CN103215464A - Method for making aluminum-vanadium intermediate alloy through utilizing vanadium-aluminum alloy and aluminum - Google Patents

Method for making aluminum-vanadium intermediate alloy through utilizing vanadium-aluminum alloy and aluminum Download PDF

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CN103215464A
CN103215464A CN2012100170357A CN201210017035A CN103215464A CN 103215464 A CN103215464 A CN 103215464A CN 2012100170357 A CN2012100170357 A CN 2012100170357A CN 201210017035 A CN201210017035 A CN 201210017035A CN 103215464 A CN103215464 A CN 103215464A
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aluminium
vanadium
aluminum
alloy
liquid
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CN103215464B (en
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陈建春
陈勇刚
李云龙
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Hunan Qianlong New Material Co ltd
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HUNAN JINLIANXING METALLURGICAL MATERIALS CO Ltd
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Abstract

The invention belongs to the material science field, concretely relates to a method for making an aluminum-vanadium intermediate alloy, and especially relates to a method for making an aluminum-vanadium intermediate alloy through utilizing a vanadium-aluminum alloy and aluminum. The method is characterized in that the method comprises the following steps: carrying out an alloying reaction of molten aluminum and the aluminum-vanadium alloy, carrying out rotary degassing treatment through using argon or nitrogen, filtering through using a 5/10ppi alumina compound ceramic filter when the hydrogen content reaches 0.2-0.3ml/100gAl to remove inclusions in a molten alloy, casting the obtained molten aluminum alloy to form ingots, and adopting aluminum hot reduction to produce the aluminum-vanadium (AlV20) intermediate alloy. The high-vanadium aluminum-vanadium intermediate alloy (AlV20) having the characteristics of good fluidity, easy casting, less gas content and less oxide inclusions can be produced through the method.

