CN103215483A - High-intensity industrial cutter for steel rolling - Google Patents
High-intensity industrial cutter for steel rolling Download PDFInfo
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- CN103215483A CN103215483A CN2013101625227A CN201310162522A CN103215483A CN 103215483 A CN103215483 A CN 103215483A CN 2013101625227 A CN2013101625227 A CN 2013101625227A CN 201310162522 A CN201310162522 A CN 201310162522A CN 103215483 A CN103215483 A CN 103215483A
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Abstract
The invention discloses a high-intensity industrial cutter for steel rolling, and relates to the technical field of cutters. The high-intensity industrial cutter consists of 15-20 percent of carbonized titanium, 10-40 percent of stainless steel powder, 0.1-5 percent of carbonized tantalum, 0.1-5 percent of carbonized niobium, 10-40 percent of carbonized tungsten, 5-10 percent of carbon powder and 10-20 percent of a hard alloy forming agent. The cutter is high in hardness and good in abrasion resistance and has obviously advantages of heat stability, heat conduction property, corrosion resistance, oxidization resistance, high temperature hardness and high temperature strength; the cutter can continuously and quickly cut steel at high temperature, during the cutting, the friction is small, the cutter is sharp, an incision is tidy and is free of burrs, and for cutting processing production, the cutting speed can be greatly increased, so that the production efficiency is improved; and materials which are difficult to cut can be machined by the cutter, the materials can be accurately machined, a product is high in precision, and as the manufacturing materials are safe and environmentally-friendly, people feel safe and released when cutting foods and medicines with the cutter, and environment friendliness is facilitated.
Description
Technical field
The present invention relates to the cutting-tool engineering field, be specifically related to a kind of steel rolling high strength industrial cutter and preparation technology thereof.
Background technology
Along with improving constantly of human living standard, demand to resource also constantly increases, and the operating cost of resource and further the difficulty the rock stratum in open up the new problem of being brought, brought the opposing of cutter has been broken and the intensity of repeated stress failure, the requirement that each side such as toughness and wear resistance is more and more higher, thus, have high-intensity high-abrasive material and new parts again to having high rigidity, new cutter, the cutter that adapts under the extreme condition is had higher requirement, traditional Wimet is because intensity and hardness height, wear resistance is good, red hardness is good, thermal expansivity is little, a series of premium propertiess such as Young's modulus height and chemical stability are good, it is widely used on the various cutters.
Machining is basic, the most reliable processing means in the mechanical workout, and the performance of cutter is one of deciding factor that influences machining efficient, precision, surface quality etc.Cutter material has experienced several developmental stage such as carbon tool steel, rapid steel, Wimet, pottery and superhard material.According to the data of CIRP, because the improvement of cutter material adds the cutting speed that allows man-hour and almost promptly improved 1 times every 10 years.In the modern course of processing, the most effectual way that improves working (machining) efficiency remains the employing High Speed Cutting Technique.Conventional tool can't be competent at needed various high-strength, the high hard machining that reach the high speed engineering materials of modern development in science and technology because of its limitation, sintex is showing the advantage that conventional tool is incomparable then with its excellent thermotolerance, wear resistance and chemical stability aspect high speed cutting field and the cutting difficult-to-machine material.
Sintex mainly contains two big classes on the domestic market at present: alumina base and silicon nitride base ceramic cutting tool.Compare with other cutter material, the significant disadvantage of sintex is exactly the fracture toughness property deficiency, and bending strength and thermal shock resistance are relatively poor, when cutting temperature is showing variation, are easy to generate crackle.As one of important indicator of estimating its resisting breakage ability, sintex need improve its hardness, bending strength and fracture toughness property by suitable means, and mill, plane, boring and other intermittently add man-hour, the fracture toughness property of blade material is even more important.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of intensity good, the simple steel rolling of preparation method high strength industrial cutter.
Technical problem to be solved by this invention realizes by the following technical solutions:
A kind of steel rolling high strength industrial cutter is made up of following components in weight percentage,
The comminuted steel shot that described Stainless Steel Powder adopts the 06Cr19Ni10 steel to make, i.e. 304 Stainless Steel Powders.
Described Wimet forming agent adopts Wimet forming agent SDB.
