CN103226062A - Passive loading method of load motor during motor performance test - Google Patents
Passive loading method of load motor during motor performance test Download PDFInfo
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- CN103226062A CN103226062A CN2012100213032A CN201210021303A CN103226062A CN 103226062 A CN103226062 A CN 103226062A CN 2012100213032 A CN2012100213032 A CN 2012100213032A CN 201210021303 A CN201210021303 A CN 201210021303A CN 103226062 A CN103226062 A CN 103226062A
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Abstract
The invention disclose a passive loading method of a load motor during motor performance test, which comprises the following steps: the load motor executes rotating speed closed cycle control, external characteristic limited-amplitude control and force moment closed cycle control; the set value (n_ref) of the rotating speed and the feedback value (n_fbk) of the rotating speed of the load motor in the rotating speed closed cycle control are input into a rotating speed proportional-integral controller, the output of the controller is modified through external characteristic limited-amplitude control, and the output of the external characteristic limited-amplitude control serves as an expected value of force moment closed cycle control; and finally, the force moment closed cycle control can be indirectly realized through closed cycle control by a current signal. With adoption of the method, the load motor can analog drag characteristics of various loads and output expected resistance force moment so as to realize capability of loading a to-be-tested motor. The method can flexibly customize drag characteristics of the load motor, expands performances of the load motor, satisfies diversified test requirements of the to-be-tested motor, and reduces the test cost.
Description
Technical field
The present invention relates to the passive loading method of load motor in a kind of motor performance test.
Background technology
Dragging performance test when experiment at motor need carry out having under the condition of load, generally serves as load motor by dynamometer machine, realizes passive loading.For the motor that mates different capabilities carries out performance test, often select the dynamometer machine of larger capacity, but dynamometer machine cost costliness, the motor performance testing cost is higher.When reality is tested, demarcate the parameters such as Torque Control precision, velocity control accuracy, dynamic responding speed and external characteristic curve of dynamometer machine in advance, can carry out the traditional performance test to motor, but because the dynamometer machine platform feature is fixed, inconvenient expanded function, as the loading of transient process such as electric motor starting, acceleration, Brake stop, can't simulate dissimilar drag characteristics, make load motor not satisfy diversified system applies requirement.When carrying out new-energy automobile power assembly platform experiment, load motor can't simulated roadway and drag characteristic such as driving windage, lacks the car load load to cooperate, and there is limitation in working condition experimentings such as car load power performance, comfortableness and power assembly fault handling.
Summary of the invention:
Technical matters to be solved by this invention provides the passive loading method of load motor in a kind of motor performance test, select and the suitable substantially load motor of tested capacity motor, simulate the drag characteristic of dissimilar actual loadings, make the resistance torque of load motor output expectation, realize function being loaded by measured motor.
For solving the problems of the technologies described above, dragged load motor by measured motor among the present invention and constitute rotation system, load motor is carried out speed closed loop control, the control of external characteristics amplitude limit, moment closed-loop control process, the output of speed closed loop control need be revised through the control of external characteristics amplitude limit, correction result is as the expectation value of moment closed-loop control, load motor is exported this expectation moment to being loaded by measured motor, simulates the drag characteristic of different types of actual loading.
Further, in the control of load motor speed closed loop, the motor speed setting value
With the speed feedback value
The input speed proportional-integral controller carries out ratio-integration control to the two difference.When
With
When equating, adjusting reaches balance, and the output of proportional-integral controller remains unchanged; When
With
When unequal, regulate out of trim, the output dynamic change of proportional-integral controller is to reach new balance.
Further, in the control of external characteristics amplitude limit, the output valve of rotating speed proportional-integral controller is revised, the output valve of external characteristics amplitude limit control is the expectation value of moment closed-loop control, and expectation value must be less than or equal to the peak torque restriction of load motor itself; When load motor was simulated different types of actual loading, the expectation value of load motor output torque must be less than or equal to the drag characteristic restriction of institute's fictitious load.When external characteristics amplitude limit control and the peak torque of load motor own limit when identical, can realize the function of traditional dynamometer machine; When the drag characteristic of external characteristics amplitude limit control and actual loading is identical, and speed closed loop is controlled
Be set to 0
Rpm, when
Greater than 0
RpmThe time, speed proportional-integration is regulated out of trim, and the regulator output valve surpasses the external characteristics amplitude limit of load motor, and the control of external characteristics amplitude limit is revised the regulator output valve, by the drag characteristic output expectation moment of actual loading.
