CN103205150B - Anticorrosive coating with polyaniline covering gas-phase nano-silica and preparation method thereof - Google Patents

Anticorrosive coating with polyaniline covering gas-phase nano-silica and preparation method thereof Download PDF

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CN103205150B
CN103205150B CN201310098142.1A CN201310098142A CN103205150B CN 103205150 B CN103205150 B CN 103205150B CN 201310098142 A CN201310098142 A CN 201310098142A CN 103205150 B CN103205150 B CN 103205150B
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aniline
polyaniline
anticorrosive additive
preparation
silica
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CN103205150A (en
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黄美荣
谷国利
李新贵
刘涛涛
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Tongji University
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Abstract

The invention belongs to the field of coatings and particularly relates to a preparation method and application of an anticorrosive additive with polyaniline covering gas-phase nano-silica. The anticorrosive additive has a core-shell structure, the core is nano-silica particles, the shell is polyaniline, and the thickness of polyaniline covering the surface of the gas-phase nano-silica particles is even. In terms of total mass of the anticorrosive additive, the anticorrosive additive comprises, by weight, 0.25-20% of polyaniline. Conductivity of the anticorrosive additive reaches 10-1S*cm-1. The preparation method includes: aniline monomer pre-attachment, polyreaction, post-treatment, undoping and secondary doping. The invention further comprises preparation of an anticorrosive coating with polyaniline covering gas-phase nano-silica. The anticorrosive coating can be sprayed as primer of various metallic matrixes, a compact anticorrosive coating can be achieved by baking the sprayed anticorrosive coating, and metal can be protected effectively.

Description

Protective system of polyaniline-coated micron silica and preparation method thereof
Technical field
The invention belongs to protective system field, be specifically related to protective system of a kind of polyaniline-coated silicon-dioxide and preparation method thereof.
Background technology
Since DeBerry etc. (see document Journal of the Electrochemcal Society, 1985,132 (5): 1022 ~ 1026.; The Electrochemical Society, 1984,84 (3): 308-322), since finding that polyaniline (PANI) had excellent antiseptic property in 1985, countries in the world start the research of the reagent that to ease up as Metal surface anti-corrosion coating to PANI in succession.Why PANI protective system causes the research enthusiasm of people, is because its consistency with matrix polymer is good, while anticorrosive coating have antistatic property concurrently, use in the seawater, also there is the effect of the pollution preventing marine microorganism.Existing many commercial PANI protective systems come out at present, but its application market also fails really to open.Mainly due to PANI chain existing phenyl ring, interchain hydrogen bond interacts and electric charge delocalization effect, cause that polymer chain rigidity is insoluble not to be melted, its melt temperature is on decomposition temperature, melt-processed can not realize, dissolving processing characteristics is poor, and the preparation process of PANI powder exists the problems such as complex process, cost are high, environmental pollution.People have very high enthusiasm to the modification of PANI always.Foreign study person has carried out large quantifier elimination (such as document Corrosion Sci., 2007,49,3052-3063. to the preservative property of PANI; Electrochim.Acta, 2007,52,5392-5399.; Mater.Chem.Phys., 2009,113,685-689), and the commodity report of external existing PANI protective system industrialization, as Versicon, Ormecon, Corrpassive and Corepair etc.Domestic relevant protective system research also drops into very much, but really can be put to the few of practical application.Although domestic Article 1 PANI protective system production line is also in Changsha investment construction, but because PANI dissolving processing characteristics is poor, there is complex process in the preparation process of PANI powder, cost is high, and there is the problems such as environmental pollution in the volatilization and filtrate discharge etc. of breakdown of emulsion stage emulsion splitter, the preparation cost of PANI coating is remained high, and large-scale industrial application is subject to severely restricts.
The pellet hardness of above-mentioned chemical oxidising polymerisation gained PANI is large and be difficult to the problem that is dispersed in coating matrix, remain the problem that cannot avoid, and the synthesis mode of production of electrochemically oxidative polymerization is difficult to large-scale in the PANI of electrochemically oxidative polymerization.