A kind of steel rolling high strength industrial cutter preparation technology:
1) weight proportion by each raw material in the component takes by weighing raw material, raw material is mixed to make blank stand-by;
2) add alcohol in blank, blank and alcohol add in the 1:2 ratio, and grinding machine for grinding 5 hours, with blank with make compound after alcohol thoroughly mixes;
3) compound was put into the container precipitation 2 hours, top clarifying alcohol is carried;
4) compound in the step 3) is put into the drying cupboard drying, the residual alcohol in the compound is vapored away, make compound powdering material;
5) powder-material is crossed added forming agent behind 120 mesh sieves and mix, make the moulding material;
6) the moulding material is put into mould compression moulding, and after the low cobalt powder of model surface adding is as release coating, put into the vacuum pressed sintering oven, vacuumize in the stove, heated 1.5 hours, be heated to 600 ℃, the burning of Wimet forming agent is extracted out;
7) insulation was 20 minutes after heating was finished, heat again to 1200 ℃, time was controlled at 1.5-2 hour, entered solid formative stage, Gu be incubated 15 minutes after the moulding, heat again to 1450 ℃, time was controlled at 1 hour, entered the liquid item densification stage, and lower the temperature automatically after being incubated 20 minutes again after the densification of liquid item is finished (needing 14 hours) is to below 100 ℃, product is taken out in blow-on, utilizes the grinding machine precision sizing to become product.
The mass content of described low cobalt powder is below 15%.
The invention has the beneficial effects as follows: manufacture craft of the present invention is simple and easy to realize, and its production efficiency height, the good article rate height, help mass mechanized production, the cutter of preparation, its hardness height, wear resistance are good, and its thermostability, thermal conductivity, solidity to corrosion, oxidation-resistance and hot hardness, hot strength etc. all have a clear superiority in; It can be at high temperature cutting fast continuously, frictional force is little during cutting, cut sharper, otch is more neat, no burr, is used for machining production, can greatly improve cutting speed, and then enhance productivity; It not only can process the various materials that are difficult to cut, processing accurately, product precision height, and because it makes material safety and environmental protection, be used for food and medicine and cut safer relievedly, help environmental protection.
Embodiment
For technique means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with specific embodiment, further set forth the present invention.
Embodiment 1
A kind of steel rolling high strength industrial cutter is made up of following components in weight percentage,
The comminuted steel shot that described Stainless Steel Powder adopts the 06Cr19Ni10 steel to make, i.e. 304 Stainless Steel Powders.
Described Wimet forming agent adopts Wimet forming agent SDB.
A kind of steel rolling high strength industrial cutter preparation technology:
1) weight proportion by each raw material in the component takes by weighing raw material, raw material is mixed to make blank stand-by;
2) add alcohol in blank, blank and alcohol add in the 1:2 ratio, and grinding machine for grinding 5 hours, with blank with make compound after alcohol thoroughly mixes;
3) compound was put into the container precipitation 2 hours, top clarifying alcohol is carried;
4) compound in the step 3) is put into the drying cupboard drying, the residual alcohol in the compound is vapored away, make compound powdering material;
5) powder-material is crossed added forming agent behind 120 mesh sieves and mix, make the moulding material;
6) the moulding material is put into mould compression moulding, and after the low cobalt powder of model surface adding is as release coating, put into the vacuum pressed sintering oven, vacuumize in the stove, heated 1.5 hours, be heated to 600 ℃, the burning of Wimet forming agent is extracted out;
7) insulation was 20 minutes after heating was finished, heat again to 1200 ℃, time was controlled at 1.5-2 hour, entered solid formative stage, Gu be incubated 15 minutes after the moulding, heat again to 1450 ℃, time was controlled at 1 hour, entered the liquid item densification stage, and lower the temperature automatically after being incubated 20 minutes again after the densification of liquid item is finished (needing 14 hours) is to below 100 ℃, product is taken out in blow-on, utilizes the grinding machine precision sizing to become product.
The mass content of described cobalt powder is below 15%.
More than show and described ultimate principle of the present invention and principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; that describes in the foregoing description and the specification sheets just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (5)
2. steel rolling high strength industrial cutter according to claim 1 is characterized in that: the comminuted steel shot that described Stainless Steel Powder adopts the 06Cr19Ni10 steel to make, i.e. 304 Stainless Steel Powders.
3. steel rolling high strength industrial cutter according to claim 1 is characterized in that: described Wimet forming agent adopts Wimet forming agent SDB.
