CN103212804B - Laser wets the preposition spray water distributor of cutting processing - Google Patents
Laser wets the preposition spray water distributor of cutting processing Download PDFInfo
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- CN103212804B CN103212804B CN201210015845.9A CN201210015845A CN103212804B CN 103212804 B CN103212804 B CN 103212804B CN 201210015845 A CN201210015845 A CN 201210015845A CN 103212804 B CN103212804 B CN 103212804B
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Abstract
The present invention relates to a kind of laser to wet the preposition spray water distributor of cutting processing, mainly solve in the process of Laser Processing microtubules diameter pipes in prior art, the heat produced causes fire damage to part, the problem of chip not easy-clear, the present invention is by adopting a kind of preposition spray water distributor, comprise motor (1), shaft coupling (2), lining (3), aqueduct (4), automatic water supply system (5) and water inlet (6), motor (1) is by shaft coupling (2), lining (3) is connected with aqueduct (4), lining (3) one end is positioned at shaft coupling (2), the other end and aqueduct (4) are tightly connected, aqueduct (4) has water inlet (6) near lining (3) one end, water inlet (6) is connected with automatic water supply system (5) sealed bearing (7), the external diameter of aqueduct (4) is less than the internal diameter of tubing to be processed (8), aqueduct (4) inserts the technical scheme of the inside of tubing to be processed away from lining (3) end, solve this problem preferably, can be used for laser to wet in the industrial production of cutting processing.
Description
Technical field
The present invention relates to a kind of laser to wet the preposition spray water distributor of cutting processing.
Background technology
Laser cutting technique, owing to having minimizing process time, cuts down finished cost, and improves the advantage of workpiece quality, is widely used in the processing of metal and nonmetallic materials, and Laser cutting also has the trend replacing conventional tool gradually.
Laser Micro-Machining, because working (machining) efficiency is high, cutting residue is few, the features such as the automation of process are processed, easily realized in noncontact, thus becomes the main method of thin-wall pipes processing.The laser cutting of thin-wall pipes is moved along line of cut on tubing by overlapped laser pulse point, inputs the auxiliary fusing cutting of hyperbaric oxygen simultaneously.The material molten gasification of Laser Focusing point place, slag is blown out by gas, and metal pipe-wall forms cutting track.Originally melting gas and slag are outwards launched, but finally, most steam all becomes chip, are dispersed in ablation pattern surface surrounding and cutting.The formation of chip destroys outward appearance and the performance of part.It also reduces ablation efficiency, due to the front chip once stayed may block next time scanning time laser beam propagation path.
When the tubing of laser cutting Large Diameter Pipeline, the overheated impact brought in zonule is little.But need the tubing cutting small caliber in a lot of application, (caliber is generally less than 5mm) can produce heat fast in laser processing procedure, the thermal diffusion of part can produce fire damage, no matter be heat affected area, melt region, double teeming, or dregs, all change micro-structural.Part heat-affected zone compromises the integrality of part, and then significantly reduces processing output.
General laser micro process have dry cut and wet cut two kinds of techniques, dry cutting process is blown by assist gas in laser and the material zone of action, for removing the disintegrating slag of otch and cooling laser active region.Wet cutting has superiority usually in finding cutting, because little metal parts can produce heat fast in cutting process, wet cutting has important function in maintenance heat affected area temperature is minimum, especially because the special temperature caused that spreads increases, wet cutting can help to maintain heat management best in workpiece.Simultaneously because the material after fusing and condensation still remains in otch and cutting surfaces.In order to eliminate them, the secondary air of limited air pressure is generated usually near laser beam.But this air-flow is very ineffective, because only there is a fraction of gas penetration to enter otch.Except the chip near otch, also have fusing particle and the deposition of evaporating materials on surface.And introduce water under high pressure to cut point, the very thin moisture film of one deck can be produced at surface of the work.The particle dropped on film cools very soon and there is no the surface that method is bonded in workpiece.The specific implementation of water guide mode: compared to dry cutting process, water guide link that wet cutting process is many, needs to import cooling water to cut point position.
CN202006338U discloses a kind of high power laser light cutting machine and light-conducting system field; especially water-cooled laser cutting head; it comprises water-cooled focus lamp inner core, water-cooled focus lamp overcoat; cooling water is connected with between water-cooled focus lamp inner core, water-cooled focus lamp overcoat; condensing lens and screening glass thereof are arranged in water-cooled focus lamp inner core; it is biconial air blowing cover small in ends, broad in the middle that the laser output of described water-cooled focus lamp inner core is provided with longitudinal cross-section, and the upper tapering outer surface of cover of blowing is provided with inlet suction port.