Summary of the invention
Object of the present invention provides protective system of a kind of polyaniline-coated micron silica and preparation method thereof, to overcome the deficiencies in the prior art.The protective system additive of polyaniline-coated silicon-dioxide of the present invention is polymerized on silica substrate by aniline, makes PANI form coating layer and be wrapped in silica sphere, to be dispersed in easily in polymeric matrix when using.This preparation method of anticorrosion paint is convenient, can realize industrialization, the PANI protective system of preparation is uniformly dispersed, stable system, and antiseptic property is good.
To achieve these goals and other objects, the present invention adopts following technical scheme to realize.
The invention discloses a kind of anticorrosive additive of polyaniline-coated micron silica, described anticorrosive additive has nucleocapsid structure, core is nano level silica dioxide granule, shell is polyaniline, and polyaniline is even at the coated thickness of gas phase nano silica particles, and in the total mass of anticorrosive additive, the content of polyaniline is 0.25wt% ~ 20wt%, preferably, the content of polyaniline is 10wt% ~ 20wt%, and the specific conductivity of this anticorrosive additive reaches 10 -2scm -1.
The preparation method of described anticorrosive additive comprises the following steps:
(1) the pre-attachment of the derivatives monomer of aniline and aniline: first with ethanol, the derivative of aniline and aniline is diluted to aniline solution, and infiltrate gas phase nano silicon-dioxide with this aniline solution, after infiltrating, gas phase nano silicon-dioxide is put into baking oven and is baked to ethanol volatilization totally, and the rear gas phase nano silicon-dioxide of baking is put into acidic medium again and stirred;
(2) polyreaction: by slowly instillation oxidizing agent solution reaction under above-mentioned system constant temperature 0 ~ 5 DEG C of condition, and be constantly stirred to and react completely;
(3) aftertreatment: by reacting liquid filtering, washing, until washing lotion is colourless, is dried and is obtained ecosystem polyaniline-coated silica composite, be anticorrosive additive of the present invention.
Preparation method described above is further comprising the steps of:
(4) doping is gone: ecosystem polyaniline-coated silica composite alkaline soak in step (3) is stirred, then filters, be washed with distilled water to neutrality;
(5) adulterate: use the process of tosic acid PTSA solute doping again, filtration washing is dried again.
For in above-mentioned preparation method, the derivative of the aniline described in step (1) and aniline is the compound of following structure, wherein R, R 1and R 2for H or alkyl:
In step (2), oxygenant used refers to the acetic acid solution of the aqueous hydrochloric acid of the aqueous hydrochloric acid of ammonium persulphate, Sodium Persulfate, the hydrochloric acid soln of potassium bichromate, the salpeter solution of potassium bichromate or potassium bichromate; In described oxygenant, the mol ratio of the derivative of solute and described aniline and aniline is 1:4 ~ 2:1, is preferably 1:1.
In step (2), the reaction times is 2 ~ 48h.
Described acid reaction medium in step (1) is the acidic aqueous solution of concentration 0.01 ~ 3.0mol/L, and be preferably the hydrochloric acid soln of 1mol/L, the buck in step (4) is ammonia soln or NaOH solution, and buck concentration is 0.01 ~ 3.0mol/L.
What use when the PTSA in above-mentioned step (5) adulterates again is the aqueous solution of PTSA or the ethanolic soln of PTSA, is preferably the ethanolic soln of PTSA.
Aniline and its derivatives is polymerized by the present invention on inorganic filler particle micron silica, find completely coated but under there is not free pure PANI particle situation, can be good at being dispersed in coating system when joining in coating matrix as antiseptic activity component additive agent, the coating of antiseptic property excellence can be obtained like this.Meanwhile, the polyaniline of nano thickness layer effectively can utilize the electroconductibility of polyaniline, saves the consumption of polyaniline.
Polyaniline-coated micron silica prepared by the present invention achieves completely coated, and concrete manifestation is as follows: 1) in microphotograph, the viridescent coating of obvious pigment particle surface; 2) change of size of the particle size analyzer display coated front and back of pigment is all unimodal; 3) easily disperse of reaction product, material is very easily distributed to HEGMAN fineness about 8, if product has more Solid polyaniline particle, test proves that fineness is difficult to reach this level.