4. one kind prepares the technology that the high strength industrial cutter is used in each described steel rolling of claim 1-3, it is characterized in that:
A) weight proportion by each raw material in the component takes by weighing raw material, raw material is mixed to make blank stand-by;
B) add alcohol in blank, blank and alcohol add in the 1:2 ratio, and grinding machine for grinding 5 hours, with blank with make compound after alcohol thoroughly mixes;
C) compound was put into the container precipitation 2 hours, top clarifying alcohol is carried;
D) compound in the step c) is put into the drying cupboard drying, the residual alcohol in the compound is vapored away, make compound powdering material;
E) powder-material is crossed added forming agent behind 120 mesh sieves and mix, make the moulding material;
F) the moulding material is put into mould compression moulding, and after the low cobalt powder of model surface adding is as release coating, put into the vacuum pressed sintering oven, vacuumize in the stove, heated 1.5 hours, be heated to 600 ℃, the burning of Wimet forming agent is extracted out;
G) insulation was 20 minutes after heating was finished, heat again to 1200 ℃, time was controlled at 1.5-2 hour, entered solid formative stage, Gu be incubated 15 minutes after the moulding, heat again to 1450 ℃, time was controlled at 1 hour, entered the liquid item densification stage, was cooled to automatically below 100 ℃ after being incubated 20 minutes again after the densification of liquid item is finished, product is taken out in blow-on, utilizes the grinding machine precision sizing to become product.
5. steel rolling according to claim 4 high strength industrial cutter preparation technology, it is characterized in that: the mass content of described low cobalt powder is below 15%.
Priority Applications (1)
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CN201310162522.7A CN103215483B (en) | 2013-05-06 | 2013-05-06 | High-intensity industrial cutter for steel rolling |
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CN201310162522.7A CN103215483B (en) | 2013-05-06 | 2013-05-06 | High-intensity industrial cutter for steel rolling |
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CN103215483A true CN103215483A (en) | 2013-07-24 |
CN103215483B CN103215483B (en) | 2015-04-15 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103938049A (en) * | 2014-03-18 | 2014-07-23 | 界首市创力生产力促进中心有限公司 | High strength and high wear resistant ring used for stirrer |
CN104786469A (en) * | 2015-04-09 | 2015-07-22 | 安徽省博凯塑料机械有限公司 | Net-free filter for reprocessed plastic granulator |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4698266A (en) * | 1985-11-18 | 1987-10-06 | Gte Laboratories Incorporated | Coated cemented carbide tool for steel roughing applications and methods for machining |
JPH0266135A (en) * | 1988-08-31 | 1990-03-06 | Kobe Steel Ltd | Cermet for hot guide roll |
JP2650098B2 (en) * | 1992-03-04 | 1997-09-03 | 株式会社神戸製鋼所 | High Mn nonmagnetic steel cutting tool |
CN101580911A (en) * | 2009-06-11 | 2009-11-18 | 浙江恒成硬质合金有限公司 | Quinary P type hard alloy |
CN102220531A (en) * | 2011-05-31 | 2011-10-19 | 武汉新科冶金设备制造有限公司 | Metal-ceramic tool bit material of reamer for molten steel outlet in convertor steelmaking |
-
2013
- 2013-05-06 CN CN201310162522.7A patent/CN103215483B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4698266A (en) * | 1985-11-18 | 1987-10-06 | Gte Laboratories Incorporated | Coated cemented carbide tool for steel roughing applications and methods for machining |
JPH0266135A (en) * | 1988-08-31 | 1990-03-06 | Kobe Steel Ltd | Cermet for hot guide roll |
JP2650098B2 (en) * | 1992-03-04 | 1997-09-03 | 株式会社神戸製鋼所 | High Mn nonmagnetic steel cutting tool |
CN101580911A (en) * | 2009-06-11 | 2009-11-18 | 浙江恒成硬质合金有限公司 | Quinary P type hard alloy |
CN102220531A (en) * | 2011-05-31 | 2011-10-19 | 武汉新科冶金设备制造有限公司 | Metal-ceramic tool bit material of reamer for molten steel outlet in convertor steelmaking |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103938049A (en) * | 2014-03-18 | 2014-07-23 | 界首市创力生产力促进中心有限公司 | High strength and high wear resistant ring used for stirrer |
CN104786469A (en) * | 2015-04-09 | 2015-07-22 | 安徽省博凯塑料机械有限公司 | Net-free filter for reprocessed plastic granulator |
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CN103215483B (en) | 2015-04-15 |
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