CN1827282 discloses a kind of for CO
2the digital-control laser cutting head of numerical control laser cutter and manufacture method thereof.Digital-control laser cutting head comprises water-cooled assembly, and the upper and lower part of described water-cooled assembly is all integral annular cooling water channel structures, and its annular cooling water groove is disposable machine uniformly machine-shaping; The loss of digital-control laser cutting head air pressure and light energy is in use little, focusing effect good, good airproof performance, cut sheet metal thickness are larger, availability ratio of the armor plate is high to adopt above technology to make, and has high strength, high resistance to pressure and high-termal conductivity.
Laser cutting machine water guiding system of the prior art is for water unstable, and structure is not compact, and whole equipment takes up space greatly, is also unfavorable for the control of equipment cost, and also no report does not control prior art automatically, supply water stable automatic water supply system.
Summary of the invention
Technical problem to be solved by this invention is in the process of Laser Processing microtubules diameter pipes, the heat produced causes fire damage to part, the problem of chip not easy-clear, the preposition spray water distributor that a kind of laser wets cutting processing is provided, adopting this device to have causes fire damage little to part, the advantage of chip easy-clear.
For solving the problems of the technologies described above, the technical solution used in the present invention is as follows: a kind of laser wets the preposition spray water distributor of cutting processing, comprise motor 1, shaft coupling 2, lining 3, aqueduct 4, automatic water supply system 5 and water inlet 6, motor 1 is by shaft coupling 2, lining 3 is connected with aqueduct 4, lining 3 one end is positioned at shaft coupling 2, the other end and aqueduct 4 are tightly connected, aqueduct 4 has water inlet 6 near lining 3 one end, water inlet 6 is connected with automatic water supply system 5 sealed bearing 7, the external diameter of aqueduct 4 is less than the internal diameter of tubing 8 to be processed, aqueduct 4 inserts the inside of tubing to be processed away from lining 3 end.
In technique scheme, preferred technical scheme aqueduct has the water jet of long trough, water under high pressure sprays from water jet after entering aqueduct.In tubing cutting process to be processed, aqueduct 4 does and the reciprocal rotation of tubing 8 to be processed under the drive of motor 1.
Automatic water supply system 5 comprises water tank, liquid level sensor, the second water inlet, magnetic valve, delivery port, centrifugal pump, water pipe and liquid level line; Liquid level sensor is positioned at the liquid level line position, middle and upper part of water tank, and one end of the second water inlet is connected to water tank upper, and the other end is connected with water source by magnetic valve; One end of water pipe is positioned at bottom or the side of water tank, and is positioned at below liquid level line; The other end of water pipe is connected with centrifugal pump, and one end of delivery port is positioned on centrifugal pump, and the other end is connected with the aqueduct of laser cutting machine.
In technique scheme, preferred technical scheme water tank is made up of transparent material; Preferred technical scheme liquid level sensor, magnetic valve, centrifugal pump are controlled by Programmable Logic Controller (PLC).
Compared to dry cutting process, water guide link that wet cutting process is many, needs to import cooling water to cut point position.In the preposition spray water distributor that the present invention proposes: aqueduct adopts the tubing thinner than pipe internal diameter, water delivered to cut end, it has the water jet of long trough, can spray after water under high pressure injects aqueduct from water jet.In tubing cutting process, pipe material clamp drives tubing High Rotation Speed, and aqueduct does with tubing reciprocal rotation under the drive of motor, and water jet rotates, thus can realize the cooling of whole tubing.Be matched in clearance between aqueduct and tubing, prevent aqueduct wearing and tearing tubing in relative movement.Lining is arranged on aqueduct end, protects aqueduct first, if when second cutting microtubules diameter pipes, the external diameter of aqueduct is less, aqueduct end mounting bush, is conveniently connected with shaft coupling.
The output shaft of motor is connected with shaft coupling, and the other end of shaft coupling is connected with the lining installing aqueduct, thus the rotary motion of motor output shaft is delivered to aqueduct.Water tank is made by transparent material, can observe the change of water level at any time.In water tank, be provided with liquid level sensor, preset the numerical value of liquid level sensor, as long as water level is lower than the registration of liquid level sensor, liquid level sensor sends signal, and magnetic valve is opened, water filling in water tank.Magnetic valve is in normally closed state.Centrifugal pump has water inlet and delivery port, and water inlet is connected with water tank by water pipe, and become water under high pressure through the current of centrifugal pump and penetrated by delivery port, delivery port is connected with aqueduct.Whole process is controlled by PLC, supplies water stable.
