by flow channel Smallest cross-section area, wherein, the smallest cross-section area of flow channel is at least the 25% of the maximum cross-section area of motor shell, And wherein, sleeve rotor has the first end section for limiting fluid intake, and the second end section for limiting fluid issuing;Stream Body entrance, flow channel and fluid issuing are configured to allow for fluid and are sent to fluid issuing from fluid intake by flow channel.
In another embodiment, the present invention provides a kind of electric fluid pump, and it includes:(a) electro-motor, electro-motor Including:(i) motor shell;And (ii) sleeve rotor, it is configured to be rotated in the stator being contained in motor shell, and By stator driving;Wherein, motor shell is characterised by the maximum cross-section area of motor shell, and wherein, sleeve rotor is limited Determine flow channel, flow channel is characterised by the smallest cross-section area of flow channel, wherein, the minimum cross-section of flow channel Product is at least the 25% of the maximum cross-section area of motor shell, and wherein, sleeve rotor has the first of restriction fluid intake End part, and the second end section for limiting fluid issuing;Fluid intake, flow channel and fluid issuing are configured to allow for fluid Fluid issuing is sent to from fluid intake by flow channel;(b) transition zone, its be configured to be attached to sleeve rotor treat by Motor is provided on the power transmission shaft of the pumping installations of power;C () is by transition connector, first end section, or transition connector and One or more inhalation ports that both one end parts limit;The inhalation port is in fluid with the flow channel of sleeve rotor Connection;And (d) pumping installations, it include fluid intake and be fixed to by electro-motor provide one of power transmission shaft of power or Multiple impellers.
In yet another embodiment, the present invention provides a kind of machine for producing electrical power, and it includes:(a) electromotor, Electromotor includes:(i) generator housing;And (ii) hollow magnetic rotor, it is configured to be contained in generator body body Rotation in stator;Wherein, generator housing is characterised by the maximum cross-section area of generator housing, and wherein, hollow magnetic Property rotor limit flow channel, flow channel is characterised by the smallest cross-section area of flow channel, wherein, flow channel is most Little cross-sectional area is at least the 25% of the maximum cross-section area of generator housing, and wherein, hollow magnetic rotor has restriction The first end section of fluid intake, and limit the second end section of fluid issuing;Fluid intake, flow channel and fluid issuing It is configured to allow for fluid and fluid issuing is sent to from fluid intake by flow channel;B () transition zone, it is configured to will be hollow Magnet rotor is attached on the power transmission shaft of the turbine apparatus for being configured to drive hollow magnetic rotor;And (c) by transition connector, First end section, or one or more inhalation ports that both transition connector and first end section limit;The inhalation port It is in the flow channel of hollow magnetic rotor and is in fluid communication;Wherein, turbine apparatus include being fixed to one on power transmission shaft or Multiple impellers.
In yet another embodiment, the present invention provides a kind of electric fluid pump, and it for running in wellhole to optimize Electric submersible pump (ESP).
Description of the drawings
When reading described in detail below referring to the drawings, these and other features of the invention, aspect and advantage will become More fully understand, in the accompanying drawings, simileys represent like in all figures, wherein:
Fig. 1 illustrates one or more embodiments of the invention;
Fig. 2 illustrates one or more embodiments of the invention;
Fig. 3 illustrates one or more embodiments of the invention;
Fig. 4 illustrates one or more embodiments of the invention;
Fig. 5 illustrates one or more embodiments of the invention;
Fig. 6 illustrates one or more embodiments of the invention;
Fig. 6 A illustrate the amplification end view of the journal bearing of the present invention;Fig. 7 illustrates one or more embodiments of the invention;
Fig. 8 illustrates one or more embodiments of the invention;
Fig. 9 illustrates one or more embodiments of the invention;
Figure 10 illustrates one or more embodiments of the invention;
Figure 11 illustrates one or more embodiments of the invention;And
Figure 12 illustrates one or more embodiments of the invention.
