CN103212579B - A kind of six-high cluster mill - Google Patents
A kind of six-high cluster mill Download PDFInfo
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Abstract
本发明提供了一种六辊轧机,包括:上支承辊、上中间辊、上工作辊、下工作辊、下中间辊、下支承辊和液压侧推装置,所述上支承辊、上中间辊、上工作辊、下工作辊、下中间辊和下支承辊从上到下依次排列并且分别通过旋转轴承支撑在各自的轴承座上,所述上支承辊和下支承辊相对于所述六辊轧机的轧制线对称布置,所述上中间辊和下中间辊相对于所述轧制线对称布置,所述上工作辊和下工作辊相对于所述轧制线对称布置,所述上、下中间辊和上、下工作辊的旋转中心线在水平方向上间隔不超过1毫米,所述液压侧推装置从所述上工作辊和下工作辊的轴承座侧面支撑所述轴承座。本发明提供的六辊轧机在轧制高抗力的材料时可采用小工作辊辊径,产品产量、质量高,结构简单,明显降低生产成本。
The invention provides a six-high rolling mill, comprising: an upper back-up roll, an upper middle roll, an upper work roll, a lower work roll, a lower middle roll, a lower back-up roll and a hydraulic lateral thrust device, the upper back-up roll, upper middle roll , the upper work roll, the lower work roll, the lower intermediate roll and the lower back-up roll are arranged in order from top to bottom and are respectively supported on their respective bearing housings by rotating bearings. The upper back-up roll and the lower back-up roll are relatively The rolling line of the rolling mill is symmetrically arranged, the upper intermediate roll and the lower intermediate roll are symmetrically arranged relative to the rolling line, the upper working roll and the lower working roll are symmetrically arranged relative to the rolling line, and the upper and lower intermediate rolls are symmetrically arranged relative to the rolling line. The centerlines of rotation of the lower intermediate roll and the upper and lower work rolls are separated by no more than 1 mm in the horizontal direction, and the hydraulic side pushing device supports the bearing housings from the sides of the bearing housings of the upper and lower working rolls. The six-high rolling mill provided by the invention can adopt small working roll diameters when rolling high-resistance materials, has high product output and quality, simple structure, and obviously reduces production costs.
Description
技术领域 technical field
本发明涉及一种六辊轧机,具体涉及高抗力材料的冷带钢轧制的六辊轧机。 The invention relates to a six-high rolling mill, in particular to a six-high rolling mill for cold strip rolling of high resistance materials.
背景技术 Background technique
六辊轧机是一种技术成熟的板带轧制主流机型,具有产量高、成品质量高、消耗较小、设备制造难度较小及维护量较小的优点。其主要结构如图1所示,包括轧制线调整装置101、上支承辊102、上中间辊103、中间辊弯辊窜辊装置104、上工作辊105、工作辊弯辊液压缸106、工作辊弯辊块107、下工作辊108、下中间辊109、机架110、下支承辊111和辊缝调整液压缸112。轧制线调整装置101用于调整轧制线高度。中间辊弯辊窜辊装置104用于调整板形。工作辊弯辊液压缸106用于调整板形。辊缝调整液压缸112用于调整轧件出口厚度。但常规的六辊冷轧机工作辊不能做得太小,其工作辊的径(辊身直径)宽(带钢宽度)比一般不小于0.25,当轧制高抗力的材料如中高牌号硅钢、不锈钢、高强钢及极薄规格的带钢时难以胜任,此时常采用多辊轧机轧制,典型机型为20辊轧机和18辊轧机。与六辊轧机相比,多辊轧机有轧制速度低、产量低、消耗大、操作麻烦、设备复杂制造难度大和维护量大的缺点,若能采用六辊轧机轧制,将有明显的经济效益。 The six-high rolling mill is a mainstream type of strip rolling with mature technology. It has the advantages of high output, high quality of finished products, low consumption, low difficulty in equipment manufacturing and low maintenance. Its main structure is shown in Figure 1, including rolling line adjustment device 101, upper backup roll 102, upper intermediate roll 103, intermediate roll bending roll shifting device 104, upper working roll 105, working roll bending hydraulic cylinder 106, working Roll bending block 107, lower working roll 108, lower intermediate roll 109, frame 110, lower backup roll 111 and roll gap adjustment hydraulic cylinder 112. The rolling line adjustment device 101 is used for adjusting the height of the rolling line. The intermediate roll bending and roll shifting device 104 is used to adjust the shape of the plate. Work roll bending hydraulic cylinder 106 is used to adjust the shape of the plate. The roll gap adjustment hydraulic cylinder 112 is used to adjust the exit thickness of the rolled piece. However, the work rolls of conventional six-high cold rolling mills cannot be made too small, and the ratio of the diameter (roll body diameter) to width (strip width) of the work rolls is generally not less than 0.25. When rolling high-resistant materials such as medium-high grade silicon steel, Stainless steel, high-strength steel and strip steel with extremely thin specifications are difficult to handle. At this time, multi-roll mills are often used for rolling. Typical models are 20-roll mills and 18-roll mills. Compared with the six-high rolling mill, the multi-roll rolling mill has the disadvantages of low rolling speed, low output, large consumption, troublesome operation, complex equipment, difficult manufacturing and large maintenance. If the six-high rolling mill can be used for rolling, there will be obvious economic benefits. benefit.
