CN103205907A - Oil spraying method and oil spraying device of elevator steel wire rope strand - Google Patents
Oil spraying method and oil spraying device of elevator steel wire rope strand Download PDFInfo
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- CN103205907A CN103205907A CN2013101703758A CN201310170375A CN103205907A CN 103205907 A CN103205907 A CN 103205907A CN 2013101703758 A CN2013101703758 A CN 2013101703758A CN 201310170375 A CN201310170375 A CN 201310170375A CN 103205907 A CN103205907 A CN 103205907A
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Abstract
The invention discloses an oil spraying method and an oil spraying device of an elevator steel wire rope strand. The oil spraying device mainly consists of a tile pressing device, an oil spraying pipeline system, an oil inlet pipe, a filter, a heat-insulation oil pot, an electric heating pipe, a motor and a gear oil pump, wherein the tile pressing device is arranged on the heat-insulation oil pot; the motor is arranged on the side edge of the tile pressing device; a shaft coupler is connected with the gear oil pump; the gear oil pump is connected with the oil spraying pipeline system; the oil inlet pipe is connected with the filter; and the electric heating pipe is arranged at the bottom of the heat-insulation oil pot. When the oil is sprayed to the elevator steel wire rope strand, a steel wire in a stranded rope procedure penetrates well, the electric heating pipe is started to indirectly heat the heat-insulation oil pot, the oil is heated to 100-120 DEG C, and a host of a stranded rope machine and the motor are started, so that the gear oil pump arranged on the heat-insulation oil pot starts working, and an overflow valve of the oil spraying pipeline system is adjusted to control the oil amount and ensure the oil spraying quality; and thus, the requirement on the oil content rate of the stranded rope can be met. According to the oil spraying method, the automation degree is high, oil spraying on the stranded rope is uniform, the energy is saved, and the consumption is reduced.
Description
Technical field
The present invention relates to a kind of elevator wire rope thigh oil spout fat method and device thereof, belong to the metallic article technical field of processing equipment.
Background technology
In the elevator wire rope strand production process, require the grease spray evenly to all steel wire spray greases of thigh, reach the oil content of elevator wire rope requirement, increase the lubricant effect of steel wire rope, guarantee steel wire rope not corrosion of steel wire in use fracture of wire, strengthen the service life of steel wire rope.
During elevator wire rope was produced, strand production was topmost link, and the former thigh oil spout fat device that uses directly heats as heating tube, the grease carbonization is serious like this, oil smoke is serious, and the grease heating-up temperature is inhomogeneous to be caused spraying quality and descend, the bigger assurance of oil content fluctuation not product quality; Oil cauldron does not have attemperator, causes the oil cauldron heat radiation very fast, the easily cooling of oil temperature, and heating tube often is in the energising heated condition, has increased the loss of heating tube, has increased power consumption, thereby has increased production cost.
This technology is not seen on public's medium identical technology contents report.
Summary of the invention
The objective of the invention is in order to overcome the deficiencies in the prior art, a kind of elevator wire rope thigh oil spout fat method and device thereof are provided.
The present invention is in elevator wire rope strand production process, the strand surface is carried out being lubricated processing between antirust and the steel wire, require the strand operation before the plying between steel wire and the steel wire, be full of grease between thigh and the thigh, guarantee steel wire rope non-corrosive in stacking, use, increase the lubricated of steel wire rope, reduce the steel rope abrasion fracture of wire, improve steel wire rope service life.
The present invention only needs heating and melting just can in order to ensure oil quality, reduce the grease carbonization by the oil pump spray on thigh in process of production, takes the electric heating tube indirect, and heating is more even like this, and grease spray quality height reduces the grease cost consumption.Because the heat energy heat radiation is very fast, takes to install additional the heat-insulation and heat-preservation material at the edge of oil cauldron, the heat energy that allows heating tube send fully heats on oil cauldron, and can allow oil cauldron be incubated, and reaches energy savings like this, reduces power consumption and heating tube consumption.
Elevator wire rope thigh oil spout fat device of the present invention is mainly by pressing watt device, injection tubing system, oil inlet pipe, filter, insulation oil cauldron, electric heating tube, motor and gear oil pump to form; Press a watt device to be installed on the insulation oil cauldron, pressing a watt device side that motor is installed, be connected with injection tubing system, oil inlet pipe and filter by shaft coupling connection gear oil pump, gear oil pump, be provided with electric heating tube in insulation oil cauldron bottom.
Described insulation oil cauldron material is double-layer plate, is provided with insulation material between double-layer plate.
The edge of described insulation oil cauldron is provided with the heat-insulation and heat-preservation material.
Elevator wire rope thigh oil spout fat method comprises following implementation step:
(1) at first the steel wire of strand operation is put on, guaranteed ordinary production operation;
(2) start electric heating tube, give the heating of insulation oil cauldron indirectly by electric heating tube, grease is heated to 100~120 ℃, start Bunching machine main frame and motor then, the gear oil pump that is installed in this moment on the insulation oil cauldron is started working.