Its realize completely coated after advantage comprise: a) inorganic filler particle silicon-dioxide can greatly extend the specific surface area of polyaniline material, thus increases between particle and is interconnected the probability realizing conducting; B) polyaniline-coated hum silicon dioxide silicon compound has splendid dispersiveness and processing characteristics, is easy to be mixed into various body material, avoids the characteristic of polyaniline indissoluble infusibility.
The specific conductivity of the coated micron silica of the ecosystem PANI obtained in the present invention has certain specific conductivity, nonisulated body, and specific conductivity is 10 -2scm -1, specific conductivity is greatly improved, and illustrate that the performance as the passive film formed after anticorrosive additive film forming is good, rot-resistant performance is good.
Present invention includes a kind of polyaniline-coated micron silica protective system, it comprises the anticorrosive additive in coating matrix and the present invention, and in protective system total mass, the content of described protective system additive is: 5wt% ~ 20wt%; Described coating matrix is polyurethane coating, epoxypaint or polyacrylic acid coating; The protective system that the present invention obtains can as the basecoat paint of various metallic matrix, and baking processing in addition after spraying, can obtain fine and close corrosion protection coating.Protective system of the present invention can passive metal, and the anodic reaction that simultaneously steel plate corrosion can be made to react is separated with cathodic reaction, effectively can protect metal.
The present invention utilizes easy chemical oxidising polymerisation at the coated one deck electrically conductive polyaniline of silica particle surface, and the specific conductivity of the polyaniline-coated micron silica anticorrosive additive of acquisition can reach 10 -2scm -1, improve PANI difficult dispersed simultaneously, obtain be uniformly dispersed, the protective system of the polyaniline-coated gas phase nano silicon-dioxide of stable system.On the other hand, gas phase nano silicon-dioxide cost is extremely low, reduces coating cost, Simplified flowsheet, and due to inorganic particulate silicon-dioxide density large, be easy to after spraying be deposited in bottom coating, thus form conductive layer with substrate contact part; The protective system of acquisition like this has excellent film forming properties, after placing 200h, base material is not observed any rust staining under ASTM B117 salt fog condition.
Accompanying drawing explanation
The grain size distribution curve of Fig. 1 PANI coated front and back silicon-dioxide;
The infared spectrum of Fig. 2 polyaniline-coated quartz sand;
The blank coating of Fig. 3 is observed the antiseptic property of cold-rolled steel sheet;
Fig. 4 pure silicon dioxide coating is observed the antiseptic property of cold-rolled steel sheet;
The coated micron silica composite coating of Fig. 5 PANI is observed the antiseptic property of cold-rolled steel sheet.
Embodiment
Set forth the present invention further below in conjunction with specific embodiment, should be understood that these embodiments are only not used in for illustration of the present invention and limit the scope of the invention.
Micron silica product type used in embodiment is 604, white crystalline powder, specific surface area 1m 2g -1, density 2.65gcm -3.
Embodiment 1:
Reaction conditions: temperature of reaction is 3 DEG C, the mol ratio of oxygenant and aniline monomer is 1:1, and reaction medium is 1mol/L hydrochloric acid soln, and 1mL aniline is to 9g silicon-dioxide.
Silicon-dioxide is added in three different ways: (1) is according to aniline monomer preadsorption method of the present invention under above polymerizing condition, namely first with ethanol, aniline is diluted, and with this solution impregnation silicon-dioxide, then put into baking oven toast within 0.5 hour, make ethanol volatilize totally, then aniline can be attached to silica particles, put into acid medium again, add oxygenant and be polymerized; (2) aniline monomer directly joining method, namely directly joins in reaction medium by aniline, stirs 5min and makes it to mix, add oxygenant and be polymerized; (3) blending method after aniline polymerization, namely first carries out chemical oxidising polymerisation by aniline under existing without silicon-dioxide, polymkeric substance add silicon-dioxide and stir.
These three kinds of methods obtain PANI coated silica mixture specific conductivity list in table 1.Can be seen by table 1, after aniline polymerization, blending method products therefrom color is more shallow, and specific conductivity is low, and aniline monomer preadsorption method can obtain the black composite of the highest specific conductivity.