要用六辊轧机轧制上述材料,需大幅减小工作辊辊径。常规六辊轧机上工作辊105、下工作辊108、上支承辊102和下支撑辊111位于机架窗口中心,上述4个辊子的旋转中心线在水平方向上重合,上中间辊103和下中间辊109的旋转中心线在水平方向上重合,并且相对于上工作辊105、下工作辊108、上支承辊102和下支承辊111的旋转中心线设计有一个偏距,通常该偏距为5至6毫米。在偏心作用下轧制力将对轧辊产生水平分力,以消除轧辊轴承座与机架间的间隙,保证轧制时辊系的位置稳定。该偏心力很大,对工作辊传动的六辊轧机而言,是工作辊水平力的主要组成部分。在工作辊辊身水平力的作用下,辊径的减小带来其水平挠度的加大,进而使成品板形恶化。 To roll the above materials with a six-high mill, the diameter of the work rolls needs to be greatly reduced. The upper work roll 105, the lower work roll 108, the upper back-up roll 102 and the lower back-up roll 111 of a conventional six-high rolling mill are located at the center of the frame window, and the rotation centerlines of the above four rolls coincide in the horizontal direction, and the upper middle roll 103 and the lower middle roll The centerlines of rotation of the rolls 109 overlap in the horizontal direction, and are designed with an offset with respect to the centerlines of rotation of the upper work roll 105, the lower work roll 108, the upper backup roll 102 and the lower backup roll 111, usually the offset is 5 to 6mm. Under the action of eccentricity, the rolling force will generate a horizontal component force on the roll, so as to eliminate the gap between the roll bearing seat and the frame, and ensure the stable position of the roll system during rolling. The eccentric force is very large, and it is the main component of the horizontal force of the work rolls for the six-high rolling mill driven by the work rolls. Under the action of the horizontal force of the work roll body, the reduction of the roll diameter leads to the increase of its horizontal deflection, which further deteriorates the shape of the finished plate.
现有的一种解决方案是采用HS轧机,即中间辊传动并将工作辊做成可水平移动的形式,轧制时调整工作辊与中间辊之间的偏距以求大幅减小工作辊水平力从而大幅减小其辊径。由于轧制参数的波动,需及时调整偏距方可随时保持工作辊的小水平力状态。该方法保持了六辊轧机的主要优点,但结构和控制较复杂,且由于轧制力矩由中间辊与工作辊间的摩擦力提供,要求工作辊辊身的粗糙度不能太小,从而降低了成品带钢的表面质量,也有明显的缺点。 An existing solution is to use HS rolling mill, that is, the middle roll is driven and the work roll is made to be horizontally movable, and the offset distance between the work roll and the middle roll is adjusted during rolling to greatly reduce the work roll level. The force thus greatly reduces its roll diameter. Due to the fluctuation of rolling parameters, it is necessary to adjust the offset distance in time to maintain the small horizontal force state of the work rolls at any time. This method maintains the main advantages of the six-high rolling mill, but the structure and control are more complicated, and since the rolling torque is provided by the friction between the middle roll and the work roll, the roughness of the work roll body must not be too small, thereby reducing the The surface quality of the finished strip also has obvious disadvantages.