Description

A kind of method of utilizing vananum and aluminium to make aluminium vanadium master alloy
Technical field
The present invention relates to and belongs to material science, is specifically related to a kind of manufacture method of aluminium vanadium master alloy.
Background technology
The Al-V master alloy of domestic production at present mainly is Al-V4, Al-V5 and high content of vanadium aluminium vanadium master alloy (AlV10, AlV20) is relatively more rare, and the present invention adopts thermite reduction to produce aluminium vanadium (AlV20) master alloy, the high content of vanadium aluminium vanadium master alloy (AlV20) that can produce good fluidity, easily pour into a mould, air content is few, oxide inclusion is few.
Summary of the invention
The problem that the high content of vanadium aluminium of pin of the present invention vanadium master alloy (AlV20) manufacturing exists, providing a kind of adds vananum in the aluminium liquid to, in smelting process, not only have fusing synchronously, sedimentation rationally, add evenly, thereby improve the quality of aluminium vanadium master alloy product greatly, obtain the aluminium vanadium master alloy of air content less than 0.3ml/100gAl.And the loss of vanadium obviously reduces, and the vanadium casting yield of this technology is not less than 95%, has reduced production cost.This kind method has great propelling meaning to the cost of producing high content of vanadium aluminium vanadium master alloy.
Technical scheme of the present invention is: make high content of vanadium aluminium vanadium master alloy with vananum and aluminium, after molten aluminum and vananum carry out alloying reaction, be rotated degassing processing with argon gas or nitrogen again, when hydrogen richness reaches 0.2-0.3ml/100gAl, aluminum oxide compound ceramic strainer with 5/10ppi carries out filtration treatment, remove the inclusion in the alloy liquid, again aluminium alloy liquid is poured into a tablet form, vananum is added in the aluminium liquid, in smelting process, add evenly, melt synchronously.
Method of the present invention is: by mass percentage earlier, take by weighing content and reach Vanadium Pentoxide in FLAKES 85% more than 99%, aluminium powder 5%, Repone K 5%, sodium-chlor 5% mixes after 15 minutes in ball mill, places hydropress under the pressure of 60~80MPa the compacting of copper mould with 300T, making every weight is the right cylinder flap (vanadium aluminium cake) of 500-1000 gram, installs with Aluminium Foil Package.The vanadium aluminium cake of gained is pressed into molten aluminum liquid interalloyization in the insulating covering agent that sprinkles special formulation with bell jar, the composition of insulating covering agent is a sodium-chlor: SODIUMNITRATE: Repone K equals the 4:1:5(weight ratio), after 3.5 hours, process will be cast into the ingot shape after the degasification of aluminium liquid, removal of impurities, the filtration treatment again 1100 ℃~1200 ℃ following refinings.
It is of the present invention that to utilize vananum and aluminium to make high content of vanadium aluminium vanadium (AlV20) master alloy technology as follows:
The first step, by mass percentage, take by weighing content and reach Vanadium Pentoxide in FLAKES 85% more than 99%, aluminium powder 5%, Repone K 5%, sodium-chlor 5% mixes after 15 minutes in ball mill, places hydropress under the pressure of 60~80MPa the compacting of copper mould with 300T, making every weight is the right cylinder flap (vanadium aluminium cake) of 500-1000 gram, installs with Aluminium Foil Package.
Second step placed intermediate frequency furnace to melt fine aluminium, and the insulating covering agent for the treatment of to sprinkle special formulation after the fusing of aluminium liquid is in aluminium liquid surface, and the composition of insulating covering agent is a sodium-chlor: SODIUMNITRATE: Repone K equals the 4:1:5(weight ratio).
The 3rd step was pressed into the vanadium cake that has calculated weight in the aluminium liquid with bell jar, and the worker that constantly chooses (perhaps electromagnetism) stirs alloying.Be warmed up to 1100 ° of C~1200 ℃ continuation refining 3.5h.
The 4th step, under 900 ° of C~950 of temperature ℃, utilize the rotation getter with argon or nitrogen to processings that outgas of aluminium liquid, and utilize hydrogen meter device measurement hydrogen richness, when hydrogen richness reaches 0.2-0.3ml/100gAl, stop degasification and skimming.
The 5th step under temperature 900-950 ℃, imported filter box with aluminium liquid, by special 5/10ppi aluminum oxide compound ceramic strainer filtration treatment, removed the inclusion in the alloy liquid.
The 6th step under 900-950 ℃ of condition, was cast into ingot with aluminium alloy liquid at temperature of aluminum liquid, needed in the casting process constantly aluminium liquid to be stirred all the time.
The present invention has following advantage:
