CN103223988A - Cable integrated device for electric bicycle - Google Patents
Cable integrated device for electric bicycle Download PDFInfo
- Publication number
- CN103223988A CN103223988A CN2013101561780A CN201310156178A CN103223988A CN 103223988 A CN103223988 A CN 103223988A CN 2013101561780 A CN2013101561780 A CN 2013101561780A CN 201310156178 A CN201310156178 A CN 201310156178A CN 103223988 A CN103223988 A CN 103223988A
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- cable
- dividing plate
- pcb board
- cabin
- wire
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Abstract
A cable integrated device for an electric bicycle comprises a partition board, as well as a bottom housing and a housing plate which are respectively connected with the two surfaces of the partition board, wherein a PCB insertion chamber, which is used for arranging a PCB and forms a secondary water-proof structure, is formed in the bottom housing; the PCB is fixed on the partition board; the partition board and the housing plate together form a primary water-proof sheath cable chamber; more than two upper part wire-in holes, communicated with the sheath cable chamber, are formed in the upper end of the connection part of the partition board and the housing plate, and lower-part wire-out holes, which are communicated with the PCB insertion chamber and allow cables connected with a controller to penetrate, are formed in the lower part of the partition board; and two wire slots, used for accommodating brake cable steel wires or mechanical shift speed regulation wires, are respectively formed in the connecting wires of two side edges where the partition board is connected with the housing plate in an inwardly concave manner .The cable integrated device can realize standard insertion; the cable connecting is high in reliability and good in consistency; and the matching is convenient, the exchangeability is strong and the standard is unified.
Description
Technical field
The present invention relates to the line concentrator of a kind of Electrical Bicycle with cable.Particularly relate to a kind of being used for the Electrical Bicycle that Electrical Bicycle integrates with cable cable integrating device.
Background technology
In recent years, Electrical Bicycle is being played the part of more and more important role in daily life, battery, motor, controller, sensor, telltale etc. all are the parts of forming in the Electrical Bicycle electric system, and are the connection that realizes electrical equipment by cable, wire harness, lead between each parts.Along with increasing of Electrical Bicycle electronic unit, electric component bonded assembly reliability, degree of protection, integrated level all there are requirements at the higher level, so the importance degree of car load cable in the Electrical Bicycle electric system is more and more higher.
At present to use maximum modes be that each parts cable unification is connected in the controller part cabin to industry, realizes the connection of signal and integrated by controller.The handlebar place has many group cables to be incorporated in the component compartment by vehicle frame thus, causes the multi-thread cable of cable at the handlebar place disorderly, needs the threading dismounting very inconvenient when safeguarding replacing.
The industry mid-to high-end product is by making dedicated connector, and cable is carried out quadric injection mould realize that cable is integrated and patch water repellant purpose, in use because connector interchangeability lack of standardization is poor, quadric injection mould, so it is loaded down with trivial details to have technology, whole problem such as cable cost height because plug terminal and lead can only adopt manual welding, also causes conformability difference processing technology complexity again.
Summary of the invention
Technical matters to be solved by this invention is, providing a kind of can either the realization standard patch, cable is connected had characteristics such as reliability height, high conformity, realized the integrated Electrical Bicycle of multiple function cable integrating devices such as the suspension of brake outage, parasite, integrating device is fixing again.
The technical solution adopted in the present invention is: a kind of Electrical Bicycle cable integrating device, include dividing plate and be fixedly connected on the drain pan and the coverboard on dividing plate two sides respectively, be formed with in the described drain pan to be used to be provided with pcb board and to constitute the water repellant pcb board of secondary and patch the cabin, described pcb board is fixed on the dividing plate, described dividing plate and described coverboard are formed with jointly and constitute the water repellant jacket cables of one-level cabin, the upper end that dividing plate is connected with coverboard is formed with the top entrance hole more than 2 that is connected with described jacket cables cabin, the lower end is formed with the bottom wire hole that is used to run through the cable that links to each other with controller that is connected with described jacket cables cabin, the bottom of described dividing plate is formed with respectively and the jacket cables cabin, bottom wire hole and pcb board patch the cable-through hole that the cabin is connected, and inwardly recessedly on the connection lead of two sides that described dividing plate is connected with coverboard respectively are formed with a wire casing that is used to be provided with brake cable steel wire or mechanical shift speed governing line.