Further, in the closed-loop control of load motor moment, be load motor with the permanent-magnet magnetic resistance synchronous motor, the expectation value of load motor output torque
Expectation value with the Electric Machine Control electric current
,
Satisfy formula (1) restriction relation.By Control current expectation value to load motor
,
With the Control current value of feedback
,
Carry out ratio-integration closed-loop control, when the current feedback value is equal with expectation value, load motor output expectation moment, thus to being loaded, realize the closed-loop control of moment indirectly by the closed-loop control of electric current by measured motor;
(1)
In the formula:
Be the expectation value of load motor output torque,
Be the load motor number of poles,
,
Be respectively direct-axis current component and friendship shaft current component in the Electric Machine Control,
,
Be respectively the d-axis inductance of load motor and hand over the axle inductance,
Be the load motor magnetic linkage;
Further, in the closed-loop control of load motor moment, the expectation value of load motor Control current
,
Satisfy formula (2), (3), (4) restriction relation, the expectation value of given load motor output torque
, convolution (1) can obtain optimum
,
The expectation value of Control current.
In the formula:
,
Be respectively direct-axis current component and friendship shaft current component in the Electric Machine Control,
,
Be respectively the d-axis inductance of load motor and hand over the axle inductance,
Be the load motor magnetic linkage;
Resistance value for the load motor stator winding;
The expression differentiating operator
Synchronous angular velocity for the load motor rotating magnetic field;
Maximal value for the load motor synthesized voltage vector;
Maximal value for load motor resultant current vector;
Direct-axis voltage vector for stator in the load motor control;
Quadrature-axis voltage vector for stator in the load motor control;
Further, in the closed-loop control of load motor moment, gather the three-phase current of load motor
,
,
,, obtain the value of feedback of load motor Control current by coordinate transform formula (5), (6)
,
In the formula:
,
,
Three-phase current for load motor;
Be rotating coordinate system
Axle and rest frame
The angle of axle;
,
For the load motor three-phase current by coordinate transform after at the current component of two-phase rest frame;
,
For load motor after the current component of two-phase rest frame is by coordinate transform, at the current component of two-phase rotating coordinate system.
Because the passive loading method of load motor has adopted technique scheme in the motor performance test of the present invention, be that load motor is carried out speed closed loop control, the control of external characteristics amplitude limit, moment closed-loop control process, the output of speed closed loop control need be revised through the control of external characteristics amplitude limit, correction result is as the expectation value of moment closed-loop control, load motor is exported this expectation moment to being loaded by measured motor, simulates the drag characteristic of different types of actual loading.This method can be selected the load motor suitable substantially with tested capacity motor, and simulation is realized the function to being loaded by measured motor by the drag characteristic of the dissimilar loads of measured motor.The drag characteristic of the flexibly customized load motor of this method has been expanded the function of load motor, satisfies by the diversified test request of measured motor, has reduced the cost of tested electromechanical testing.
Description of drawings
The present invention is described in further detail below in conjunction with drawings and embodiments:
Fig. 1 is the theory diagram of the passive loading method of load motor in the motor performance test of the present invention;
Fig. 2 is by the equalising torque synoptic diagram of measured motor and load motor;
Fig. 3 is the drag characteristic curve of certain load;
Fig. 4 is a load motor moment loop control theory block diagram.
Embodiment
As shown in Figure 1, the passive loading method of load motor in the motor performance test of the present invention is dragged load motor by measured motor and constitutes rotation system, and load motor is carried out speed closed loop control 1, external characteristics amplitude limit control 2, moment closed-loop control 3; The output of speed closed loop control 1 need be revised through external characteristics amplitude limit control 2, revised input torque as a result closed-loop control 3, expectation value as the load motor output torque, load motor is exported this expectation moment to being loaded by measured motor, simulates the drag characteristic of different types of actual loading.
(1) speed closed loop control
As shown in Figure 1, in the load motor speed closed loop control 1, the motor speed setting value
With the speed feedback value
The input speed proportional-integral controller carries out ratio-integration control to the two difference.When
With
When equating, adjusting reaches balance, and the output of proportional-integral controller remains unchanged; When
With
When unequal, regulate out of trim, the output dynamic change of proportional-integral controller is to reach new balance.
(2) external characteristics amplitude limit control
In the control of external characteristics amplitude limit, the output valve of rotating speed proportional-integral controller is revised, the output valve of external characteristics amplitude limit control is the expectation value of moment closed-loop control.Expectation value must be less than or equal to the peak torque restriction of load motor itself; When load motor was simulated different types of actual loading, the expectation value of load motor output torque must be less than or equal to the drag characteristic restriction of institute's fictitious load.
When external characteristics amplitude limit control and the peak torque of load motor own limit when identical, can realize the function of traditional dynamometer machine; When the drag characteristic of external characteristics amplitude limit control and actual loading is identical, and speed closed loop is controlled
Be set to 0
Rpm, when
Greater than 0
RpmThe time, speed proportional-integration is regulated out of trim, and the regulator output valve surpasses the external characteristics amplitude limit of load motor, and the control of external characteristics amplitude limit is revised the regulator output valve, by the drag characteristic output expectation moment of actual loading.