List of parts:
100 sleeve rotor electro-motors
10 motor shells
12 motor shell maximum gauges
14 gaps (between the stator and the rotor)
15 sealing leak paths
16 rotary seal portions
17 fixing seal parts
18 seal bellows
19 seal installation portions
20 sleeve rotors
21 dielectric fluids
22 sleeve rotors minimum interior diameter
The first end section of 24 sleeve rotors
25 flow channels limited by sleeve rotor
The second end section of 26 sleeve rotors
27 fluid intakes (are limited) by either sleeve rotor or pump
29 fluid issuings limited by sleeve rotor
30 stators
40 transition zones
41 with the connector of power transmission shaft 50
42 with the connector of sleeve rotor 20
The power transmission shaft (being also the first power transmission shaft) of 50 devices that power is provided by motor
The direction of rotation of 51 first power transmission shafts
52 second driving shafts
The direction of rotation (contrary with direction 51) of 53 second driving shafts
54 are configured to the epicyclic gearbox that makes power transmission shaft 52 rotate along the direction in opposite direction with power transmission shaft 50
60 inhalation ports
70 direction of fluid flow
80 sealing members (face seal)
The pipeline of 90 outputs for receiving motor
100 sleeve rotor electro-motors
200 pumps
210 pump cases (housing)
215 bearing support columns
251 cardan-shaft suspension bearings
252 thrust bearings
253 bubblers
257 impellers
258 second groups of impellers
300 electric fluid pumps for including motor 100 and pump 200
900 motors (motor/generator)
910 motor housings (housing)
920 hollow magnetic rotors
957 turbo blades
960 outlet ports
1000 turbines
1010 turbine shrouds
1027 turbine fluids are exported
1028 turbine fluid entrances
1105 armature spindles
1110 are attached to the permanent magnet on armature spindle
1115 magnet retaining rings
1120 hollow magnetic rotors
1200 geothermal wells and heat energy extraction system 1200
1205 geothermal fields
1210 energy recovery units
1215 geothermal production mouths
1220 geothermal productions
1225 power supply cables
1230 hot water
1235 cold water
1240 energy
1250 underground heat injection wells.
Specific embodiment
As mentioned, in one embodiment, the present invention provides a kind of electro-motor, and electro-motor includes:Motor Housing;And sleeve rotor, it is configured to be rotated in the stator being contained in motor shell, and by stator driving;Wherein, Motor shell is characterised by the maximum cross-section area of motor shell, and wherein, sleeve rotor limits flow channel, and flowing is logical Road is characterised by the smallest cross-section area of flow channel, wherein, the smallest cross-section area of flow channel be motor shell most At least the 25% of big cross-sectional area, and wherein, sleeve rotor has the first end section for limiting fluid intake, and limits stream The second end section of body outlet;Fluid intake, flow channel and fluid issuing are configured to allow for fluid by flow channel from stream Body entrance is sent to fluid issuing.
Can using various motors topology, including surface-mounted permanent magnet type, interior permanent magnets formula, vicariouss, Around field formula, synchronous reluctance formula and switched reluctance topology.In one or more embodiments, motor is surface-mounted permanent magnet Type.
In one or more embodiments, the electro-motor that the present invention is provided is characterised by the minimum transversal of flow channel Area is the 25% to about 75% of the maximum cross-section area of motor shell.
In one or more embodiments, the electro-motor that the present invention is provided is characterised by the minimum transversal of flow channel Area is the 30% to about 55% of the maximum cross-section area of motor shell.
In one or more embodiments, the electro-motor that the present invention is provided is further included:Transition zone (has herein When be referred to as transition connector), its be configured to by sleeve rotor be attached to by motor provide power device power transmission shaft on;And By transition connector, first end section, or one or more inhalation ports that both transition connector and first end section limit; The inhalation port is in the flow channel of sleeve rotor and is in fluid communication.In one or more embodiments, transition zone is The connector can be integral with the power transmission shaft of either sleeve rotor or device or separate.
In one or more embodiments, transition connector limits one or more inhalation ports.In another embodiment In, first end section limits one or more inhalation ports.In yet another embodiment, transition connector and first end section two Person each limits at least one inhalation port.In yet another embodiment, only transition connector limits one or more suction sides Mouthful.
In one or more embodiments, electro-motor further includes dielectric fluid, cold in sometimes herein called dielectric But agent fluid.In one or more embodiments, the gap of dielectric fluid filling separates the outer surface of sleeve rotor and stator. Appropriate dielectric coolant fluid includes silicone oil, the aromatic hydrocarbons of such as biphenyl, diphenyl ether, fluorinated polyether, esters of silicon acis liquid, perfluorinate Carbon, alkane and polyalphaolefin.
In another embodiment, the gap of gaseous fluid filling separates the outer surface of sleeve rotor and stator.One In individual embodiment, the gas in gap can be air.In another embodiment, the gas in gap can be the gas of relatively inert Body, such as helium or argon.In one embodiment, the gas in gap is nitrogen.
In one or more embodiments, the motor that the present invention is provided includes encapsulated stator, such as in United States Patent (USP) 7847454th, described in U.S. Provisional application 12/904523 and U.S. Patent application 12/915604 and 12/940524, They are incorporated herein by reference with it.