(3) overflow valve of adjusting injection tubing system, what of oil quantity control spray, and guarantees the oil spout quality, can satisfy the requirement of strand oil content.
Beneficial effect of the present invention:
1, the present invention has startup, stops, overflow regulates insulation, temperature control, functions such as environment protection control, characteristics such as simple to operate, that automaticity is high, operate steadily, the grease spray is evenly, guarantee the every even oiling of steel wire, the strand oil content is effectively guaranteed, improves the Wire Rope Production quality.
2, cut down the consumption of energy energy savings.
Description of drawings
Fig. 1 is the structural representation of elevator wire rope thigh oil spout fat device of the present invention;
Fig. 2 is that the A of Fig. 1 is to view.
Among the figure: 1-pressure watt device, 2-injection tubing system, 3-oil inlet pipe, 4-filter, 5-insulation oil cauldron, 6-electric heating tube, 7-motor, 8-gear oil pump.
The specific embodiment
Below in conjunction with accompanying drawing the thigh oil spout fat device that the present invention is used for elevator wire rope production is described in further detail:
Among the figure, it is mainly by pressing a watt device 1, injection tubing system 2, oil inlet pipe 3, filter 4, insulation oil cauldron 5, electric heating tube 6, motor 7 and gear oil pump 8 to form; Press a watt device 1 to be installed on the insulation oil cauldron 5, pressing watt device 1 side that motor 7 is installed, be connected with injection tubing system 2, oil inlet pipe 3 and filter 4 by shaft coupling connection gear oil pump 8, gear oil pump 8, be provided with electric heating tube 6 in insulation oil cauldron 5 bottoms.
Described insulation oil cauldron 5 materials are double-layer plate, are provided with insulation material between double-layer plate.
The edge of described insulation oil cauldron 5 is provided with the heat-insulation and heat-preservation material.
Elevator wire rope thigh oil spout fat method comprises following implementation step:
(1) at first the steel wire of strand operation is put on, guaranteed ordinary production operation;
(2) start electric heating tube 6, give the insulation oil cauldron 5 heating indirectly by electric heating tube 6, grease is heated to 100~120 ℃, start Bunching machine main frame and motor 7 then, the gear oil pump 8 that is installed in this moment on the insulation oil cauldron 5 is started working;
(3) overflow valve of adjusting injection tubing system 2, what of oil quantity control spray, and guarantees the oil spout quality, can satisfy the requirement of strand oil content.
Claims (4)
1. elevator wire rope thigh oil spout fat device is characterized in that: it is mainly by pressing watt device (1), an injection tubing system (2), oil inlet pipe (3), filter (4), insulation oil cauldron (5), electric heating tube (6), motor (7) and gear oil pump (8) to form; Press a watt device (1) to be installed on the insulation oil cauldron (5), pressing watt device (a 1) side that motor (7) is installed, be connected with injection tubing system (2), oil inlet pipe (3) and filter (4) by shaft coupling connection gear oil pump (8), gear oil pump (8), be provided with electric heating tube (6) in insulation oil cauldron (5) bottom.
2. elevator wire rope thigh oil spout fat device as claimed in claim 1, it is characterized in that: described insulation oil cauldron (5) material is double-layer plate, is provided with insulation material between double-layer plate.
3. elevator wire rope thigh oil spout fat device as claimed in claim 1 or 2, it is characterized in that: the edge of described insulation oil cauldron (5) is provided with the heat-insulation and heat-preservation material.
4. elevator wire rope thigh oil spout fat method is characterized in that comprising following implementation step:
(1) at first the steel wire of strand operation is put on, guaranteed ordinary production operation;
(2) start electric heating tube (6), give insulation oil cauldron (5) heating indirectly by electric heating tube (6), grease is heated to 100~120 ℃, starts Bunching machine main frame and motor (7) then, the gear oil pump (8) that be installed on the insulation oil cauldron (5) this moment is started working;
(3) overflow valve of adjusting injection tubing system (2), what of oil quantity control spray, and guarantees the oil spout quality, can satisfy the requirement of strand oil content.
