Picture hanger automatic production method and production equipment thereof
Technical field
The present invention relates to a kind of picture hanger automatic production method and production equipment thereof.
Background technology
Traditional picture hanger needs numerous and diverse installation formalities such as nailing, boring, the load-bearing capacity of the picture hanger of paster or double faced adhesive tape is poor, and be difficult for taking off repeated use, especially meet moist places such as cold and hot, steam, come off easily, at these problems, people need a kind of new material and the picture hanger goods that are used to make picture hanger forwardly.Thermoplastic resin has good heat endurance, viscosity stability and flowability, and SBS, SEBS have fine solubility energy, blended characteristic and excellent physical property, and thermophily is wide, and acid and alkali-resistance is anti-aging, can with the multiple polymers blend.
At present, in patented technology, production technology and the production equipment of producing the thermoplastic resin film are only disclosed, and not open corresponding hook production equipment and production method etc.For example the patent No. is: a kind of thermoplastic resin film production equipment of 201120501482.0; it mainly comprises production line and the thermoplastic resin film extruder that is arranged on the production line feed end; the extrusion die of described thermoplastic resin sizing material extruder is provided with a horizontal discharging seam hole; described horizontal discharging seam front side, hole is provided with first live-roller and at least one accessory drive roller; be useful on the flexible parent metal of accepting the thermoplastic resin sizing material of extruding from horizontal discharging seam hole on described first live-roller around the home; described first live-roller is a chill roll; the accessory drive roller that is positioned at the top is provided with the driven roll roll-to-roll with this accessory drive; be arranged with the protection facial mask that moves with the thermoplastic resin film on this driven roll from top to bottom, this accessory drive roller is a chill roll initiatively.This thermoplastic resin film production equipment can only be produced the thermoplastic resin film, also is to be exactly the sticker plate, can not produce complete hook.Adopt the thermoplastic resin film to produce picture hanger now and also rest on full home built state of development, general 8 workmans produced 3,000 picture hangers in one day.Not only labour intensity is big, and production efficiency is low.Therefore, be badly in need of wanting a kind of brand-new production technology and equipment.
Summary of the invention
The invention provides a kind of picture hanger automatic production method and production equipment thereof, this method technology is simple, be easy to realize, and the production efficiency height.This production equipment has simple in structure, automaticity height, the characteristics that production efficiency is high.
One of technical scheme of the present invention is to provide a kind of picture hanger automatic production method, this picture hanger comprises the sticker plate that is used to paste on wall and is arranged on the coupler body of this sticker plate front side surface that tool is pasted on the similar patent No. of its concrete structure 201120501611.6 disclosed a kind of no glue planes that are shifted; The jig of at least one is provided, and described jig comprises positioning plate and location cover plate, and described positioning plate is that a flat board and its upper side are evenly equipped with the groove that several are used to locate sticker plate placement location; Described location cover plate is provided with the through hole that is used to locate the coupler body placement location; These automatic production method concrete steps are as follows:
1) the sticker plate is placed in the groove of jig, covers the location cover plate; And jig is placed on the conveyer belt transmits;
2) when jig is sent to the automatically dropping glue machine, the automatically dropping glue machine carries out a glue to the sticker plate front side surface that is positioned at the through hole;
3) place coupler body in the through hole, should be noted that during placement coupler body towards;
4) when jig is sent to automatic hoisting mechanism, automatic hoisting mechanism presses down coupler body, makes it be close to sticker plate front side surface;
5) when jig is sent to drying unit, adopt drying unit that it is dried;
6) picture hanger demoulding from jig is come out.
For further oven dry picture hanger, after above-mentioned steps 6, also carried out secondary drying, promptly the picture hanger after the demoulding continues to be placed on the conveyer belt and transmits, and makes it through the secondary drying device; Below the discharge end of conveyer belt, place collecting box.
Further, the injecting glue syringe of described automatically dropping glue machine is arranged on the syringe locating rack, described syringe locating rack is installed on the frame of conveyer belt both sides, frame one side that is positioned at syringe locating rack below is provided with the moving push pedal that is used to clamp jig on the conveyer belt, and its opposite side is provided with and is used to the quiet push pedal that cooperates moving push pedal to clamp jig on the conveyer belt; Described moving push pedal drives its reciprocating motion by horizontal push.
