CN103203886B - Tire inflating valve installing apparatus and installing technology thereof - Google Patents
Tire inflating valve installing apparatus and installing technology thereof Download PDFInfo
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- CN103203886B CN103203886B CN201210006390.4A CN201210006390A CN103203886B CN 103203886 B CN103203886 B CN 103203886B CN 201210006390 A CN201210006390 A CN 201210006390A CN 103203886 B CN103203886 B CN 103203886B
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Abstract
The invention discloses a tire inflating valve installing apparatus and an installing technology thereof. The installing apparatus comprises a streamline formed by perforation tube plates, and an induction device, a solvent spray device, a valve paste surface brushing device, a punching device, an inflating valve pasting device and a continuous valve feeding device which are sequentially arranged on the streamline. The installing technology comprises the following steps: 1, extruding the tire tubes of inner tires; 2, coating an outer isolation agent; 3, naturally cooling, and drying; 4, labeling, and cutting out in a fixed length mode; 5, weighing all strips one by one; 6, punching; 7, pasting the inflating valves; and 8, stacking. The installing technology is a new technology for shortening the production process flow of the inner tires, the installing apparatus is a new production apparatus, and the invention has the advantages of simple technology, convenient maintenance, energy saving, production cost reduction, improvement of the quality of the inner tire and the work environment of a workshop, and increase of the production qualification rate of the inner tires.
Description
Technical field
The invention belongs to tire production manufacturing technology field, especially belong to the manufacturing technology field of tire tube, particularly tyre valve erecting device and mounting process thereof.
Background technology
Tire is formed primarily of cover tire, the inner tube of a tyre, rim strip, and the inner tube of a tyre is the pith of tire.The inner tube of a tyre technological process of production usually adopted now is as follows: inner tube of a tyre sicula is extruded, by interior powder, cooling (water-cooled), blower fan drying, labeling, punching, subsides valve cock, be coated with outer interleaving agent, cut-to-length, stacking.
In this technological process: blower fan is dry, generally minimum is having plural blower fan up and down to the substantially dry of sicula after blowing sicula guarantee water cooling, and fan operation needs mass energy and noise is larger.
When inner tube perforation, sicula is positioned on parallel streamline, the two-layer not isolation of sicula, easily causes that sicula is two-layer is all stamped another layer of hole or knife scratch sicula during punching, affects inner tube of a tyre quality and operating efficiency.
Paste valve cock valve cock used and be through the valve cock after spraying rubber cement processes, spray rubber cement technique is placed in upward on positioning disk by gasket for tire valve, positioning disk puts into streamline, cross rubber cement automatic spray machine, cross baking oven, take out positioning disk and cover oilpaper, positioning disk is taken off by anti-phase for positioning disk 180 DEG C upset, the valve cock overlayed on oilpaper is batched stacking, its technique is loaded down with trivial details, gasket for tire valve simultaneously in the technological process of spray rubber cement self has viscosity after spray rubber cement, can exist in the pad reclaimed and be stained with foreign matter, also can careless omission be there is in staff in the process of cleaning, the bonding of the inner tube of a tyre and pad can be affected when again utilizing,
The process production line that this inner tube of a tyre is produced does not have automatic inner tube of a tyre weigher, is all generally that inner tube of a tyre extrudate flow waterline surveys sample inner tube of a tyre quality by main frame hand or inner tube of a tyre Quality Inspector, but does not get rid of and there will be mistake, not easily realizes standardization.
Summary of the invention
The present invention discloses a kind of tyre valve erecting device and mounting process thereof according to the deficiencies in the prior art, the problem to be solved in the present invention is to provide a kind of tyre valve erecting device, this device improves the process that when existing tyre valve is installed, each step is carried out respectively, is installed to concentrate on streamline by valve cock and carries out; Another problem that the present invention will solve is to provide a kind of inner tube perforation device of more accurately safety, and another problem that the present invention will solve is to provide a kind of valve cock automatic valve-sticking device; Present invention also offers the mounting process using valve cock erecting device.
The present invention is achieved through the following technical solutions:
Tyre valve erecting device, comprise be made up of poling plate streamline, be arranged in induction installation on streamline, solvent spray device successively respectively, paste mouth face brushing device, perforating device, valve cock paste mouth device and supply mouth device continuously.
Poling plate, poling plate has and is no less than 9 groups and is combined to form streamline, and often organize interval, poling plate one end and be arranged on streamline loopy moving on streamline, often organizing poling plate other end end is that circle can penetrate inner tube of a tyre sicula.