Described pcb board is provided with connector, entrance hole place, top introduces 2 above cables runs through cable-through hole downwards through the jacket cables cabin, in pcb board patches the cabin with pcb board on connector to inserting, integrated back constitutes a jacket cables and penetrates line aperture bottom wire hole and draw on pcb board.
Described top entrance hole is provided with 3.
When all being used to the brake cable steel wire is set in two wire casings that are respectively formed at dividing plate and coverboard dual-side, respectively be formed with the magnet steel slideway of a groove type that communicates with described wire casing on the dual-side of described dividing plate, be provided with opposite first magnet steel and second magnet steel of inhaling mutually with the brake cable steel wire of polarity in the described magnet steel slideway, described pcb board be positioned at dividing plate this simultaneously on corresponding described magnet steel slideway be provided with the hall sensing element that links to each other with controller by cable.
Described brake cable steel wire is to be positioned on the described wire casing by brake cable steel wire sheath, and Electrical Bicycle is the front end that is fixed on battery-driven car by the brake cable steel wire sheath suspension type that inside is provided with the brake cable steel wire with the cable integrating device.
Contact surface place between described dividing plate, drain pan and the coverboard is provided with hermetically-sealed construction.
Be fixedly connected with parasite by connection structure on the one side of described coverboard away from dividing plate.
Electrical Bicycle of the present invention cable integrating device, the realization standard patches, and makes cable bonded assembly reliability height, high conformity, supporting convenience, and interchangeability is strong, and standard is unified.Adopt double layer water-proof structure, satisfy IP45 automotive grade standard.The employing brake cable hangs, and responds to brake signal automatically, possesses the brake power down function.The design of parasite integrated morphology makes hub architecture and car load design integrated fusion, does not influence the design of car load integraty.The concrete characteristics of the present invention are as follows:
1, standard patches: realize that by using index zone auto-lock function pcb board level connector unification reliably patches, and realize integrated functionality by pcb board;
2, waterproof construction: adopt double layer water-proof structure, satisfy IP45 automotive grade standard.The jacket cables compressing structure overlaps rubber ring and compresses the protection of realization chopped-off head by jacket cables.By to patching separately cabin body of part, and make the patch cord up realization of reversing patch part and can not intake;
3, fixed form: adopt brake cable to hang, and respond to brake signal automatically, possess the brake power down function.The ingenious employing brake of concentrator brake cable hang is fixed, and reliably responds to the brake signal function, makes mechanical transmission component and electronic induction parts realize the subdivision design, solves mechanical drive and waterproof construction collision problem.The anterior assorted line of handlebar is carried out integrated standard, make mechanical brake line, mechanical shift line, electric brake line, electronics handle line, electronic console line, electronic speed-determination line, can integrated standard be fixed together;
4, function is integrated: the hub architecture design increases the ornamental trimming draw-in groove, is convenient to install parasite or producer's marking structure, makes hub architecture and car load design integrated fusion, does not influence the design of car load integraty.Utilize parasite or producer to be identified at the front and block hub architecture.
Description of drawings
Fig. 1 is the structural representation of the first embodiment of the present invention;
Fig. 2 is the birds-eye view of Fig. 1;
Fig. 3 is the G-G cut-away view of Fig. 2;
Fig. 4 is the front view of Fig. 1;
Fig. 5 is the D-D cutaway view of Fig. 4;
Fig. 6 is the F-F cutaway view of Fig. 4;
Fig. 7 is the structural representation of the second embodiment of the present invention;
Fig. 8 is the structural representation that removes parasite among Fig. 7;
Fig. 9 is the structural representation of parasite among Fig. 7;
Figure 10 is the birds-eye view of Fig. 7.
Among the figure
The specific embodiment
Below in conjunction with embodiment and accompanying drawing Electrical Bicycle of the present invention is made a detailed description with the cable integrating device.