As mentioned, in one or more embodiments, the present invention provides a kind of electric fluid pump, and it includes:(a) Electro-motor, electro-motor includes:(i) motor shell;And (ii) sleeve rotor, it is configured to be contained in motor shell Stator in rotation, and by stator driving;Wherein, motor shell is characterised by the maximum cross-section area of motor shell, with And wherein, sleeve rotor limits flow channel, flow channel is characterised by the smallest cross-section area of flow channel, wherein, stream The smallest cross-section area of dynamic passage is at least the 25% of the maximum cross-section area of motor shell, and wherein, sleeve rotor has Limit the first end section of fluid intake, and the second end section for limiting fluid issuing;Fluid intake, flow channel and fluid Outlet is configured to allow for fluid and is sent to fluid issuing from fluid intake by flow channel;(b) transition zone, its be configured to by Sleeve rotor is attached on the power transmission shaft of the pumping installations that power is provided by motor;(c) by transition connector, first end section, Or one or more inhalation ports that both transition connector and first end section limit;The inhalation port and sleeve rotor Flow channel is in fluid communication;And (d) pumping installations, it includes fluid intake and is fixed to provide power by electro-motor Power transmission shaft on one or more impellers.
In one or more embodiments, the electric fluid pump that the present invention is provided includes the be arranged on the first power transmission shaft One group of impeller, and second group of impeller on second driving shaft, first power transmission shaft and second driving shaft are configured to Driven by sleeve rotor, first power transmission shaft and second driving shaft are configured to rotate in opposite direction.
In one or more embodiments, the electric fluid pump that the present invention is provided includes pumping installations housing (also referred to as pump Housing), it limits fluid intake, and accommodates pump section, and pump section includes being fixed to the transmission that power is provided by electro-motor One or more impellers on axle.In one or more embodiments, electric fluid pump includes being installed to pumping installations housing Fixed bubbler on inner surface.
In yet another embodiment, the present invention provides a kind of machine for producing electrical power, including:A () electromotor, sends out Motor includes:(i) generator housing;And (ii) hollow magnetic rotor, it is configured to be contained in determining in generator body body Rotation in sub;Wherein, generator housing is characterised by the maximum cross-section area of generator housing, and wherein, hollow magnetic Rotor limits flow channel, and flow channel is characterised by the smallest cross-section area of flow channel, wherein, the minimum of flow channel Cross-sectional area is at least the 25% of the maximum cross-section area of generator housing, and wherein, hollow magnetic rotor has restriction stream The first end section of body entrance, and limit the second end section of fluid issuing;Fluid intake, flow channel and fluid issuing structure Cause to allow fluid from flow channel to be sent to fluid issuing from fluid intake;B () transition zone, it is configured to hollow magnetic Property rotor be attached to be configured to drive hollow magnetic rotor turbine apparatus power transmission shaft on;And (c) by transition connector, One end part, or one or more outlet ports that both transition connector and first end section limit;The inhalation port with The flow channel of hollow magnetic rotor is in fluid communication;Wherein, turbine apparatus include or many be fixed on power transmission shaft Individual impeller.
In one or more embodiments, the machine provided by the present invention for producing electrical power further includes restriction one The turbine apparatus housing of individual or multiple fluid issuings.In one or more embodiments, provided by the present invention for producing electric work The machine of rate further includes the turbine apparatus housing for limiting one or more fluid intakes.
In one or more embodiments, the machine provided by the present invention for producing electrical power further makes hollow turn The gap that outer surface and the stator of son separates includes the dielectric fluid that pressurizes.
In one or more embodiments, the machine provided by the present invention for producing electrical power includes encapsulated stator.
Referring now to accompanying drawing, Fig. 1 illustrates the major diameter electro-motor 100 of present invention offer, and motor includes motor shell 10 With the sleeve rotor 20 being arranged in motor.Sleeve rotor 20 is configured to be rotated in stator 30 and is driven by stator 30, stator 30 are contained in motor shell.Gap 14 separates the outer surface of sleeve rotor and stator.Gap 14 is in sometimes herein called sky Gas gap, but in one or more embodiments, can be with the filling of dielectric coolant fluid, air or one other fluid.It is hollow Rotor 20 limits flow channel 25, and flow channel 25 is characterised by smallest cross-section area 22.Similarly, the spy of motor shell 10 It is the maximum cross-section area 12 to levy.In one or more embodiments, flow channel 25 and motor shell 10 both be shaped as Cylinder, and it is characterised by single flow channel cross product and single-motor housing cross-sectional product.It that case, The cross-sectional area of flow channel 25 is at least the 25% of the cross-sectional area of motor shell 10.In the embodiment for showing, hollow turn Son 20 has the first end section 24 for limiting fluid intake 27.Sleeve rotor 20 further limits second end section 26, the second end Part 26 limits fluid issuing 29.Fluid intake 27, flow channel 25 and fluid issuing 29 are in fluid communication so that by stream The fluid (such as liquid) that body entrance enters sleeve rotor is transmittable by flow channel, and leaves fluid issuing.