The Al-V master alloy of domestic production at present mainly is Al-V4, Al-V5 and high content of vanadium aluminium vanadium master alloy (AlV10, AlV20) is more rare, and the present invention adopts thermite reduction to produce aluminium vanadium (AlV20) master alloy, the high content of vanadium aluminium vanadium master alloy (AlV20) that can produce good fluidity, easily pour into a mould, air content is few, oxide inclusion is few.
Embodiment
Embodiment one:
Utilize vanadium aluminium and aluminium to make the AlV20 master alloy ,By mass percentage earlier, take by weighing content and reach Vanadium Pentoxide in FLAKES 85% more than 99%, aluminium powder 5%, Repone K 5%, sodium-chlor 5% mixes after 15 minutes in ball mill, places hydropress under the pressure of 60~80MPa the compacting of copper mould with 300T, making every weight is the right cylinder flap (vanadium aluminium cake) of 500-1000 gram, installs with Aluminium Foil Package.
To melt in the 500kg99.7% aluminium ingot adding medium-frequency induction furnace, treat to sprinkle the insulating covering agent of special formulation in aluminium liquid surface after the fusing of aluminium liquid, the composition of insulating covering agent is a sodium-chlor: SODIUMNITRATE: Repone K equals the 4:1:5(weight ratio), and aluminium liquid is warming up to 1100 ℃~1200 ℃.397kg vanadium aluminium cake is pressed in the aluminium liquid with bell jar in batches, and constantly with stirring alloying.Be incubated refinings after 3.5 hours (stirred once every 30 minutes the centre) at 1100 ℃~1200 ℃, alloy liquid is cooled to 900 ° of C~950 ℃, utilizing the rotation getter to outgas handled 30 minutes, spinner velocity is 500rmp, gas flow is 12 liters/minute, and utilizes dynamic hydrogen meter device to measure hydrogen richness, when hydrogen richness reaches 0.3ml/100gAl, stop degasification and skimming, sampling analysis.So can obtain vanadiumcontent up to 20% aluminium vanadium master alloy.Its composition is V:19.86%, Fe:0.23%, and Si:0.12%, composition is qualified.Under temperature 900-950 ℃, aluminium liquid is imported filter box, pass through 432mmX432mmX50mm, after the aluminum oxide compound ceramic strainer filtration treatment of 5/10ppi, aluminum alloy melt is cast into the AlV20 China husband ingot that every weight is about 8.5 kilogram weights, about 860 kilograms of aluminium vanadium intermediate alloy ingot altogether.All the time need in the casting process constantly aluminium liquid to be stirred.
Embodiment two:
Utilize vanadium metal and aluminium alloying under cold condition to make the AlV15 master alloy, vanadium metal is crushed to the bulk that overall dimension is not more than 20mm on pulverizer.And then make pulverizing mill by wear resisting steel and grind to form powdery, being milled to and making it to be qualified by 10 purpose screen clothes.Again the powder that is ground to form is sneaked into binding agent aluminum stearate and aluminium powder according to part by weight 95:4:1, on oil press, be pressed into every 0.5 kilogram right cylinder (vanadium cake).Will the 800kg99.7% aluminium ingot add in the medium-frequency induction furnace and melt, treat to sprinkle insulating covering agent in aluminium liquid surface after the fusing of aluminium liquid, the composition of insulating covering agent is a sodium-chlor: Repone K: Sodium Fluoride equals the 5:4:1(weight ratio), and aluminium liquid is warming up to 820 ℃.(aluminium ingot: the weight ratio of vanadium cake equals 100:20) drops in the aluminium liquid in batches with 160kg vanadium cake, and constantly electricity consumption magnetic stirs alloying.Stop after 40 minutes stirring, sampling analysis, its composition are V:15.01%, Fe:0.24%, and Si:0.13% (criterion: V=14~16%, Fe≤0.3%, Si≤0.3%), composition is qualified.Under 780 ℃ of temperature, utilize the rotation getter to outgas and handled 30 minutes with argon gas, spinner velocity is 500rmp, gas flow is 12 liters/minute, and utilize dynamic hydrogen meter device to measure hydrogen richness, when hydrogen richness reaches 0.25ml/100gAl, stop degasification and skimming.Under 780 ℃ of temperature, aluminium liquid is imported filter box, by 300mmX300mmX50mm, after the alumina-ceramic screen plate filtration treatment of 10ppi, aluminum alloy melt is cast into the AlV15 China husband ingot that every weight is about 7 kilogram weights, about 930 kilograms of aluminium vanadium intermediate alloy ingot altogether.All the time need in the casting process constantly aluminium liquid to be carried out hand mixing.
Embodiment of the present invention only is the description that preferred implementation of the present invention is carried out; be not that design of the present invention and scope are limited; do not breaking away under the preceding topic of design philosophy of the present invention; engineering technical personnel make technical scheme of the present invention in this area various modification and improvement; all should fall into protection scope of the present invention; the technology contents that the present invention asks for protection all is documented in claims.