As Fig. 1-shown in Figure 6, Electrical Bicycle of the present invention cable integrating device includes dividing plate 1 and is fixedly connected on the drain pan 7 and the coverboard 8 on dividing plate 1 two sides respectively, and the contact surface place between described dividing plate 1, drain pan 7 and the coverboard 8 is provided with hermetically-sealed construction.Be formed with in the described drain pan 7 to be used to be provided with pcb board 2 and to constitute the water repellant pcb board of secondary and patch cabin 22, described pcb board 2 is fixed on the dividing plate 1, and described pcb board 2 is provided with the speed governing cable that is used to connect speed-regulating handle bar, the connector 3 of cable that connects display instrument and the cable that is connected tachogenerator etc.Described dividing plate 1 is formed with jointly with described coverboard 8 connections and constitutes the water repellant jacket cables of one-level cabin 21, the upper end that dividing plate 1 is connected with coverboard 8 is formed with the top entrance hole 24 more than 2 that is connected with described jacket cables cabin 21, the lower end is formed with the bottom wire hole 25 that is used to run through the cable that links to each other with controller that is connected with described jacket cables cabin 21, the bottom of described dividing plate 1 is formed with respectively and jacket cables cabin 21, bottom wire hole 25 and pcb board patch the cable-through hole 23 that cabin 22 is connected, described top entrance hole 24 is provided with 3, be respectively to be used to run through the speed governing cable that connects speed-regulating handle bar, connect the cable and the cable that is connected tachogenerator of display instrument, described three cables are to be connected on the pcb board 2 by connector 3.Described bottom wire hole 25 is to be used to run through the cable that is connected with controller, this cable can be connected on the pcb board by welding or by connector, entrance hole 24 places in top introduce 2 above cables runs through cable-through hole 23 downwards through jacket cables cabin 21, in pcb board patches cabin 22 with pcb board 2 on 3 pairs of connectors insert, integrated back constitutes a jacket cables and runs through cable-through hole 23 and draw through bottom wire hole 25 on pcb board 2.
The present invention uses standard connector 3 to realize patching integration mode on pcb board, and by Electrical Bicycle of the present invention with the dividing plate 1 of cable integrating device respectively and realize patching the waterproof effect of part between coverboard 8 and the drain pan 7.That is, between coverboard 8 and dividing plate 1, be formed with jacket cables cabin 21, constituted first order waterproof, between drain pan 7 and dividing plate 1, be formed with pcb board and patch cabin 22, constituted second stage waterproof, thereby realized dual waterproofing protection.
Inwardly recessedly on the connection lead of two sides that described dividing plate 1 is connected with coverboard 8 respectively be formed with a wire casing 4 that is used to be provided with brake cable steel wire 11 or mechanical shift speed governing line.
When all being used to brake cable steel wire 11 is set in two wire casings 4 that are respectively formed at dividing plate 1 and coverboard 8 dual-sides, respectively be formed with the magnet steel slideway 26 of a groove type that communicates with described wire casing 4 on the dual-side of described dividing plate 1, be provided with opposite first magnet steel 9 and second magnet steel of inhaling mutually with brake cable steel wire 11 12 of polarity in the described magnet steel slideway 26, described pcb board 2 be positioned at dividing plate 1 this one side on corresponding described magnet steel slideway 26 be provided with the hall sensing element that links to each other with controller by cable, described hall sensing element is welded on the pcb board (2).The present invention is provided with the hall sensing element on pcb board, realize the motion of the mechanical brake steel wire of induction indirectly, and what adsorb on brake steel wire is that the reciprocal two magnet steel structures of polarity make the brake outage respond to sensitiveer.Utilize the directed suction of magnet steel to realize the damping sliding effect of magnet steel on brake cable; (damping sliding effect---magnet steel is adsorbed on the brake steel wire, with brake steel wire in the magnet steel slideway, slide and running into spacing resistance after magnet steel on brake steel wire, slide)
Described brake cable steel wire 11 is to be positioned on the described wire casing 4 by brake cable steel wire sheath 10, and Electrical Bicycle of the present invention is the front end that is fixed on battery-driven car by brake cable steel wire sheath 10 suspension types that inside is provided with brake cable steel wire 11 with the cable integrating device.Use the mechanical brake brake cable that integrating device is realized hanging and fix, and on pcb board, be provided with the Hall element that detects the motion of induction brake cable, thereby realize the integrated of power down function and the integrated docking apparatus of cable that brake.