Referring now to Fig. 2, this illustrates the major diameter electro-motor 100 of present invention offer, and motor includes transition connector 40 (in sometimes herein called transition zones), transition connector 40 is configured to be attached to sleeve rotor 20 and provides power by motor Device (not shown) power transmission shaft 50 on.In the embodiment for showing, inhalation port 60 allows fluid to be sent to flow channel In 25, as proposed by flowing direction arrow 70.In one or more embodiments, transition connector 40 and sleeve rotor and Power transmission shaft 50 separate, and be for example connected to by friction joint, shrink-fit, screw thread or combinations thereof sleeve rotor and Power transmission shaft 50 is on each.In one or more embodiments, transition connector is integral with sleeve rotor, and is connected to transmission On axle 50.In one or more embodiments, transition connector is integral with the power transmission shaft of the device that power is provided by motor, and And be connected on sleeve rotor.In one or more embodiments, inhalation port 60 is characterised by one or more cross sections Product, and the summation of these cross-sectional areas of inhalation port is substantially equal or larger than the smallest cross-section area of flow channel 25.
Referring now to Fig. 3, this illustrates the major diameter electro-motor 100 of present invention offer.In the embodiment for showing, horse Up to be connected to be configured to by fluid be pumped into and power transmission shaft 50 by the pump of flow channel 25 on.In one or more enforcements In example, fluid can be pushed vertically and be pushed through to inhalation port 60 by a series of impeller (not shown)s along power transmission shaft 50.Sealing member 80 prevent this working fluid from entering motor and contact internal motor component, such as stator.In one or more embodiments, it is right Pressurization dielectric fluid of the environment of the outside of motor packing ratio motor in bigger pressure.In one or more embodiments, plus Pressure dielectric fluid is leaked out out from inside motor, used as the means of the inside for preventing working fluid suction motor.Sealing member 80 Typically face seal type.In one or more embodiments, sealing member 80 includes the fixation being fixed in motor shell Formula containment member, and the movable sealing component being attached on sleeve rotor, fixed containment member and movable sealing component are limited Surely the dielectric fluid that pressurizes can flow through leakage paths therein.In the embodiment for showing, transition connector 40 and power transmission shaft are shown 50 is integral, and limits inhalation port 60.In the embodiment for showing, transition connector 40 limits inhalation port 60, and The first end section (Fig. 1) of sleeve rotor lacks inhalation port.
Referring now to Fig. 4, this illustrates the major diameter electro-motor 100 of present invention offer.In the embodiment for showing, show Show that transition connector 40 is integral with sleeve rotor 20.It should be noted that in this or any other embodiment, it is determined that flowing During the smallest cross-section area of passage, transition connector 40 is not considered.In the embodiment for showing, the paired pump section of motor structure The power transmission shaft 50 of (not shown) provides power, and pump section works to working fluid and makes working fluid (not shown) edge vertically Power transmission shaft 50 to move, as direction arrow 70 is indicated.Working fluid enters flow channel 25 by inhalation port 60. In the embodiment of display, the first end section (Fig. 1) of sleeve rotor 20 limits inhalation port 60, and transition connector 40 lacks Inhalation port.
Referring now to Fig. 5, this illustrates the electric fluid pump of one or more embodiments of the invention.Electrical fluid Pump includes the major diameter electro-motor 100 for being configured to provide pump 200 power.In the embodiment for showing, only one of pump 200 Divide visible.Pump 200 includes pump case 210 and the impeller 257 being attached on power transmission shaft 50, and power transmission shaft 50 passes through transition connector 40 It is connected on the sleeve rotor 20 of major diameter electro-motor 100.In the embodiment for showing, transition connector 40 is to be attached to biography Independent component (i.e. not integral with either power transmission shaft 50 or sleeve rotor 20) on both moving axis 50 and sleeve rotor 20. Transition connector 40 limits inhalation port 60, and sleeve rotor 20 does not limit inhalation port.Electro-motor 100 includes motor shell Body 10, in the embodiment for showing, motor shell 10 is attached in pump case 210 in the fluid inlet end of sleeve rotor, and It is attached on pipeline 90 in the port of export of sleeve rotor.In one or more embodiments, pipeline 90 is configured to by hollow turn The flow channel 25 of son 20 receives the fluid promoted by pump 200, as indicated by flow direction arrow 70.