In laser cutting, the cooling water effect of importing: 1. cool tubing when laser cutting.2. remove chip.Motlten metal and metallic vapour are in the deposition of tube surfaces, and the cooling water of importing can produce the very thin moisture film of one deck at surface of the work, and the particle dropped on film cools very soon and there is no the surface that method is bonded in workpiece.The additional high pressure gas coaxial with laser beam blows out cutting area the chip cooled, and chip is pooled to sewage filter device together in company with current and filters.Centrifugal pump in the present invention pressurizes to cooling water, can play the effect of removing chip better.
What the present invention proposed be applicable to thin-wall pipes wets and cuts the preposition water distributor of processing, introduces water under high pressure and cools fast, prevent the excessive calcination of tubing, reduce the pollution in cutting process in the process for Laser Processing microtubules diameter pipes.Overcome the drawback that rearmounted water guide exists simultaneously.What the present invention proposed be applicable to thin-wall pipes wets and cuts the water supply installation of processing, overcome existing water system for water unstable simultaneously, structure is not compact, whole equipment takes up space greatly, the drawback that equipment cost is high, and having supplies water stablizes, compact conformation, whole equipment takes up space little, the advantage that equipment cost is low, achieves good technique effect.
Accompanying drawing explanation
Fig. 1 is that laser wets the preposition spray water distributor schematic diagram of cutting processing.
Fig. 2 wets for thin-wall pipes to cut the supply equipment schematic diagram of processing.
In Fig. 1,1 is motor, and 2 is shaft coupling, and 3 is lining, and 4 is aqueduct, and 5 is automatic water supply system, and 6 is water inlet, and 7 is sealed bearing, and 8 is tubing to be processed, and 9 is cutting head, and 10 is fixture, and 11 is seal plug.I is processing district; II is work area to be added.
In Fig. 2,21 is water tank, 22 liquid level sensors, 23 second water inlets, and 24 is magnetic valve, 25 be delivery port, 26 for centrifugal pump, 27 is water pipe, and 28 is liquid level line.
Below by embodiment, the invention will be further elaborated, but be not limited only to the present embodiment.
Specific embodiment
[embodiment 1]
A kind of laser wets the preposition spray water distributor of cutting processing, as shown in Figure 1, comprise motor 1, shaft coupling 2, lining 3, aqueduct 4, automatic water supply system 5 and water inlet 6, motor 1 is connected with aqueduct 4 by shaft coupling 2, lining 3, lining 3 one end is positioned at shaft coupling 2, the other end and aqueduct 4 are tightly connected, aqueduct 4 has water inlet 6 near lining 3 one end, water inlet 6 is connected with automatic water supply system 5 sealed bearing 7, the external diameter of aqueduct 4 is less than the internal diameter of tubing 8 to be processed, and aqueduct 4 inserts the inside of tubing to be processed away from lining 3 end.
Described automatic water supply device, as shown in Figure 2, comprises water tank 21, liquid level sensor 22, second water inlet 23, magnetic valve 24, delivery port 25, centrifugal pump 26, water pipe 27 and liquid level line 28; Liquid level sensor 22 is positioned at middle and upper part liquid level line 28 position of water tank 21, and one end of water inlet 23 is connected to water tank 21 top, and the other end is connected with water source by magnetic valve 24; One end of water pipe 27 is positioned at bottom or the side of water tank 21, and is positioned at liquid level line less than 28; The other end of water pipe 27 is connected with centrifugal pump 26, and one end of delivery port 25 is positioned on centrifugal pump 26, and the other end is connected with the aqueduct of laser cutting machine.Water tank 21 is made up of transparent material, and liquid level sensor, magnetic valve 24, centrifugal pump 26 are by Controlled by Programmable Controller.
Adopt this device to supply water to laser cutting machine, preset the numerical value of liquid level sensor, as long as water level is lower than the registration of liquid level sensor, liquid level sensor sends signal, and magnetic valve is opened, water filling in water tank.Magnetic valve is in normally closed state.
What this embodiment provided be applicable to, and thin-wall pipes wets cuts the preposition water distributor of processing, introduce water under high pressure in process for Laser Processing microtubules diameter pipes to cool fast, prevent the excessive calcination of tubing, reduce the pollution in cutting process, overcome the drawback that rearmounted water guide exists simultaneously.The wet automatic water supply device of cutting processing of laser used has and supplies water stable, and compact conformation, equipment takes up space little, the advantage that equipment cost is low.