The specific conductivity of gained PANI coated silica mixture and knifing color under table 1 aniline monomer three kinds of feed postition
Embodiment 2:
In embodiment, reactions steps is as follows:
(1) the pre-attachment of aniline monomer: first with ethanol, the derivative of aniline and aniline is diluted to aniline solution, and infiltrate gas phase nano silicon-dioxide with this aniline solution, after infiltrating, gas phase nano silicon-dioxide is put into baking oven and is baked to ethanol volatilization totally, and the rear gas phase nano silicon-dioxide of baking is put into acidic medium again and stirred;
(2) polyreaction: by slowly instillation oxidizing agent solution reaction under above-mentioned system constant temperature 3 DEG C of conditions, the mol ratio of oxygenant and aniline monomer is 1:1, and reaction medium is the hydrochloric acid of 1mol/L, and be constantly stirred to and react completely;
(3) aftertreatment: by reacting liquid filtering, ecosystem polyaniline-coated silica composite is dried and obtained to washing, until washing lotion is colourless.
Feed than having synthesized the different PANI coated silica anticorrosive additive of four kinds of polyaniline PANI content from silicon-dioxide according to above step four kinds of different aniline, their specific conductivity is in table 2.
The PANI content of table 2PANI coated silica mixture and the specific conductivity of mixture
Can find out, along with the increase of aniline add-on, product specific conductivity rises gradually, when aniline content is below 10%, specific conductivity ascendant trend is obvious, increase in the order of magnitude, and when aniline content is more than 10%, specific conductivity ascendant trend reduces, particularly the coated product of PTSA doping state is when aniline content is more than 10%, conductivity variations is little, therefore considers from the angle reduced costs, and the proper consumption of aniline monomer is 20%.This ratio and the calculated results differ greatly, and are nonconducting according to the coated product that Theoretical Calculation ratio obtains.This is because silica dioxide granule is comparatively large, particle diameter is tens times of individual layer PANI thickness, if only have individual layer PANI to be coated on particle surface, the volume ratio of PANI shared by particle is too small, and cannot realize good electroconductibility, therefore specific conductivity is very low.And when the mass ratio of silicon-dioxide and aniline monomer is 9:1, the volume ratio shared in particle of PANI is comparatively large, therefore higher specific conductivity can be obtained.
The size distribution recording PANI coated silica mixture is tested to aniline monomer consumption embodiment product LS230 type laser particle size analyzer (Beckman Coulter Inc. of the U.S.) that is 10% and sees Fig. 1, coated front and back grain size distribution curve shape is basically identical, grain size distribution curve after PANI is coated there occurs translation than coated front curve to Large stone direction, proves that coated rear particle entirety becomes large.Silicon-dioxide median size is 2.51 μm, and PANI coated hum silicon dioxide silicon compound median size is 3.27 μm.If according to spherical coated calculating, coating thickness is about 380nm.In addition, if there is the PANI particle of " dissociating " in coated product, then generally there will be two peaks in coated particle size distribution curve, be respectively PANI coated silica mixture particle distribution peak and PANI particle distribution peak, and not discovery second peak in the coated particle size distribution curve recorded at us, this demonstrate PANI and be all coated on silica particles, do not form the PANI of " dissociating ", and more even at the coated Thickness Ratio of silica particles.
Embodiment 3:
Carry out examination of infrared spectrum to the embodiment product Nicolet FT-IR Nexsus470 instrument that aniline monomer consumption is 10%, gained infared spectrum is shown in Fig. 2.At 3440cm -1~ 3445cm -1there is a wide absorption peak left and right, is the charateristic avsorption band of – NH – stretching vibration, shows imino-in polymkeric substance (– NH –), amino (– NH 2) existence of group.1470cm -1~ 1560cm -1absorption peak be quinoid (C=C) and benzene formula (the C – C) stretching vibration of aromatic carbon on phenyl ring in polymer molecular chain, 1000cm -1left and right and 780cm -1with out-of-plane deformation vibration characteristic absorption band in the corresponding phenyl ring face of absorption peak of left and right.The existence of phenyl ring in molecular chain is described.At 1300cm -1the absorption peak at place corresponds to C – N stretching vibration.These Absorption Characteristics are identical with pure polyaniline, and the polyaniline really synthesizing the polymkeric substance obtained is described.And the quartz sand after polyaniline-coated is at 1050cm -1and 800cm -1also have charateristic avsorption band, and they absorb overlapping all to some extent coincidence with in phenyl ring face with out-of-plane deformation vibration.