Referring now to Fig. 6, this illustrates the electric fluid pump of one or more embodiments of the invention.Electrical fluid Pump includes the major diameter electro-motor 100 for being configured to provide pump 200 power.In the embodiment for showing, only the one of motor 100 It is partially visible.Pump 200 includes pump case 210 and the impeller 257 being attached on power transmission shaft 50, and power transmission shaft 50 passes through transition connector 40 are connected on the sleeve rotor 20 of major diameter electro-motor 100.In the embodiment for showing, transition connector 40 is to be attached to The independent component of power transmission shaft 50 and sleeve rotor 20 on both is not (i.e. whole with either 20 one-tenth of power transmission shaft 50 or sleeve rotor Body).Pump 200 also includes fixed bubbler 253 and thrust bearing 252.Thrust bearing 252 is (in sometimes herein called thrust pad Circle) it is positioned between fixed bubbler and rotating type impeller.In the embodiment for showing, show power transmission shaft 50 by journal bearing 251 supportings, show journal bearing 251 with amplification end view in fig. 6, wherein, journal bearing 251 is by support column 215 Hold.Although depicting only single radial support bearing in figure 6, in the major diameter electro-motor, electronic that the present invention is provided Fluid pump and for typically comprising multiple journal bearings in the machine for producing electrical power.
Referring now to Fig. 7, this illustrates the transition connector 40 of one or more embodiments of the invention.Showing Embodiment in, transition connector is single independent component, and it is configured to be attached to power transmission shaft by the first connector 41 (50) on, and it is configured to be attached on sleeve rotor (20) by the second connector 42.Transition connector limits multiple suctions Port 60.In the embodiment for showing, transition connector 40 can be for example, by friction joint, shrink-fit joint or their group Close and be attached in power transmission shaft 50 and sleeve rotor 20 each on.
Referring now to Fig. 8, this illustrates the transition zone 40 of one or more embodiments of the invention, its with it is hollow Rotor 20 it is integral and formed sleeve rotor 20 a part.Transition zone 40 includes the first connector, the first connector construction Into being attached on the power transmission shaft of the device for being configured to be driven by sleeve rotor 20.Although 60 liang of the first connector 41 and inhalation port Person is integral with sleeve rotor 20 and forms a part for sleeve rotor 20, but is calculating the minimum cross-section of flow channel 25 During product 22, transition zone 40 is not considered.
Referring now to Fig. 9, this illustrates the machine for producing electrical power of one or more embodiments of the invention Device.In the embodiment for showing, machine includes electromotor 900, and electromotor 900 includes that generator housing 910 and hollow magnetic turn Son 920, hollow magnetic rotor 920 is configured to the rotation in the stator 30 being contained in generator body body.Generator housing 910 It is characterised by the maximum cross-section area.Hollow magnetic rotor limits flow channel 25, and flow channel 25 extends hollow magnetic rotor Length, and it is characterized in that smallest cross-section area, the smallest cross-section area of flow channel is the maximum transversal of generator housing At least the 25% of area.Hollow magnetic rotor has the first end section 24 for limiting fluid issuing 29, and limits fluid intake 27 second end section 26.Fluid intake, flow channel and fluid issuing are in fluid communication so that entered by fluid intake 27 The fluid for entering flow channel 25 is transmittable by flow channel 25, and leaves hollow magnetic rotor by fluid issuing 29.Can Fluid is sent to from fluid intake by flow channel to say that fluid intake, flow channel and fluid issuing are configured to allow for fluid Outlet.Machine for producing electrical power includes transition zone 40, and transition zone 40 is configured to be attached to hollow magnetic rotor It is configured on the power transmission shaft of the turbine apparatus of driving hollow magnetic rotor.In the embodiment for showing, show that transition zone 40 is limited Determine outlet port 960, outlet port 960 is configured to allow for fluid and transmits from the flow channel and fluid issuing of hollow magnetic rotor Out.Transition zone 40 is connected on the power transmission shaft 50 of turbine 1000 (in sometimes herein called turbine apparatus).In the reality for showing In applying example, turbine 1000 includes turbo blade 957 and turbine shroud 1010.
In one or more embodiments, in run duration, the machine for producing electrical power that figure 9 illustrates such as with Generate electricity down.The fluid for flowing under stress enters hollow magnetic rotor by fluid intake 27, and flows through flow channel 25, as indicated by direction arrow 70.Fluid is sent in transition zone, and exits into generator housing 910 The cavity limited with turbine shroud 1010.The fluid for flowing under stress runs into turbo blade during it transports through turbine 957.Energy transmission from fluid is to turbo blade, so that blade and power transmission shaft 50 rotate.The rotation of power transmission shaft 50 makes again Hollow magnetic rotor 920 is rotated about in stator 30, and so as to produce electrical power.A part for its energy for including has been passed Pass the fluid of turbine and then turbine 1000 is sent out by turbine fluid outlet 1027.