Claims (5)
1. a laser wets the preposition spray water distributor of cutting processing, comprise motor (1), shaft coupling (2), lining (3), aqueduct (4), automatic water supply system (5) and water inlet (6), motor (1) is by shaft coupling (2), lining (3) is connected with aqueduct (4), lining (3) one end is positioned at shaft coupling (2), the other end and aqueduct (4) are tightly connected, aqueduct (4) has water inlet (6) near lining (3) one end, water inlet (6) is connected with automatic water supply system (5) sealed bearing (7), the external diameter of aqueduct (4) is less than the internal diameter of tubing to be processed (8), aqueduct (4) inserts the inside of tubing to be processed away from lining (3) end.
2. laser according to claim 1 wets the preposition spray water distributor of cutting processing, and it is characterized in that water jet aqueduct (4) having long trough, water under high pressure sprays from water jet after entering aqueduct.
3. laser according to claim 1 wets the preposition spray water distributor of cutting processing, and it is characterized in that in tubing cutting process to be processed, aqueduct (4) does and tubing to be processed (8) reciprocal rotation under the drive of motor (1).
4. laser according to claim 1 wets the preposition spray water distributor of cutting processing, it is characterized in that automatic water supply system comprises water tank, liquid level sensor, the second water inlet, magnetic valve, delivery port, centrifugal pump, water pipe and liquid level line; Liquid level sensor is positioned at the liquid level line position, middle and upper part of water tank, and one end of the second water inlet is connected to water tank upper, and the other end is connected with water source by magnetic valve; One end of water pipe is positioned at bottom or the side of water tank, and is positioned at below liquid level line; The other end of water pipe is connected with centrifugal pump, and one end of delivery port is positioned on centrifugal pump, and the other end is connected with the aqueduct of the preposition spray water distributor of laser cutting machine, and liquid level sensor, magnetic valve, centrifugal pump are by Controlled by Programmable Controller.
5. laser according to claim 4 wets the preposition spray water distributor of cutting processing, it is characterized in that water tank is made up of transparent material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210015845.9A CN103212804B (en) | 2012-01-19 | 2012-01-19 | Laser wets the preposition spray water distributor of cutting processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210015845.9A CN103212804B (en) | 2012-01-19 | 2012-01-19 | Laser wets the preposition spray water distributor of cutting processing |
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| Publication Number | Publication Date |
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| CN103212804A CN103212804A (en) | 2013-07-24 |
| CN103212804B true CN103212804B (en) | 2015-09-30 |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5073694A (en) * | 1991-02-21 | 1991-12-17 | Synthes (U.S.A.) | Method and apparatus for laser cutting a hollow metal workpiece |
| JPH1190661A (en) * | 1997-09-24 | 1999-04-06 | Olympus Optical Co Ltd | Method and device for laser beam machining |
| JP2001129685A (en) * | 1999-11-02 | 2001-05-15 | Nisshin Steel Co Ltd | Inner surface shield jig for manufacturing metal welded pipe |
| JP2010110775A (en) * | 2008-11-05 | 2010-05-20 | Amada Co Ltd | Thermal cutting apparatus |
| KR20100071577A (en) * | 2008-12-19 | 2010-06-29 | 재단법인 포항산업과학연구원 | Apparatus for welding a pipe and method of welding a pipe by using the same |
| CN201856036U (en) * | 2007-11-07 | 2011-06-08 | 通快机床两合公司 | Laser processing equipment with mechanism for spraying and/or cooling inner wall of pipe fitting |
| CN202607076U (en) * | 2012-01-19 | 2012-12-19 | 昆山思拓机器有限公司 | Preposed spray water-guiding mechanism of laser wet cutting process |
-
2012
- 2012-01-19 CN CN201210015845.9A patent/CN103212804B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5073694A (en) * | 1991-02-21 | 1991-12-17 | Synthes (U.S.A.) | Method and apparatus for laser cutting a hollow metal workpiece |
| JPH1190661A (en) * | 1997-09-24 | 1999-04-06 | Olympus Optical Co Ltd | Method and device for laser beam machining |
| JP2001129685A (en) * | 1999-11-02 | 2001-05-15 | Nisshin Steel Co Ltd | Inner surface shield jig for manufacturing metal welded pipe |
| CN201856036U (en) * | 2007-11-07 | 2011-06-08 | 通快机床两合公司 | Laser processing equipment with mechanism for spraying and/or cooling inner wall of pipe fitting |
| JP2010110775A (en) * | 2008-11-05 | 2010-05-20 | Amada Co Ltd | Thermal cutting apparatus |
| KR20100071577A (en) * | 2008-12-19 | 2010-06-29 | 재단법인 포항산업과학연구원 | Apparatus for welding a pipe and method of welding a pipe by using the same |
| CN202607076U (en) * | 2012-01-19 | 2012-12-19 | 昆山思拓机器有限公司 | Preposed spray water-guiding mechanism of laser wet cutting process |
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| CN103212804A (en) | 2013-07-24 |
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