Embodiment 4:
Gained doping PANI coated silica in embodiment 2 is moved in beaker, add ammoniacal liquor magnetic agitation 24h, filter, use a large amount of distilled water washs to neutral again, filter, must remove doping state PANI coated silica, will the PANI coated silica mixture tosic acid PTSA aqueous solution adulterated be gone to adulterate, doping consumption is the mol ratio of each structural unit and tosic acid in PANI be 1:0.7.Obtain the PANI coated silica mixture of cyan tosic acid doping.Its specific conductivity is in table 2.After visible doping, the specific conductivity of mixture all has raising in various degree, but the specific conductivity that aniline monomer consumption is the mixture of 20% slightly declines.
When adulterating again with PTSA, if use the alcoholic solution of PTSA to adulterate again, about 7 times in the aqueous solution that the mixture specific conductivity then obtained is, this be due to polymer molecule long-chain in ethanol form more unfold, group steric hindrance is less, PTSA is more easily doped on molecular chain, thus obtains effect of better adulterating.Therefore, when PANI coated silica mixture adulterates again, application uses ethanol to make medium.
Embodiment 5:
PANI coating being carried out the aftertreatment such as drying, grinding, it can be used as anti-corrosion function component to join priming paint as formed coating system in the filmogens such as urethane (PU) polyacrylic ester, its formula is in table 3.
Table 3 has the primer base formula of anti-corrosion function
Cold-rolled steel sheet base material respectively carries out the simultaneous test of three groups of coating:
1) blank coating, namely directly sprays two-layer PU varnish on base material;
2) pure hum silicon dioxide silicon coating, namely uses without coated silicon-dioxide as anti-corrosion function priming paint, then sprays one deck PU varnish as finish paint;
3) coated hum silicon dioxide silicon coating, the micron silica namely using PANI coated as anti-corrosion function priming paint, then sprays one deck PU varnish as finish paint.
According to above-mentioned 3 kinds of modes, by paint spay-coating on tinplate and cold-rolled steel sheet, put into 60 DEG C of oven for drying, coat-thickness about 50 μm.Paint film intersects and draws two cuts, cut place air directly can contact with base material.Put it into salt fog cabinet and carry out corrosion test, salt fog condition is ASTM B117, namely constantly on plate, sprays the NaCl salt solution that 35 DEG C of concentration are 5%, takes out and observes its corrosion condition, see Fig. 3 ~ Fig. 5 after 200h.The antiseptic power grade of naked eyes objective evaluation coating is carried out according to table 4.
The corrosion situation corresponding to each corrosion level of table 4 sets itself
Can see not having the plate at the coating place of anticorrosive additive of the present invention has all occurred yellow rust staining at cut place, and the plate that with the addition of the coating place of anticorrosive additive of the present invention does not observe rust staining.According to the anticorrosion grade of coating in table 5 in table 5.Can be seen by table 5, the plate at PANI coated hum silicon dioxide silicon compound corrosion protection coating place does not corrode completely, and other plate all there occurs corrosion, and pure silicon dioxide coating is more serious than the corrosion condition of blank coating.This is because add the adhesive ability that pure silicon dioxide particle can reduce coating in coating, make the shielding effect of coating be deteriorated, thus preservative property are deteriorated; But add after PANI coated silica mixture makes protective system in coating, PANI coated silica mixture forms continuous print conductive layer at matrix surface, this conductive layer and metallic contact, form the oxide film of one deck densification, i.e. passive film, this tunic can prevent metal below from corroding further, thus reaches anticorrosion object.