Claims (9)

1. method of utilizing vananum and aluminium to make high content of vanadium aluminium vanadium master alloy, it is characterized in that making high content of vanadium aluminium vanadium master alloy with vananum and aluminium, after molten aluminum and vananum carry out alloying reaction, be rotated degassing processing with argon gas or nitrogen again, when hydrogen richness reaches 0.2-0.3ml/100gAl, aluminum oxide compound ceramic strainer with 5/10ppi carries out filtration treatment, removes the inclusion in the alloy liquid, aluminium alloy liquid is poured into a tablet form again.
2. according to the method for right 1, it is characterized in that vananum is added in the aluminium liquid, in smelting process, add evenly, melt synchronously.
3. according to the method for right 1, it is characterized in that by mass percentage, take by weighing content and reach Vanadium Pentoxide in FLAKES 85% more than 99%, aluminium powder 5%, Repone K 5%, sodium-chlor 5%, in ball mill, mix after 15 minutes, place hydropress under the pressure of 60~80MPa the compacting of copper mould with 300T, making every weight is the right cylinder flap vanadium aluminium cake of 500-1000 gram, installs with Aluminium Foil Package.
4. according to the method for right 1, it is characterized in that placing intermediate frequency furnace to melt fine aluminium, treat to sprinkle insulating covering agent in aluminium liquid surface after the fusing of aluminium liquid, and aluminium liquid is warming up to 1100 ℃~1200 ℃; The vanadium aluminium cake that has calculated weight is pressed in the aluminium liquid with bell jar in batches, and constantly stirs alloying, insulation refining 3.5 hours.
5. according to the method for claim 4, it is characterized in that described insulating covering agent, be sodium-chlor by weight: SODIUMNITRATE: Repone K equals 4:1:5.
6. according to the method for right 1, when it is characterized in that in 900 ° of C~950 of temperature ℃, utilize the rotation getter with the processing that outgases of argon or nitrogen, make that the hydrogen content of aluminium liquid is 0.2-0.3ml/100gAl.
7. according to right 1 described method, it is characterized in that described is with the filtration treatment 900-950 ℃ time of the aluminium alloy liquid after the degassing with 5/10ppi aluminum oxide compound ceramic filtration treatment, removes the inclusion in the alloy liquid.
8. according to the method for right 1, it is characterized in that described aluminium vanadium intermediate alloy ingot air content less than 0.3ml/100gAl, dregginess is low.
9. according to the method for right 1, it is characterized in that described high content of vanadium aluminium vanadium master alloy is AlV20.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104328293A (en) * 2014-11-07 2015-02-04 山东大学 Aluminum crystal grain heterogeneous nucleation enhancer in aluminum alloy melt as well as preparation method and application thereof
CN104328282A (en) * 2014-11-17 2015-02-04 江西理工大学 Method for recovering metal from aluminum-based or zinc-based waste powder
CN105039755A (en) * 2015-08-28 2015-11-11 重庆润际远东新材料科技有限公司 Fine powder iron additive for producing aluminium alloy and preparation method of fine powder iron additive
CN105755341A (en) * 2016-05-18 2016-07-13 攀钢集团攀枝花钢铁研究院有限公司 Aerospace-level vanadium-aluminum alloy and preparation method therefor

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CN1624162A (en) * 2003-12-02 2005-06-08 张锡昌 Aluminium chromium composite deoxidized alloy block deoxidized contained chromium aluminium and its producing technology
CN101591748A (en) * 2009-04-30 2009-12-02 宝钛特种金属有限公司 Vanadium aluminium intermediate alloy of a kind of special carbon content scope and preparation method thereof
CN101906546A (en) * 2010-07-14 2010-12-08 承德天大钒业有限责任公司 Method for preparing vanadium-aluminum alloy
CN101967573A (en) * 2010-11-15 2011-02-09 湖南金联星冶金材料技术有限公司 Method for manufacturing aluminum zirconium intermediate alloy by alloying zirconium crumbs and aluminum at low temperature

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1624162A (en) * 2003-12-02 2005-06-08 张锡昌 Aluminium chromium composite deoxidized alloy block deoxidized contained chromium aluminium and its producing technology
CN101591748A (en) * 2009-04-30 2009-12-02 宝钛特种金属有限公司 Vanadium aluminium intermediate alloy of a kind of special carbon content scope and preparation method thereof
CN101906546A (en) * 2010-07-14 2010-12-08 承德天大钒业有限责任公司 Method for preparing vanadium-aluminum alloy
CN101967573A (en) * 2010-11-15 2011-02-09 湖南金联星冶金材料技术有限公司 Method for manufacturing aluminum zirconium intermediate alloy by alloying zirconium crumbs and aluminum at low temperature

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104328293A (en) * 2014-11-07 2015-02-04 山东大学 Aluminum crystal grain heterogeneous nucleation enhancer in aluminum alloy melt as well as preparation method and application thereof
CN104328282A (en) * 2014-11-17 2015-02-04 江西理工大学 Method for recovering metal from aluminum-based or zinc-based waste powder
CN105039755A (en) * 2015-08-28 2015-11-11 重庆润际远东新材料科技有限公司 Fine powder iron additive for producing aluminium alloy and preparation method of fine powder iron additive
CN105039755B (en) * 2015-08-28 2018-04-24 重庆润际远东新材料科技有限公司 It is a kind of to be used to produce fine powder chalybeate of aluminium alloy and preparation method thereof
CN105755341A (en) * 2016-05-18 2016-07-13 攀钢集团攀枝花钢铁研究院有限公司 Aerospace-level vanadium-aluminum alloy and preparation method therefor

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