In one or more embodiments, turbine shroud limits one or more fluid intakes 1028.When for producing electricity The machine of power such as pipe or wellhole or other pipelines (part for the fluid for wherein flowing under stress be allowed to along The outer surface flowing of generator housing 910) limited space in when running, these can be useful.For example flow under stress Dynamic fluid can run into the end of fluid intake 27 for producing the machine of electrical power being arranged in pipeline so that gap is present in Between the outer surface of generator housing and the inwall of pipeline.The Part I of the fluid for flowing under stress is sent to flow channel In 25, and the Part II of fluid is transmitted along the outer surface of generator housing.Then Part II runs into restriction fluid and enters The outer surface of the turbine shroud of mouth 1028.Some or all in the Part II of fluid enter turbine and contact turbo blade, And a part for the energy being included in the Part II of fluid passes to turbine.In one or more embodiments, turbine Housing is configured to the fluid passage being partially or completely blocked between the outer surface of turbine shroud and the inwall of pipeline.
Those skilled in the art will appreciate that one or more of the machine provided by the present invention for producing electrical power Close relation between one or more embodiments for the electric fluid pump that embodiment and the present invention are provided.Thus, simply make Fluid stream and sense of current are reversed can be converted into power consumption formula electric fluid pump producing the machine of electrical power.In underground heat life Produce well background under, for example, the present invention provide and be arranged on the electric fluid pump in geothermal production can be by hot water from underground heat Field is pumped into the heat energy at ground and extracts facility.
Referring now to Figure 10, this illustrates the electric fluid pump 300 of one or more embodiments of the invention.Pump bag The sleeve rotor electro-motor (not shown) of present invention offer, and pumping sections 200 are included, pumping sections 200 include being arranged on First group of impeller 257 being configured on the first power transmission shaft 50 of the rotation of direction 51, and installed in being configured to be revolved along direction 53 The second group of impeller 258 on second driving shaft 52 for turning, first power transmission shaft and second driving shaft are configured to by sleeve rotor Drive, first power transmission shaft and second driving shaft are configured to be rotated in opposite direction by epicyclic gearbox 54.
Referring now to Figure 11, this is illustrated in the sleeve rotor electro-motor of one or more embodiments of the invention Sealing member 80.The figure shows a part for the hollow magnetic rotor 1120 with armature spindle 1105, and armature spindle 1105 limits stream Dynamic passage 25.Permanent magnet 1110 is attached on the outer surface of armature spindle 1105 by magnet retaining ring 1115.In the enforcement for showing In example, motor includes the gap 14 between the outer surface and stator 30 that contact stator 30 and filling sleeve rotor magnet rotor 1120 Pressurization dielectric fluid 21.Sealing member 80 prevents working fluid (not shown) to be drawn in the interior part of motor 100.Sealing member 80 Including rotating part 16, rotating part 16 is fixed on the outer surface of sleeve rotor magnet rotor 1120, and and sleeve rotor Magnet rotor 1120 rotates together.Sealing member 80 also includes by fixing seal part 17, seal bellows 18 and is attached to motor Non-active surface on (show embodiment in, be attached on motor shell) seal installation portion 19 constitute it is fixed Part.Sealing member 80 limits sealing leak path 15, and the pressurization dielectric fluid 21 of a small amount of can flow through sealing leak path 15, so as to In preventing the interior section of working fluid suction motor.
Referring now to Figure 12, the geothermal well for illustrating one or more embodiments of the invention extracts system with heat energy System 1200.Show embodiment in, the present invention provide and including sleeve rotor electro-motor 100 and the electricity of pump section 200 Dynamic fluid pump 300 is arranged in geothermal production 1220.From geothermal field 1205 to the hot-water supply 1230 of producing well 1220.At one In embodiment, hot water 1230 is in 300 DEG C of temperature and the pressure of 300 bars.Hot water from geothermal field 1205 is given birth to into underground heat Well 1220 is produced, and the electric fluid pump 300 of power is provided by cable 1225 and shift ground onto.On ground, in energy regenerating list In unit 1210 from hot water extracting energy 1240, energy recovery unit 1210 is connected on producing well 1220 at well head 1215. As one of ordinary skill will appreciate, various methods can be adopted, including produces steam and drive electric turbine.One In individual embodiment, energy recovery unit includes organic rankine cycle.By the cooling water for removing energy and producing from hot water 1230 1235 return to geothermal field 1205 by injection well 1250, wherein, cooling water 1235 absorbs heat from field and produces hot water 1230.
As mentioned, in one embodiment, the present invention provides a kind of electro-motor, and it includes:Motor shell;With And sleeve rotor, sleeve rotor is configured to be rotated in the stator being contained in motor shell, and by stator driving;Wherein, Motor shell is characterised by the maximum cross-section area of motor shell, and wherein, sleeve rotor limits flow channel, and flowing is logical Road is characterised by the smallest cross-section area of flow channel, wherein, the smallest cross-section area of flow channel be motor shell most At least the 25% of big cross-sectional area, and wherein, sleeve rotor has the first end section for limiting fluid intake, and limits stream The second end section of body outlet;Fluid intake, flow channel and fluid issuing are configured to allow for fluid by flow channel from stream Body entrance is sent to fluid issuing.