When realizing the dynamometer machine function, as shown in Figure 2, the peak torque restrictive curve of load motor self
, by the peak torque restrictive curve of measured motor self
, at certain rotating speed point
, exported by measured motor
,
During moment, load motor can adjust trimming moment automatically, keeps rotating speed
Stable.According to both external characteristic curves, load motor and tested capacity motor are suitable substantially.
During load motor simulation actual loading, be the actual resistance family curve of certain load as shown in Figure 3
, the output torque of load motor is with being changed by the output torque of measured motor.The speed closed loop regulating and controlling out of trim of load motor according to external characteristics amplitude limit control output resistance moment, thereby realizes simulating the function of actual loading at this moment.
(3) moment closed-loop control
In the closed-loop control of load motor moment, be load motor with the permanent-magnet magnetic resistance synchronous motor, the expectation value of load motor output torque
Expectation value with the Electric Machine Control electric current
,
Satisfy formula (1) restriction relation.By Control current expectation value to load motor
,
With the Control current value of feedback
,
Carry out ratio-integration closed-loop control, when the current feedback value is equal with expectation value, load motor output expectation moment, thus to being loaded, realize the closed-loop control of moment indirectly by the closed-loop control of electric current by measured motor.
In the formula:
Be the expectation value of load motor output torque,
Be the load motor number of poles,
,
Be respectively direct-axis current component and friendship shaft current component in the Electric Machine Control,
,
Be respectively the d-axis inductance of load motor and hand over the axle inductance,
Be the load motor magnetic linkage;
Further, in the closed-loop control of load motor moment, the expectation value of load motor Control current
,
Satisfy formula (2), (3), (4) restriction relation, the expectation value of given load motor output torque
, convolution (1) can obtain optimum
,
The expectation value of Control current.
(3)
In the formula:
,
Be respectively direct-axis current component and friendship shaft current component in the Electric Machine Control,
,
Be respectively the d-axis inductance of load motor and hand over the axle inductance,
Be the load motor magnetic linkage;
Resistance value for the load motor stator winding;
The expression differentiating operator
Synchronous angular velocity for the load motor rotating magnetic field;
Maximal value for the load motor synthesized voltage vector;
Maximal value for load motor resultant current vector;
Direct-axis voltage vector for stator in the load motor control;
Quadrature-axis voltage vector for stator in the load motor control;
Further, in the closed-loop control of load motor moment, gather the three-phase current of load motor
,
,
,, obtain the value of feedback of load motor Control current by coordinate transform formula (5), (6)
,
In the formula:
,
,
Three-phase current for load motor;
Be rotating coordinate system
Axle and rest frame
The angle of axle;
,
For the load motor three-phase current by coordinate transform after at the current component of two-phase rest frame;
,
For load motor after the current component of two-phase rest frame is by coordinate transform, at the current component of two-phase rotating coordinate system.
As shown in Figure 4, the closed-loop control of load motor moment mainly estimate by moment and
,
Current ratio-integral controller is formed, and realizes the closed-loop control of moment indirectly by the closed-loop control of electric current, and load motor output expectation moment realizes being loaded by measured motor.Certain magnetic field angular velocity of rotation
Under the condition, the expectation value of load motor output torque
, moment is estimated to obtain the expectation value of load motor Control current according to formula (1), (2), (3), (4) constraint condition
,
Gather the three-phase current of load motor
,
,
, coordinate transform is carried out in through type (5), (6), obtains the value of feedback of load motor Control current
,
Clark conversion corresponding (5) wherein, Park conversion corresponding (6).
Claims (7)
1. the passive loading method of load motor during a motor performance is tested is characterized in that: dragged load motor by measured motor and constitute rotation system, load motor is carried out speed closed loop control, the control of external characteristics amplitude limit and moment closed-loop control process; The output of speed closed loop control need be revised through the control of external characteristics amplitude limit, and correction result is as the expectation value of moment closed-loop control, and load motor is exported this expectation moment to being loaded by measured motor, simulates the drag characteristic of different types of actual loading.
2. the passive loading method of load motor in the motor performance test according to claim 1 is characterized in that: in the control of load motor speed closed loop, and the motor speed setting value
With the speed feedback value
The input speed proportional-integral controller carries out ratio-integration control to the two difference; When
With
When equating, adjusting reaches balance, and the output of proportional-integral controller remains unchanged; When
With
When unequal, regulate out of trim, the output dynamic change of proportional-integral controller is to reach new balance.