Induction installation, is arranged at poling slat production line one end, detects inner tube of a tyre sicula and penetrates poling plate and provide signal.
Spray bonding agent device, is arranged on poling slat production line after induction installation, pastes mouth face spray bonding agent one by one respectively according to the sicula on induction installation signal pipeline.
Brushing device and perforating device, be arranged at after poling slat production line sprays bonding agent device, and brushing device and perforating device can carry out bristle and punching to the inner tube of a tyre sicula on two poling plates according to induction installation signal simultaneously respectively.
Paste valve cock device, to be arranged on poling slat production line after brushing device and perforating device, comprise and automatically take, put valve cock device, bonding valve cock device and supply valve mouth device, automatically take, put valve cock device mate loopy moving with for valve mouth device and pick up valve cock and place valve cock and paste mouth face in sicula, bond valve cock device and valve cock and sicula are pasted mouth face bond.
Further described poling plate penetrates inner tube of a tyre sicula end surface perforation circular hole.
Further described poling plate one end is fluted, and groove embeds convex conduit and promotes intermittent movement on convex conduit by cylinder.
Further described perforating device is made up of the hollow tube of diameter and inner tube valve installing hole same diameter, and hollow tube is communicated with the high pressure gas blown out by the clout that punches.
Further described automatically take, put valve cock device be positioned at same level by two and valve cock can be got, the mechanism of air relief mouth forms; Described get valve cock, air relief nozzle mechanism can getting mouth station, put mouth station and get valve cock and air relief mouth simultaneously respectively; Get valve cock, air relief nozzle mechanism can revolve turnback in described same level and carry out getting mouth station and put mouth station and exchange.
Describedly comprise rotatable circle ring disk for valve mouth device further, the surface uniform of circle ring disk be distributed with the complex root iron pin vertical with circle ring disk.
Further there is the second spray bonding agent device to gasket for tire valve spray bonding agent below described circle ring disk.
Use a mounting process for above-mentioned valve cock erecting device, comprise the following steps: a, inner tube of a tyre sicula are extruded, b, be coated with outer interleaving agent, c, naturally cool, drying, d, labeling and customized cut-off, e, weigh one by one, f, punching, g, subsides valve cock, h, stacking.
Described punching, paste valve cock step comprise inner tube of a tyre sicula is penetrated poling plate, spray sicula pastes mouth surface adhesive, cleaning sicula pastes mouth face talcum powder and bristle, hollow tube punchs and blow punching clout off, get valve cock and subsides valve cock.
Above-mentioned technique, after inner-tube tube extrusion molding, adopts nature cools, drying steps realizes former technique needs cooling and blower fan drying process, has saved the energy, more environmental protection, punch out step is carried out on automatic production line, adopts on poling plate and carries out drilling operation, avoids making that the inner tube of a tyre is two-sided to be punched, and product percent of pass effectively improves, the valve cock that mouth is used is pasted in above-mentioned steps, pad is the valve cock not having swiped through rubber cement, the mode of spraying bonding agent on automatic production line is adopted to ensure the cohesive of the inner tube of a tyre and pad, and the valve cock used in general technology flow process is all the valve cock of the coated rubber cement of pad, which adds one loaded down with trivial details technological process, the technological process that now comparatively advanced painting gasket for tire valve is coated with rubber cement is placed in upward on positioning disk by gasket for tire valve, positioning disk puts into streamline, cross rubber cement automatic spray machine, cross baking oven, take out positioning disk and cover oilpaper, positioning disk is taken off by anti-phase for positioning disk 180 DEG C upset, the valve cock overlayed on oilpaper is batched stacking, so just cause process production line to increase, resource, the waste of labour, gasket for tire valve simultaneously in existing technological process self has viscosity after spray rubber cement, can exist in the pad reclaimed and be stained with foreign matter, also can careless omission be there is in staff in the process of cleaning, the bonding of the inner tube of a tyre and pad can be affected when again utilizing.And the present invention just successfully avoids the existing deficiency to gasket for tire valve process, successfully shorten the technological process that the inner tube of a tyre is produced simultaneously.
Adopt this process carry out the inner tube of a tyre processing can overcome punching penetrate the inner tube of a tyre two-sided, paste valve cock complicated technology and can not realize automatic standardizing produce problem.