Such motor can be used for various applications.For example, the motor that the present invention is provided can be used for such situation In, i.e. wherein, in run duration, motor is arranged in the confined space, such as pipe, cabin or wellhole.In one embodiment In, compared with traditional in-line arrangement (in-line) pump, the present invention is provided to fluid can be made with the straight of higher speed movement Motor in column pump.Believe, the present invention provide motor and including these motors pumping system will can be used for it is various Application in, the urgent water removal system of in-line arrangement pump, close-coupled high flow rate boat-carrying in the airborne fire-fighting system of such as high flow rate, In-line arrangement high flow capacity fluid delivery pump, the in-line arrangement high flow capacity fluid in petroleum refining and dispensing in chemical industry manufacture and dispensing Delivery pump, and the in-line arrangement high flow capacity fluid delivery pump that can be maintained in the gnotobasiss needed in medical treatment and food applications.
As mentioned, in one embodiment, the present invention provides a kind of electric fluid pump, and it is in wellhole Operation and optimize and including the present invention provide at least one sleeve rotor motor electric submersible pump (ESP).In the present invention One or more embodiments in, ESP includes one or more electro-motors for constructing for one or more pumping sections. In one embodiment, electric submersible pump (ESP) is for the fortune in the geothermal wellbores with about 10.625 inches of aperture Go and optimize.In one such embodiment, ESP is configured to using the power of about 5.0MW, and this is under the pressure of 300 bars Amount required for the working fluid (water, with 2% or less gas share) of 300 DEG C of promotion 80kg/ seconds (kg/s).At this In kind of embodiment, ESP can run to obtain benefit under the pump/motor speed of about 3150RPM, so as to balance system efficiency and Pump stage boosts and motor heat problem.In one or more embodiments, the ESP that the present invention is provided includes thering is about 19 meters total About 126 impeller/bubbler levels of length, and the sleeve rotor electro-motor section with about 16 meters of length, this So that the joint total length of ESP motors and pumping sections is of about 35 meters.The total length of the ESP that the present invention is provided typically compares horse Up to slightly longer with the summation of the length of pumping sections, because existing special along the extra structure of ESP pump-motors axis arrangement Levy, for example, protect section (discussing herein).The total length of the ESP that the present invention is provided can widely change, but in underground heat life In producing well application, the length of this ESP will typically fall in the scope between 30 and 50 meters.What inventor performed makes The experimental design analysis of fluid operator dynamic characteristic of using tricks (CFD) are disclosed, by one or more embodiments of the invention ESP, can realize up to 78% efficiency of pump under the flow rate of 80kg/ seconds.On the one hand, the present invention is provided includes induction motor ESP.In an alternative embodiment, the present invention provides the ESP for including permanent magnet motor.In run duration, by ESP impellers/bubbler The hole (flow channel is otherwise referred to as herein) that the water that level is promoted mainly is conveyed into and passes through sleeve rotor.At one or many In individual embodiment, the ESP that the present invention is provided includes modular motor, and modular motor has been directed towards power density and carries out excellent Change, and be divided into 8-10 section, motor total length is of about 16 meters.The high temperature test of various motor isolated materials is performed Assess with the High Temperature High Pressure of candidate's dielectric coolant fluid, and have determined that appropriate candidate's motor isolated material and dielectric are cold But agent fluid.These include such as U.S. Patent application No.12/968437 and 13/093306, and (they are whole with its by reference Body is incorporated herein) disclosed in motor isolated material, and the dielectric fluid being known in the art, such as perfluor gather Ether.Be applied in combination circulation dielectric oil heat management and using inorganic solid-state motor isolated material in the case of, < can be obtained 330 DEG C of peak value motor temperature, and this is acceptable.In one or more embodiments, the ESP that the present invention is provided includes High pressure-temperature dielectric fluid stream loop.As one of ordinary skill will appreciate, use in the motor portion of ESP Pressurization dielectric fluid needs to make dielectric fluid isolate with process fluid using one or more sealing members.
This written description discloses the present invention, including optimal mode using example, and also makes any technology people in this area Member can put into practice the present invention, including manufacture and using any device or system, and the method for performing any combination.The present invention's Patentable scope is defined by the claims, and may include other examples that those skilled in the art expect.If this Other examples of sample have the structural element of literal language not different from claim, or if such other examples include With the equivalent structure element of the literal language without substantial differences of claim, then they be intended in claim scopes it It is interior.