发明内容 Contents of the invention
本发明所要解决的技术问题是:提供一种轧制高抗力的材料时可采用小工作辊辊径的六辊轧机。 The technical problem to be solved by the present invention is to provide a six-high rolling mill that can use small working roll diameters when rolling high-resistance materials.
本发明提供了一种采用工作辊传动的六辊轧机,包括:上支承辊、上中间辊、上工作辊、下工作辊、下中间辊、下支承辊和液压侧推装置,所述上支承辊、上中间辊、上工作辊、下工作辊、下中间辊和下支承辊从上到下依次排列并且分别通过旋转轴承支撑在各自的轴承座上,所述上支承辊和下支承辊相对于所述六辊轧机的轧制线对称布置,所述上中间辊和下中间辊相对于所述轧制线对称布置,所述上工作辊和下工作辊相对于所述轧制线对称布置,所述上、下中间辊和上、下工作辊的旋转中心线在水平方向上间隔不超过1毫米,所述液压侧推装置从所述上工作辊和下工作辊的轴承座侧面支撑所述轴承座。 The invention provides a six-high rolling mill driven by work rolls, comprising: an upper back-up roll, an upper middle roll, an upper work roll, a lower work roll, a lower middle roll, a lower back-up roll, and a hydraulic lateral thrust device. Rolls, upper intermediate rolls, upper work rolls, lower work rolls, lower intermediate rolls and lower back-up rolls are arranged in sequence from top to bottom and are supported on their respective bearing housings by rotating bearings, and the upper back-up rolls and lower back-up rolls are opposite to each other The rolling line of the six-roll mill is symmetrically arranged, the upper intermediate roll and the lower intermediate roll are symmetrically arranged relative to the rolling line, and the upper working roll and the lower working roll are symmetrically arranged relative to the rolling line , the centerlines of rotation of the upper and lower intermediate rolls and the upper and lower work rolls are separated by no more than 1 millimeter in the horizontal direction, and the hydraulic lateral thrust device supports the The above-mentioned bearing housing.
所述上、下中间辊和上、下工作辊的旋转中心线在水平方向上间隔不超过0.3毫米。 The centerlines of rotation of the upper and lower intermediate rolls and the upper and lower work rolls are separated by no more than 0.3 millimeters in the horizontal direction.
所述上、下中间辊和上、下工作辊的旋转中心线在水平方向上间隔不超过0.2毫米。 The centerlines of rotation of the upper and lower intermediate rolls and the upper and lower work rolls are separated by no more than 0.2 mm in the horizontal direction.
所述上、下中间辊和上、下工作辊的旋转中心线在水平方向上对齐。 The centerlines of rotation of the upper and lower intermediate rolls and the upper and lower work rolls are aligned in the horizontal direction.
所述上、下支承辊的旋转中心线和上、下中间辊的旋转中心线在水平方向上间隔布置。 The rotation centerlines of the upper and lower supporting rollers and the rotation centerlines of the upper and lower intermediate rollers are arranged at intervals in the horizontal direction.
所述液压侧推装置包括活动衬板、侧推液压缸和第一工作辊弯辊块,所述活动衬板由埋设在所述工作辊弯辊块内的侧推液压缸推动,所述活动衬板与所述工作辊的轴承座连接,使得所述活动衬板在轧制时夹紧工作辊的轴承座。 The hydraulic side pushing device includes a movable liner, a side thrust hydraulic cylinder and a first work roll bending block, the movable liner is pushed by a side thrust hydraulic cylinder embedded in the work roll bending block, the movable The liner is connected with the chock of the work roll, so that the movable liner clamps the chock of the work roll during rolling.
所述工作辊的轴承座的另一侧设固定衬板,所述固定衬板固定在第一工作辊弯辊块对面的第二工作辊弯辊块上 The other side of the chock of the work roll is provided with a fixed liner, and the fixed liner is fixed on the bend block of the second work roll opposite to the bend block of the first work roll
本发明的有益效果主要是: The beneficial effects of the present invention are mainly:
1.无偏距设计可产生力学效应,与常规六辊轧机相比工作辊水平力下降2/3以上,从而在采用小工作辊时大幅减小工作辊水平挠度。 1. The non-offset design can produce mechanical effects. Compared with the conventional six-high rolling mill, the horizontal force of the work rolls is reduced by more than 2/3, thus greatly reducing the horizontal deflection of the work rolls when using small work rolls.