Further, described automatic hoisting mechanism comprises the portal frame that is installed on the conveyer belt frame, be installed in vertical push rod on the portal frame, be installed in the pressing plate of vertical push rod lower end, described pressing plate is provided with several and the corresponding installing hole of location cover plate through hole, be equipped with the catotropic bolt of bolt on the described installing hole, pass on the bolt of pressing plate upper side and be bolted with stop nut, be provided with back-moving spring between described bolt head and the pressing plate downside.
One of technical scheme of the present invention is to provide a kind of picture hanger automated production equipment, it comprises a conveyer belt and the jig of at least one, and described conveyer belt top is disposed with automatically dropping glue machine, automatic hoisting mechanism, drying unit and secondary drying device along its direction of transfer; Described jig comprises positioning plate and location cover plate, and described positioning plate is that a flat board and its upper side are evenly equipped with the groove that several are used to locate sticker plate placement location; Described location cover plate is provided with the through hole that is used to locate the coupler body placement location.
Further, the perimembranous of described location sticker plate is provided with alignment pin, and the perimembranous correspondence of described location cover plate is provided with locating hole, and described alignment pin cooperates with locating hole, to realize positioning plate and the accurate location of locating cover plate.
Further, the injecting glue syringe of described automatically dropping glue machine is arranged on the syringe locating rack, described syringe locating rack is installed on the frame of conveyer belt both sides, frame one side that is positioned at syringe locating rack below is provided with the moving push pedal that is used to clamp jig on the conveyer belt, and its opposite side is provided with and is used to the quiet push pedal that cooperates moving push pedal to clamp jig on the conveyer belt; Described moving push pedal drives its reciprocating motion by horizontal push.
Further, described automatic hoisting mechanism comprises the portal frame that is installed on the conveyer belt frame, be installed in vertical push rod on the portal frame, be installed in the pressing plate of vertical push rod lower end, described pressing plate is provided with several and the corresponding installing hole of location cover plate through hole, be equipped with the catotropic bolt of bolt on the described installing hole, pass on the bolt of pressing plate upper side and be bolted with stop nut, be provided with back-moving spring between described bolt head and the pressing plate downside.
Further, described drying unit comprises first casing that tips upside down on the conveyer belt, and the top of described first casing is provided with first blower fan and a UV lamp, and described first blower fan blows in first casing from top to bottom, and a described UV lamp is installed in the downside of blower fan; The described first casing side also be provided with several small fans, described small fan is rack-mount, described support is installed on the frame of driving-belt.
Further, described secondary drying device comprises second casing that tips upside down on the conveyer belt, and the top of described second casing is provided with second blower fan and the 2nd UV lamp.
Beneficial effect of the present invention is: this production method has changed traditional pure home built production technology, has improved production efficiency, has reduced labour intensity, and present three workmans can produce 30,000 body of wall hooks in one day.This production equipment has reasonable in design, and is simple in structure, automaticity height, the characteristics that production efficiency is high; Has huge market value.
Description of drawings
Fig. 1 is the side-looking structural representation of picture hanger automated production equipment of the present invention.
Fig. 2 is the organigram of overlooking of positioning plate of the present invention.
Fig. 3 is the plan structure schematic diagram of location of the present invention cover plate.
Fig. 4 is that A-A analyses and observe organigram among Fig. 1.
Fig. 5 is the side-looking structural representation of automatic hoisting mechanism of the present invention.
Fig. 6 is the side-looking organigram of drying unit of the present invention.
Numerals 1: - conveyor belt 2 - Positioning die 3 - Auto dispenser 4 - Auto lifting mechanism 5 - drying device 6 - secondary drying device 7 - positioning plate 8 - positioning the cover 9 - groove 10 - hole 11 - pin 12 - positioning hole 13 - collection boxes 14 - dispensing syringe 15 - syringes spacers 16 - rack 17 - moving the push plate 18 - bolus board 19 - level putter 20 - gantry 21 - vertical putter 22 - plate 23 - bolt 24 - nuts 25 - return spring 26 - the first case 27 - first fan 28 - first UV lamp 28 29 - small fan 30 - bracket.
The specific embodiment
For above-mentioned feature and advantage of the present invention can be become apparent, embodiment cited below particularly, and conjunction with figs. are described in detail below.