3. the passive loading method of load motor in the motor performance test according to claim 1, it is characterized in that: the control of external characteristics amplitude limit is used for the output valve of rotating speed proportional-integral controller is revised, the output valve of external characteristics amplitude limit control is the expectation value of moment closed-loop control, and expectation value must be less than or equal to the peak torque restriction of load motor itself; When load motor was simulated different types of actual loading, the expectation value of load motor output torque must be less than or equal to the drag characteristic restriction of institute's fictitious load.
4. the passive loading method of load motor in the motor performance according to claim 3 test is characterized in that: when the control of external characteristics amplitude limit and the peak torque of load motor own limit when identical, can realize the function of traditional dynamometer machine; When the drag characteristic of external characteristics amplitude limit control and actual loading is identical, and speed closed loop is controlled
Be set to 0
Rpm, when
Greater than 0
RpmThe time, speed proportional-integration is regulated out of trim, and the regulator output valve surpasses the external characteristics amplitude limit of load motor, and the control of external characteristics amplitude limit is revised the regulator output valve, by the drag characteristic output expectation moment of actual loading.
5. the passive loading method of load motor in the motor performance test according to claim 1 is characterized in that: in the closed-loop control of load motor moment, be load motor with the permanent-magnet magnetic resistance synchronous motor, and the expectation value of load motor output torque
Expectation value with the Electric Machine Control electric current
,
Satisfy formula (1) restriction relation; By Control current expectation value to load motor
,
With the Control current value of feedback
,
Carry out ratio-integration closed-loop control, when the current feedback value is equal with expectation value, load motor output expectation moment, thus to being loaded, realized the closed-loop control of moment indirectly by measured motor;
In the formula:
Be the expectation value of load motor output torque,
Be the load motor number of poles,
,
Be respectively direct-axis current component and friendship shaft current component in the Electric Machine Control,
,
Be respectively the d-axis inductance of load motor and hand over the axle inductance,
Be the load motor magnetic linkage.
6. the passive loading method of load motor is characterized in that: the expectation value of load motor Control current in the motor performance test according to claim 5
,
There are formula (2), (3), (4) restriction relation each other, the expectation value of given load motor output torque
, convolution (1) obtains optimum
,
The expectation value of Control current;
(2)
In the formula:
,
Be respectively direct-axis current component and friendship shaft current component in the Electric Machine Control,
,
Be respectively the d-axis inductance of load motor and hand over the axle inductance,
Be the load motor magnetic linkage,
Resistance value for the load motor stator winding;
The expression differentiating operator
,
Be the synchronous angular velocity of load motor rotating magnetic field,
Be the maximal value of load motor synthesized voltage vector,
Be the maximal value of load motor resultant current vector,
Be the direct-axis voltage vector of stator in the load motor control,
Quadrature-axis voltage vector for stator in the load motor control.
7. the passive loading method of load motor is characterized in that: the three-phase current of gathering load motor in the motor performance test according to claim 5
,
,
,, obtain the value of feedback of load motor Control current by coordinate transform formula (5), (6)
,
In the formula:
,
,
Be the three-phase current of load motor,
Be rotating coordinate system
Axle and rest frame
The angle of axle,
,
For the load motor three-phase current by coordinate transform after at the current component of two-phase rest frame,
,
For load motor after the current component of two-phase rest frame is by coordinate transform, at the current component of two-phase rotating coordinate system.
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Cited By (6)
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CN104793137A (en) * | 2015-03-10 | 2015-07-22 | 南京工程学院 | Abnormal load type distinguishing method based on motor motion feature values |
CN106291352A (en) * | 2015-05-26 | 2017-01-04 | 江森自控空调冷冻设备(无锡)有限公司 | Electrical fault detection method and device and electrical fault protect system |
CN107543640A (en) * | 2016-06-27 | 2018-01-05 | 深圳市智创电机有限公司 | Motor torque measuring method and device |
CN108680855A (en) * | 2018-05-15 | 2018-10-19 | 哈尔滨理工大学 | Permanent magnet synchronous motor fault simulation system and method for diagnosing faults |
CN110031757B (en) * | 2019-03-22 | 2020-08-07 | 中国地质大学(武汉) | Method for rapidly detecting locked rotor of motor closed-loop system |
CN114102671A (en) * | 2022-01-25 | 2022-03-01 | 季华实验室 | Robot simulation load testing method, electronic equipment, device and system |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108680855A (en) * | 2018-05-15 | 2018-10-19 | 哈尔滨理工大学 | Permanent magnet synchronous motor fault simulation system and method for diagnosing faults |
CN110031757B (en) * | 2019-03-22 | 2020-08-07 | 中国地质大学(武汉) | Method for rapidly detecting locked rotor of motor closed-loop system |
CN114102671A (en) * | 2022-01-25 | 2022-03-01 | 季华实验室 | Robot simulation load testing method, electronic equipment, device and system |
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