When being used to be provided with brake cable steel wire 11 in the wire casing 4 that is formed on dividing plate 1 and coverboard 8 one sides, be formed with the magnet steel slideway 26 of a groove type that communicates with described wire casing 4 on this side of described dividing plate 1, be provided with opposite first magnet steel 9 and second magnet steel of inhaling mutually with brake cable steel wire 11 12 of polarity in the described magnet steel slideway 26, corresponding described magnet steel slideway 26 is provided with the Hall element that links to each other with controller by cable to described pcb board 2 on this side of dividing plate 1 being positioned at, and is formed in the wire casing 4 of dividing plate 1 and coverboard 8 another sides mechanical shift speed governing line is set.At this moment Electrical Bicycle of the present invention is to be provided with the brake cable steel wire sheath 10 of brake cable steel wire 11 and the front end that is arranged on battery-driven car that mechanical shift speed governing line hangs by inside with the cable integrating device.
As Fig. 7-shown in Figure 10, described coverboard 8 is away from being fixedly connected with parasite 13 by connection structure on the one side of dividing plate 1.The present invention utilizes parasite to block the concentrator mode in the front to make car load design integrated fusion.Described connection structure includes the slide block 14 that is arranged on coverboard 8 or the parasite 13, and is arranged on parasite 13 or the coverboard 8 and described slide block 14 corresponding slideways 15.The both sides of described slideway 15 are formed with the groove that is used to embed slide block 14, and the middle part is provided with a card post 16 protruding upward, on the described slide block 14 with described slideway 15 on the card post 16 corresponding shrinkage pools 17 that are used to embed card post 16 that are formed with.
Claims (7)
1. Electrical Bicycle cable integrating device, it is characterized in that, include dividing plate (1) and be fixedly connected on the drain pan (7) and the coverboard (8) on dividing plate (1) two sides respectively, be formed with in the described drain pan (7) to be used to be provided with pcb board (2) and to constitute the water repellant pcb board of secondary and patch cabin (22), described pcb board (2) is fixed on the dividing plate (1), described dividing plate (1) is formed with jointly with described coverboard (8) and constitutes one-level water repellant jacket cables cabin (21), the upper end that dividing plate (1) is connected with coverboard (8) is formed with the top entrance hole (24) more than 2 that is connected with described jacket cables cabin (21), the lower end is formed with the bottom wire hole (25) that is used to run through the cable that links to each other with controller that is connected with described jacket cables cabin (21), the bottom of described dividing plate (1) is formed with respectively and jacket cables cabin (21), bottom wire hole (25) and pcb board patch the cable-through hole (23) that cabin (22) is connected, and inwardly recessedly on the connection lead of two sides that described dividing plate (1) is connected with coverboard (8) respectively are formed with a wire casing (4) that is used to be provided with brake cable steel wire (11) or mechanical shift speed governing line.
2. Electrical Bicycle cable integrating device according to claim 1, it is characterized in that, described pcb board (2) is provided with connector (3), top entrance hole (24) is located to introduce 2 above cables and is run through cable-through hole (23) downwards through jacket cables cabin (21), in pcb board patches cabin (22) with pcb board (2) on connector (3) to inserting, go up integrated back at pcb board (2) and constitute a jacket cables and run through cable-through hole (23) and draw through bottom wire hole (25).
3. Electrical Bicycle cable integrating device according to claim 1 is characterized in that described top entrance hole (24) is provided with 3.
4. Electrical Bicycle cable integrating device according to claim 1, it is characterized in that, when all being used to be provided with brake cable steel wire (11) in two wire casings (4) that are respectively formed at dividing plate (1) and coverboard (8) dual-side, respectively be formed with the magnet steel slideway (26) of a groove type that communicates with described wire casing (4) on the dual-side of described dividing plate (1), be provided with first magnet steel (9) and second magnet steel (12) that polarity is inhaled mutually with brake cable steel wire (11) on the contrary in the described magnet steel slideway (26), described pcb board (2) is simultaneously gone up corresponding described magnet steel slideway (26) at this that is positioned at dividing plate (1) and is provided with the hall sensing element that links to each other with controller by cable.