A kind of picture hanger automatic production method, this picture hanger comprise the sticker plate that is used to paste on wall and are arranged on the coupler body of this sticker plate front side surface; The jig of at least one is provided, and described jig comprises positioning plate and location cover plate, and described positioning plate is that a flat board and its upper side are evenly equipped with the groove that several are used to locate sticker plate placement location; Described location cover plate is provided with the through hole that is used to locate the coupler body placement location; These automatic production method concrete steps are as follows:
1) the sticker plate is placed in the groove of jig, covers the location cover plate; And jig is placed on the conveyer belt transmits;
2) when jig is sent to the automatically dropping glue machine, the automatically dropping glue machine carries out a glue to the sticker plate front side surface that is positioned at the through hole;
3) place coupler body in the through hole, should be noted that during placement coupler body towards;
4) when jig is sent to automatic hoisting mechanism, automatic hoisting mechanism presses down coupler body, makes it be close to sticker plate front side surface;
5) when jig is sent to drying unit, adopt drying unit that it is dried;
6) picture hanger demoulding from jig is come out.
Above-mentioned steps 1,3 and 6 can adopt manually carries out, and also can adopt automation equipment to carry out.
For further oven dry picture hanger, after above-mentioned steps 6, also carried out secondary drying, promptly the picture hanger after the demoulding continues to be placed on the conveyer belt and transmits, and makes it through the secondary drying device; Below the discharge end of conveyer belt, place collecting box.
Shown in Fig. 1,2 and 3, a kind of picture hanger automated production equipment that adapts with aforementioned production method, comprise a conveyer belt 1 and the jig 2 of at least one, described conveyer belt 1 top is disposed with automatically dropping glue machine 3, automatic hoisting mechanism 4, drying unit 5 and secondary drying device 6 along its direction of transfer.Described jig 2 comprises positioning plate 7 and location cover plate 8, and described positioning plate 7 is that a flat board and its upper side are evenly equipped with the groove 9 that several are used to locate sticker plate placement location; Described location cover plate 8 is provided with the through hole 10 that is used to locate the coupler body placement location; The perimembranous of described location sticker plate is provided with alignment pin 11, and the perimembranous correspondence of described location cover plate is provided with locating hole 12, and described alignment pin 11 cooperates with locating hole 12, to realize positioning plate 7 and the accurate location of locating cover plate 8.
As shown in Figure 1, for the ease of collecting product, below the discharge end of conveyer belt, place collecting box 13.
As shown in Figure 4, the injecting glue syringe 14 of described automatically dropping glue machine is arranged on the syringe locating rack 15, described syringe locating rack is installed on the frame 16 of conveyer belt both sides, frame 16 1 sides that are positioned at syringe locating rack below are provided with the moving push pedal 17 that is used to clamp jig 2 on the conveyer belt, and its opposite side is provided with and is used to the quiet push pedal 18 that cooperates moving push pedal to clamp jig on the conveyer belt; Described moving push pedal drives its reciprocating motion by horizontal push 19.Described horizontal push 19 can be the motion bar of executing agencies such as cylinder, hydraulic stem, electric pushrod.
As shown in Figure 5, described automatic hoisting mechanism comprise across at the portal frame on the conveyer belt frame 20, be installed in vertical push rod 21 on the portal frame 20, be installed in the pressing plate 22 of vertical push rod lower end, the motion bar that described vertical push rod 21 can be executing agencies such as cylinder, hydraulic stem, electric pushrod.Described pressing plate is provided with several and the corresponding installing hole of location cover plate through hole, be equipped with the catotropic bolt 23 of bolt on the described installing hole, pass on the bolt of pressing plate upper side and be bolted with stop nut 24, be provided with back-moving spring 25 between described bolt head and the pressing plate downside.
As shown in Figure 6, described drying unit comprises first casing 26 that tips upside down on the conveyer belt, the top of described first casing 26 is provided with first blower fan 27 and a UV lamp 28, and described first blower fan blows in first casing from top to bottom, and a described UV lamp is installed in the downside of blower fan; The described first casing side also be provided with several small fans 29, described small fan is installed on the support 30, described support is installed on the frame 16 of driving-belt.
Described secondary drying device comprises second casing that tips upside down on the conveyer belt, and the top of described second casing is provided with second blower fan and the 2nd UV lamp.Because the secondary drying apparatus structure is similar to drying unit basically, just do not giving unnecessary details here.
The present invention does not limit to above-mentioned better embodiment, and all equalizations of being done according to the present patent application claim change and modify, and all should belong to covering scope of the present invention.