2.无偏距设计还可产生几何效应,与工作辊同等挠度的常规六辊轧机相比,对板形的不利影响下降约4/5,进而加大了工作辊的许用水平挠度,使工作辊可以做得更小。 2. The non-offset design can also produce geometric effects. Compared with the conventional six-high rolling mill with the same deflection of the work rolls, the adverse effect on the strip shape is reduced by about 4/5, thereby increasing the allowable horizontal deflection of the work rolls, so that Work rolls can be made smaller.
3.侧推液压缸水平压紧工作辊轴承座以保证轧制时工作辊的位置稳定。 3. The lateral thrust hydraulic cylinder presses the work roll chock horizontally to ensure the stable position of the work roll during rolling.
4.中间辊与支承辊间的大偏距可保证轧制时中间辊的位置稳定。 4. The large offset distance between the intermediate roll and the back-up roll can ensure the stability of the intermediate roll during rolling.
附图说明 Description of drawings
图1为现有技术中六辊轧机示意图。 Fig. 1 is a schematic diagram of a six-high rolling mill in the prior art.
图2为本发明中六辊轧机示意图。 Fig. 2 is a schematic diagram of a six-high rolling mill in the present invention.
图3为本发明中六辊轧机P向局部示意图。 Fig. 3 is a partial schematic diagram in the direction of P of the six-high rolling mill in the present invention.
图4为本发明中六辊轧机B-B向局部示意图。 Fig. 4 is a partial schematic diagram of the B-B direction of the six-high rolling mill in the present invention.
具体实施方式 detailed description
为了更好地理解本发明,下面结合实施实例和附图对本发明的技术方案做进一步的说明。如图2-4所示,六辊轧机包括轧制线调整装置201、上支承辊202、上中间辊203、中间辊弯辊窜辊装置204、上工作辊205、工作辊弯辊液压缸206、工作辊弯辊块207、下工作辊208、下中间辊209、机架210、下支承辊211、辊缝调整液压缸212和液压侧推装置。与现有技术中一样,轧制线调整装置201用于调整轧制线高度。中间辊弯辊窜辊装置204用于调整板形。工作辊弯辊液压缸206用于调整板形。辊缝调整液压缸212用于调整轧件出口厚度。 In order to better understand the present invention, the technical solutions of the present invention will be further described below in conjunction with implementation examples and accompanying drawings. As shown in Figure 2-4, the six-high rolling mill includes a rolling line adjustment device 201, an upper backup roll 202, an upper intermediate roll 203, an intermediate roll bending roll shifting device 204, an upper working roll 205, and a working roll bending hydraulic cylinder 206 , Work roll bending block 207, lower work roll 208, lower intermediate roll 209, frame 210, lower back-up roll 211, roll gap adjustment hydraulic cylinder 212 and hydraulic side pusher. As in the prior art, the pass line adjustment device 201 is used to adjust the height of the pass line. The intermediate roll bending and roll shifting device 204 is used to adjust the shape of the plate. Work roll bending hydraulic cylinder 206 is used to adjust the shape of the plate. The roll gap adjustment hydraulic cylinder 212 is used to adjust the exit thickness of the rolled piece.