5. Electrical Bicycle cable integrating device according to claim 4, it is characterized in that, described brake cable steel wire (11) is to be positioned on the described wire casing (4) by brake cable steel wire sheath (10), and Electrical Bicycle is the front end that is fixed on battery-driven car by brake cable steel wire sheath (10) suspension type that inside is provided with brake cable steel wire (11) with the cable integrating device.
6. Electrical Bicycle cable integrating device according to claim 1 is characterized in that, the contact surface place between described dividing plate (1), drain pan (7) and the coverboard (8) is provided with hermetically-sealed construction.
7. Electrical Bicycle cable integrating device according to claim 1 is characterized in that, described coverboard (8) is away from being fixedly connected with parasite (13) by connection structure on the one side of dividing plate (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101561780A CN103223988A (en) | 2013-04-28 | 2013-04-28 | Cable integrated device for electric bicycle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101561780A CN103223988A (en) | 2013-04-28 | 2013-04-28 | Cable integrated device for electric bicycle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103223988A true CN103223988A (en) | 2013-07-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013101561780A Pending CN103223988A (en) | 2013-04-28 | 2013-04-28 | Cable integrated device for electric bicycle |
Country Status (1)
| Country | Link |
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| CN (1) | CN103223988A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103825160A (en) * | 2014-03-03 | 2014-05-28 | 浙江钻豹电动车有限公司 | Production technology of electric vehicle master control line |
| CN105644469A (en) * | 2016-03-25 | 2016-06-08 | 天津飞踏自行车有限公司 | Multi-wiring-harness waterproof connection device |
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| CN2912037Y (en) * | 2006-05-08 | 2007-06-13 | 梁红燕 | Waterproof structure of distribution box |
| CN201398271Y (en) * | 2009-03-31 | 2010-02-03 | 深圳市高标电子科技有限公司 | Water-proof casing having water-proof wire clip |
| CN201395198Y (en) * | 2008-12-04 | 2010-02-03 | 天津市新宝车业有限公司 | Novel waterproof wiring box |
| CN201530454U (en) * | 2009-10-23 | 2010-07-21 | 谢炎民 | Electric bicycle brake power-off device |
| JP2013052725A (en) * | 2011-09-02 | 2013-03-21 | Panasonic Corp | Connector storage case and bicycle |
| CN203211440U (en) * | 2013-04-28 | 2013-09-25 | 天津柯迪斯科技有限公司 | Wire cable integrated set for electric bicycle |
-
2013
- 2013-04-28 CN CN2013101561780A patent/CN103223988A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2912037Y (en) * | 2006-05-08 | 2007-06-13 | 梁红燕 | Waterproof structure of distribution box |
| CN201395198Y (en) * | 2008-12-04 | 2010-02-03 | 天津市新宝车业有限公司 | Novel waterproof wiring box |
| CN201398271Y (en) * | 2009-03-31 | 2010-02-03 | 深圳市高标电子科技有限公司 | Water-proof casing having water-proof wire clip |
| CN201530454U (en) * | 2009-10-23 | 2010-07-21 | 谢炎民 | Electric bicycle brake power-off device |
| JP2013052725A (en) * | 2011-09-02 | 2013-03-21 | Panasonic Corp | Connector storage case and bicycle |
| CN203211440U (en) * | 2013-04-28 | 2013-09-25 | 天津柯迪斯科技有限公司 | Wire cable integrated set for electric bicycle |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103825160A (en) * | 2014-03-03 | 2014-05-28 | 浙江钻豹电动车有限公司 | Production technology of electric vehicle master control line |
| CN105644469A (en) * | 2016-03-25 | 2016-06-08 | 天津飞踏自行车有限公司 | Multi-wiring-harness waterproof connection device |
| CN105644469B (en) * | 2016-03-25 | 2018-04-06 | 天津飞踏自行车有限公司 | A kind of more wire harness waterproof connecting devices |
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Application publication date: 20130731 |