Priority Applications (1)
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CN2013101703758A CN103205907A (en) | 2013-05-10 | 2013-05-10 | Oil spraying method and oil spraying device of elevator steel wire rope strand |
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CN2013101703758A CN103205907A (en) | 2013-05-10 | 2013-05-10 | Oil spraying method and oil spraying device of elevator steel wire rope strand |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103469659A (en) * | 2013-09-27 | 2013-12-25 | 昆山凯诺尔金属制品有限公司 | Steel wire rope stranding device |
CN103498373A (en) * | 2013-09-27 | 2014-01-08 | 昆山凯诺尔金属制品有限公司 | Steel wire rope stranding device |
CN108396578A (en) * | 2018-01-12 | 2018-08-14 | 贵州钢绳股份有限公司 | Bunching machine oil cauldron indirect type heating means |
CN109112867A (en) * | 2018-08-21 | 2019-01-01 | 贵州钢绳股份有限公司 | 580 barreled steel wire rope grease rouge electromagnetic isolation of ф heats melting method and its device |
CN109930407A (en) * | 2019-04-17 | 2019-06-25 | 安徽省力通稀土钢缆有限公司 | A kind of production technology of corrosion prevention oiling PC steel strand wires |
CN110924203A (en) * | 2019-11-26 | 2020-03-27 | 江苏赛福天钢索股份有限公司 | Method for controlling oil content of steel wire rope |
CN116356591A (en) * | 2023-03-14 | 2023-06-30 | 江苏赛福天钢索股份有限公司 | Lubricating grease spraying device for elevator steel wire rope stranding |
Citations (9)
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DE1271600B (en) * | 1964-12-11 | 1968-06-27 | Produktionsgenossenschaft Mech | Strand lubricator for highly viscous lubricants |
CN201077928Y (en) * | 2007-07-10 | 2008-06-25 | 贵州钢绳股份有限公司 | Steel wire rope strand-spraying celvacene greases device |
CN201250359Y (en) * | 2008-08-22 | 2009-06-03 | 奥盛新材料股份有限公司 | Prestress wire oiling station |
CN101701427A (en) * | 2009-12-01 | 2010-05-05 | 宁夏电力建设工程公司 | Device for soaking oil on steel rope surface |
CN101709556A (en) * | 2009-11-11 | 2010-05-19 | 北京博壬宏环保设备有限公司 | Technique method for spraying lubricating grease on stranded wire rope |
CN201605485U (en) * | 2010-01-22 | 2010-10-13 | 贵州钢绳股份有限公司 | Novel oiling device for steel wire rope |
CN201695267U (en) * | 2010-04-16 | 2011-01-05 | 江苏神王集团有限公司 | Oil tank |
CN102817260A (en) * | 2012-08-21 | 2012-12-12 | 无锡通用钢绳有限公司 | Oil injection device for steel wire rope strands |
CN202755241U (en) * | 2012-08-21 | 2013-02-27 | 无锡通用钢绳有限公司 | Fueling injection equipment of steel wire rope strand |
-
2013
- 2013-05-10 CN CN2013101703758A patent/CN103205907A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1271600B (en) * | 1964-12-11 | 1968-06-27 | Produktionsgenossenschaft Mech | Strand lubricator for highly viscous lubricants |
CN201077928Y (en) * | 2007-07-10 | 2008-06-25 | 贵州钢绳股份有限公司 | Steel wire rope strand-spraying celvacene greases device |
CN201250359Y (en) * | 2008-08-22 | 2009-06-03 | 奥盛新材料股份有限公司 | Prestress wire oiling station |
CN101709556A (en) * | 2009-11-11 | 2010-05-19 | 北京博壬宏环保设备有限公司 | Technique method for spraying lubricating grease on stranded wire rope |
CN101701427A (en) * | 2009-12-01 | 2010-05-05 | 宁夏电力建设工程公司 | Device for soaking oil on steel rope surface |
CN201605485U (en) * | 2010-01-22 | 2010-10-13 | 贵州钢绳股份有限公司 | Novel oiling device for steel wire rope |
CN201695267U (en) * | 2010-04-16 | 2011-01-05 | 江苏神王集团有限公司 | Oil tank |
CN102817260A (en) * | 2012-08-21 | 2012-12-12 | 无锡通用钢绳有限公司 | Oil injection device for steel wire rope strands |
CN202755241U (en) * | 2012-08-21 | 2013-02-27 | 无锡通用钢绳有限公司 | Fueling injection equipment of steel wire rope strand |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103469659A (en) * | 2013-09-27 | 2013-12-25 | 昆山凯诺尔金属制品有限公司 | Steel wire rope stranding device |
CN103498373A (en) * | 2013-09-27 | 2014-01-08 | 昆山凯诺尔金属制品有限公司 | Steel wire rope stranding device |
CN108396578A (en) * | 2018-01-12 | 2018-08-14 | 贵州钢绳股份有限公司 | Bunching machine oil cauldron indirect type heating means |
CN109112867A (en) * | 2018-08-21 | 2019-01-01 | 贵州钢绳股份有限公司 | 580 barreled steel wire rope grease rouge electromagnetic isolation of ф heats melting method and its device |
CN109930407A (en) * | 2019-04-17 | 2019-06-25 | 安徽省力通稀土钢缆有限公司 | A kind of production technology of corrosion prevention oiling PC steel strand wires |
CN110924203A (en) * | 2019-11-26 | 2020-03-27 | 江苏赛福天钢索股份有限公司 | Method for controlling oil content of steel wire rope |
CN116356591A (en) * | 2023-03-14 | 2023-06-30 | 江苏赛福天钢索股份有限公司 | Lubricating grease spraying device for elevator steel wire rope stranding |
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Application publication date: 20130717 |