其中,上支承辊202、上中间辊203、上工作辊205、下工作辊208、下中间辊209和下支承辊211从上到下依次排列并且分别通过旋转轴承支撑在各自的轴承座上,上支承辊202和下支承辊211相对于六辊轧机的轧制线对称布置,上中间辊203和下中间辊209相对于轧制线对称布置,上工作辊205和下工作辊208相对于所述轧制线对称布置。六辊轧机上工作辊205、下工作辊208、上中间辊203和下中间辊209的旋转中心线在水平方向上重合,即设计为无偏距结构,上支承辊202和下支撑辊211位于机架窗口中心,上支承辊202和下支撑辊211的旋转中心线在水平方向上重合。上中间辊203、下中间辊209与上支承辊202、下支承辊211的旋转中心线在水平方向上设置有一定偏距。同时为了抵消水平方向上的力,液压侧推装置从所述上工作辊和下工作辊的轴承座侧面支撑卡紧所述轴承座。 Wherein, the upper support roll 202, the upper intermediate roll 203, the upper work roll 205, the lower work roll 208, the lower intermediate roll 209 and the lower support roll 211 are arranged in sequence from top to bottom and are respectively supported on respective bearing housings by rotating bearings, The upper back-up roll 202 and the lower back-up roll 211 are arranged symmetrically with respect to the rolling line of the six-roll mill, the upper intermediate roll 203 and the lower intermediate roll 209 are arranged symmetrically with respect to the rolling line, and the upper work roll 205 and the lower work roll 208 are arranged symmetrically with respect to the rolling line of the six-roll mill. The rolling lines are arranged symmetrically. The centerlines of rotation of the upper work roll 205, the lower work roll 208, the upper middle roll 203 and the lower middle roll 209 of the six-high rolling mill coincide in the horizontal direction, that is, it is designed as a non-offset structure, and the upper back-up roll 202 and the lower back-up roll 211 are located at At the center of the frame window, the rotation centerlines of the upper support roller 202 and the lower support roller 211 coincide in the horizontal direction. The upper intermediate roller 203, the lower intermediate roller 209 and the rotation centerlines of the upper supporting roller 202 and the lower supporting roller 211 are provided with a certain offset distance in the horizontal direction. At the same time, in order to counteract the force in the horizontal direction, the hydraulic side pushing device supports and clamps the bearing housings from the sides of the bearing housings of the upper work roll and the lower work roll.
所述液压侧推装置包括活动衬板216、侧推液压缸214和第一工作辊弯辊块207-1,活动衬板216由埋设在所述工作辊弯辊块207内的侧推液压缸214推动,活动衬板216与工作辊的轴承座连接,使得所述活动衬板216在轧制时夹紧工作辊的轴承座。轧制时夹紧工作辊之轴承座可以保证轧制时工作辊的位置稳定,换辊时则松开工作辊轴承座以便沿轴向抽出轧辊。 The hydraulic side thrust device includes a movable liner 216, a side thrust hydraulic cylinder 214 and a first work roll bending block 207-1, and the movable liner 216 is formed by a side thrust hydraulic cylinder embedded in the work roll bending block 207. 214 pushes, and the movable liner 216 is connected with the chock of the work roll, so that the chock of the work roll is clamped by the movable liner 216 during rolling. Clamping the chocks of the work rolls during rolling can ensure the stability of the position of the work rolls during rolling, and loosen the chocks of the work rolls to pull out the rolls in the axial direction when changing the rolls.
所述工作辊的轴承座的另一侧设固定衬板219,所述固定衬板219固定在第一工作辊弯辊块207-1对面的第二工作辊弯辊块207-2上。 The other side of the chock of the work roll is provided with a fixed liner 219, and the fixed liner 219 is fixed on the second work roll bend block 207-2 opposite to the first work roll bend block 207-1.
活动衬板216侧的第一工作辊弯辊块207-1上嵌入并固定工字形的工作辊弯辊缸块213,工作辊弯辊缸块213内装工作辊弯辊液压缸206,并设有衬套215以便对侧推液压缸214之活塞杆导向。剖分为两半的卡键217将活动衬板216固定在侧推液压缸214之活塞杆上,卡键压盖218将卡键217限定位置。 The first work roll bending block 207-1 on the side of the movable liner 216 is embedded and fixed with an I-shaped work roll bending cylinder block 213, and the work roll bending cylinder block 213 is equipped with a work roll bending hydraulic cylinder 206, and is equipped with The bushing 215 guides the piston rod of the side thrust hydraulic cylinder 214 . The snap key 217 divided into two halves fixes the movable lining plate 216 on the piston rod of the side thrust hydraulic cylinder 214, and the snap key gland 218 limits the position of the snap key 217.