Claims (10)

1. a kind of electro-motor, including:
(a) motor shell;And
B () sleeve rotor, it is configured to be rotated in the stator being contained in the motor shell, and is driven by the stator It is dynamic;Wherein, the motor shell is characterised by the maximum cross-section area of the motor shell, and wherein, described hollow turn Son limits flow channel, and the flow channel is characterised by the smallest cross-section area of the flow channel, wherein, the flowing The smallest cross-section area of passage is the 25% to 75% of the maximum cross-section area of the motor shell, and wherein, it is described hollow Rotor has the first end section for limiting fluid intake, and the second end section for limiting fluid issuing;The fluid intake, institute State flow channel and the fluid issuing is configured to allow for fluid and is sent to institute from the fluid intake by the flow channel State fluid issuing.
2. electro-motor according to claim 1, it is characterised in that further include:
Transition zone, it is configured to that the sleeve rotor is attached to the power transmission shaft of the device for treating that power is provided by the motor On;And by transition connector, the first end section, or both the transition connector and the first end section limit One or more inhalation ports;The inhalation port is in the flow channel of the sleeve rotor and is in fluid communication.
3. electro-motor according to claim 2, it is characterised in that the transition zone is arranged to and the sleeve rotor Or the integral or separate connector of power transmission shaft of described device.
4. electro-motor according to claim 2, it is characterised in that the inhalation port is characterised by one or more Cross-sectional area, and wherein, the summation of the cross-sectional area of the inhalation port is substantially equal or larger than the flow channel most Little cross-sectional area.
5. electro-motor according to claim 4, it is characterised in that the transition connector limits one or more suctions Port.
6. electro-motor according to claim 1, it is characterised in that further include the dielectric fluid that pressurizes.
7. electro-motor according to claim 1, it is characterised in that the gap of dielectric fluid filling makes the sleeve rotor Outer surface and the stator separate.
8. a kind of electric fluid pump, including:
A () electro-motor, it includes:
(i) motor shell;And
(ii) sleeve rotor, it is configured to be rotated in the stator being contained in the motor shell, and is driven by the stator It is dynamic;Wherein, the motor shell is characterised by the maximum cross-section area of the motor shell, and wherein, described hollow turn Son limits flow channel, and the flow channel is characterised by the smallest cross-section area of the flow channel, wherein, the flowing The smallest cross-section area of passage is the 25% to 75% of the maximum cross-section area of the motor shell, and wherein, it is described hollow Rotor has the first end section for limiting fluid intake, and the second end section for limiting fluid issuing;The fluid intake, institute State flow channel and the fluid issuing is configured to allow for fluid and is sent to institute from the fluid intake by the flow channel State fluid issuing;
B () transition zone, it is configured to be attached to the sleeve rotor and treats by the pumping installations of motor offer power On power transmission shaft;
C () is by transition connector, the first end section, or both the transition connector and the first end section limit One or more inhalation ports;The inhalation port is in the flow channel of the sleeve rotor and is in fluid communication;And
D () pumping installations, it includes fluid intake and is fixed to provided by the electro-motor on the power transmission shaft of power Or multiple impellers.
9. electric fluid pump according to claim 8, it is characterised in that include first group be arranged on the first power transmission shaft Impeller, and second group of impeller on second driving shaft, first power transmission shaft and second driving shaft are configured to by institute Sleeve rotor driving is stated, first power transmission shaft and second driving shaft are configured to rotate in opposite direction.
10. a kind of machine for producing electrical power, including:
A () electromotor, it includes:
(i) generator housing;And
(ii) hollow magnetic rotor, it is configured to be rotated in the stator being contained in the generator body body;Wherein, described Electric machine casing is characterised by the maximum cross-section area of the generator housing, and wherein, the hollow magnetic rotor is limited Flow channel, the flow channel is characterised by the smallest cross-section area of the flow channel, wherein, the flow channel Smallest cross-section area is the 25% to 75% of the maximum cross-section area of the generator housing, and wherein, the hollow magnetic Rotor has the first end section for limiting fluid intake, and the second end section for limiting fluid issuing;The fluid intake, institute State flow channel and the fluid issuing is configured to allow for fluid and is sent to institute from the fluid intake by the flow channel State fluid issuing;
B () transition zone, it is configured to be attached to the hollow magnetic rotor and is configured to drive the hollow magnetic rotor On the power transmission shaft of turbine apparatus;And
C () is by transition connector, the first end section, or both the transition connector and the first end section limit One or more outlet ports;The outlet port is in the flow channel of the hollow magnetic rotor and is in fluid communication;
Wherein, the turbine apparatus include one or more impellers being fixed on the power transmission shaft.
CN201310035149.9A 2012-01-30 2013-01-30 Hollow rotor motor and systems comprising the same Expired - Fee Related CN103227521B (en)

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