Table 5 sprays the corrosion level after three kinds of coatings on tinplate and cold-rolled steel sheet

Claims (10)

1. the anticorrosive additive of a polyaniline-coated micron silica, it is characterized in that, described anticorrosive additive has nucleocapsid structure, core is micron-sized silica dioxide granule, shell is polyaniline, and polyaniline is even at the coated thickness of silica particles, and in the total mass of anticorrosive additive, the content of polyaniline is 10wt% ~ 20wt%, and the specific conductivity of this anticorrosive additive reaches 10 -2scm -1;
Described anticorrosive additive is prepared by the method comprised the steps:
(1) the pre-attachment of the derivatives monomer of aniline and aniline: first with ethanol, the derivative of aniline and aniline is diluted to aniline solution, and infiltrate micron silica with this aniline solution, after infiltrating, micron silica is put into baking oven and is baked to ethanol volatilization totally, and the rear micron silica of baking is put into acidic medium again and stirred;
(2) polyreaction: by slowly instillation oxidizing agent solution reaction under above-mentioned system constant temperature 0 ~ 5 DEG C of condition, and be constantly stirred to and react completely;
(3) aftertreatment: by reacting liquid filtering, ecosystem polyaniline-coated mixture is dried and obtained to washing, until washing lotion is colourless.
2. a preparation method for anticorrosive additive as claimed in claim 1, is characterized in that, described preparation method comprises the following steps:
(1) the pre-attachment of the derivatives monomer of aniline and aniline: first with ethanol, the derivative of aniline and aniline is diluted to aniline solution, and infiltrate micron silica with this aniline solution, after infiltrating, micron silica is put into baking oven and is baked to ethanol volatilization totally, and the rear micron silica of baking is put into acidic medium again and stirred;
(2) polyreaction: by slowly instillation oxidizing agent solution reaction under above-mentioned system constant temperature 0 ~ 5 DEG C of condition, and be constantly stirred to and react completely;
(3) aftertreatment: by reacting liquid filtering, ecosystem polyaniline-coated mixture is dried and obtained to washing, until washing lotion is colourless.
3. the preparation method of anticorrosive additive as claimed in claim 2, it is characterized in that, described preparation method is further comprising the steps of:
(4) doping is gone: ecosystem polyaniline-coated mixture alkaline soak in step (3) is stirred, then filters, be washed with distilled water to neutrality;
(5) adulterate: use the process of tosic acid PTSA solute doping again, filtration washing is dried again.
4. the preparation method of anticorrosive additive as claimed in claim 2, it is characterized in that, in step (1), described aniline and the derivative of aniline are the compound of following structure, wherein R, R 1and R 2for H or alkyl:
or
5. the preparation method of anticorrosive additive as claimed in claim 2, it is characterized in that, in step (2), oxidizing agent solution used refers to the acetic acid solution of the aqueous hydrochloric acid of the aqueous hydrochloric acid of ammonium persulphate, Sodium Persulfate, the hydrochloric acid soln of potassium bichromate, the salpeter solution of potassium bichromate or potassium bichromate; In described oxidizing agent solution, the mol ratio of the derivative of solute and described aniline and aniline is 1:4 ~ 2:1.
6. the preparation method of anticorrosive additive as claimed in claim 3, it is characterized in that, described acidic medium in step (1) is the acidic aqueous solution of concentration 0.01 ~ 3.0mol/L, and the buck in step (4) is ammonia soln or NaOH solution.
7. the application of anticorrosive additive in protective system field that obtain of anticorrosive additive or claim 2-6 either method as claimed in claim 1.
8. a protective system, comprise the anticorrosive additive that anticorrosive additive described in coating matrix and claim 1 or claim 2-6 either method are obtained, in protective system total mass, the content of described anticorrosive additive is: 5wt% ~ 20wt%.
9. protective system as claimed in claim 8, it is characterized in that, described coating matrix is polyurethane coating, epoxypaint or polyacrylic acid coating.
10. the protective system as described in as arbitrary in claim 8-9 is as the application of the priming paint of various metallic matrix.
CN201310098142.1A 2013-03-25 2013-03-25 Anticorrosive coating with polyaniline covering gas-phase nano-silica and preparation method thereof Expired - Fee Related CN103205150B (en)

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