在上述实施例中,六辊轧机上工作辊205、下工作辊208、上中间辊203和下中间辊209的旋转中心线在水平方向上对齐重合,此时能够获得设计通用及设备制造便捷的效果,而无偏距设计的力学效应也近乎最佳,可得到最小的工作辊径(辊身直径)宽(带钢宽度)比。然而,当上工作辊205和下工作辊208旋转中心线与上中间辊203和下中间辊209的旋转中心线设置有微小偏距时,例如0.2毫米以内或者0.3毫米以内,无偏距设计的力学效应可能达到最佳。作为可选的实施例,当上工作辊205和下工作辊208旋转中心线与上中间辊203和下中间辊209的旋转中心线不超过1毫米时,都能获得较好的力学效应和几何效应从而得到较小的工作辊径宽比。 In the above embodiment, the centerlines of rotation of the upper work roll 205, the lower work roll 208, the upper middle roll 203 and the lower middle roll 209 of the six-high rolling mill are aligned and overlapped in the horizontal direction. The effect, and the mechanical effect of the non-offset design is almost optimal, and the smallest work roll diameter (roll body diameter) width (strip width) ratio can be obtained. However, when there is a small offset between the centerlines of rotation of the upper work roll 205 and the lower work roll 208 and the center line of rotation of the upper intermediate roll 203 and the lower intermediate roll 209, such as within 0.2 mm or within 0.3 mm, no offset design Mechanical effects may be optimal. As an optional embodiment, when the rotation centerlines of the upper work roll 205 and the lower work roll 208 and the rotation centerlines of the upper intermediate roll 203 and the lower intermediate roll 209 are not more than 1 mm, better mechanical effects and geometrical effects can be obtained. The effect results in a smaller work roll diameter-to-width ratio.
本发明将上工作辊205和下工作辊208旋转中心线与上中间辊203和下中间辊209的旋转中心线在水平方向上对齐或者设置为方向有利的微小偏差,将所述中间辊与所述支承辊间设计一个较大的偏距,并在相应轴承座侧面设置液压侧推装置,轧制时夹紧工作辊之轴承座以保证轧制时工作辊的位置稳定,换辊时则松开工作辊轴承座以便沿轴向抽出轧辊。按该方法设计的轧机可用较低成本生产中高牌号硅钢、高强钢、钛合金、镍基合金和部分不锈钢,继承了常规六辊轧机的全部优点并避免了HS轧机的缺点。 In the present invention, the centerlines of rotation of the upper work roll 205 and the lower work roll 208 and the centerlines of rotation of the upper intermediate roll 203 and the lower intermediate roll 209 are aligned in the horizontal direction or set as a small deviation in a favorable direction. A larger offset distance is designed between the above backup rolls, and a hydraulic side thrust device is installed on the side of the corresponding bearing housing, and the bearing housing of the work roll is clamped during rolling to ensure that the position of the work roll is stable during rolling, and it is loose when changing the roll. Open the work roll chock to withdraw the roll axially. The rolling mill designed according to this method can produce medium and high-grade silicon steel, high-strength steel, titanium alloy, nickel-based alloy and some stainless steel at a relatively low cost, inheriting all the advantages of the conventional six-high rolling mill and avoiding the disadvantages of the HS rolling mill.
以上说明仅为本发明的应用实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明申请专利范围所作的等效变化,仍属本发明的保护范围。 The above descriptions are only application examples of the present invention, and of course the scope of rights of the present invention cannot be limited by this. Therefore, equivalent changes made according to the patent scope of the present invention still belong to the protection scope of the present invention.
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| CN103962378B (en) * | 2014-04-22 | 2016-03-02 | 中冶南方工程技术有限公司 | The independent changing rig of intermediate calender rolls in one |
| CN103920711B (en) * | 2014-04-22 | 2016-03-30 | 中冶南方工程技术有限公司 | A kind of roll-shifting device of intermediate roller driven |
| CN104209325A (en) * | 2014-09-10 | 2014-12-17 | 中冶南方工程技术有限公司 | Large roll, small roll and bent roll system suitable for double-stand flattening and double cold reduction unit |
| CN107790495A (en) * | 2017-11-28 | 2018-03-13 | 中冶南方工程技术有限公司 | A kind of metal strip rolling mill of the collateral runner of band |
| CN108213077A (en) * | 2017-12-29 | 2018-06-29 | 武汉钢铁有限公司 | The method of cold rolling >=2.5%Si high silicon steel |
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