In sum, the invention provides a kind of new process shortening the inner tube of a tyre technological process of production, also provide a kind of new production equipment simultaneously, successfully shorten inner tube of a tyre production technology, improve during the existing inner tube of a tyre is produced the deficiency existed, present invention process is simple, easy to maintenance, economize energy, greatly reduces production cost, the present invention simultaneously improves inner tube of a tyre quality and shopwork environment, improves the qualification rate that the inner tube of a tyre is produced.
Accompanying drawing explanation
Fig. 1 is that special equipment of the present invention respectively forms structural representation;
Fig. 2 is poling plate structure schematic diagram of the present invention;
Fig. 3 is perforating device structural representation of the present invention;
Fig. 4 is that the present invention pastes mouth device structural representation;
Fig. 5 is special equipment Facad structure schematic diagram of the present invention.
In figure, 1 to 9 is each poling plates number on streamline, 1a is that poling plate moves groove, 1b is poling plate perforation circular hole, 1c is that poling plate end is circular, 10 is move up and down track, 10a moves up and down platform, 11 is inductors, 12 is bonding agent spray equipments, 13 is that sicula pastes mouth face brushing device, 14 is cylinders, 15 is perforating devices, 15a is perforating device cylinder, 15b is perforating device punching hollow tube, 16 is poling plates, 17 is each poling plate space bars, 18 is valve cock apparatus for placing, 19 is bonding valve cock devices, 20 is cylinders, 21 is cylinders, 22 is valve cock pick devices, 23 for valve mouth device, 24 is iron pins, 25 is get, paste mouth spill spin block, A is poling plate moving direction.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the present invention is further described, and detailed description of the invention is further illustrating the principle of the invention, does not limit the present invention in any way, or similar techniques identical with the present invention does not all exceed the scope of protection of the invention.
Tyre valve erecting device of the present invention carries out valve cock installation by following process:
A, inner tube of a tyre sicula are extruded; Usual inner tube of a tyre sicula extrusion step comprises that rubber is plasticated, mixing (rubber+filler+lubricant+S), filter glue, open refining, parting bead, enter extruder, the shaping sicula step of mistake extruder head.
B, the outer interleaving agent of painting; The object of this step prevents from the inner tube of a tyre from extruding to bond with streamline, has certain cooling effect to sicula in just extruding simultaneously.
C, naturally cooling, drying; The present invention adopts nature cooling, drying steps, and do not adopt blower fan dry, economize energy, has purified working environment.
D, labeling and customized cut-off;
E, to weigh one by one;
F, punching; Valve cock erecting device of the present invention carries out, avoids the problem of double-sided perforated.
G, subsides valve cock; Valve cock erecting device of the present invention carries out, avoids the existing deficiency to gasket for tire valve process, successfully shorten the technological process that the inner tube of a tyre is produced simultaneously.
H, stacking.
Punching, paste valve cock step comprise inner tube of a tyre sicula is penetrated poling plate, spray sicula pastes mouth surface adhesive, cleaning sicula pastes mouth face talcum powder and bristle, hollow tube punchs and blow punching clout off, get valve cock and subsides valve cock.
Below in conjunction with Fig. 1 to Fig. 5, special equipment valve cock erecting device of the present invention be described and further illustrate above-mentioned technique, as shown in the figure: valve cock erecting device comprises, inductor, poling plate composition streamline, bonding agent spray station, paste mouth face brushing device, perforating device, valve cock paste mouth device, supply mouth device, cylinder continuously.
This example of valve cock erecting device poling plate is 9, parallel is classified as two rows, when the flow work, structure and the displacement of poling plate are achieved in that there are 12 locating holes becoming two rows in the machinery determining poling plate height position, wherein the locating hole at two ends is by upper, the through hole that the locating hole of lower two is formed, 8 remaining holes form four one locating holes arranged by iron plate separating, this iron plate inside is the conduit of 2 convexs, the one end promoting the cylinder of poling plate movement is also convex conduit, wherein one end of 9 poling plates embeds poling plate and built-in end in the locating hole of machinery the conduit of matrix, inlaying of such tongue and groove, the promotion of cylinder achieves the displacement of poling plate.
As shown in Figure 5, poling plate is moving up and down realization on track 10 by moving up and down platform 10a moving up and down of two ends.Move up and down platform 10a to be driven by cylinder 14 or 21 and move moving up and down on track 10; Poling plate along moving direction A move to move up and down platform 10a other time embed under the driving of cylinder and move up and down platform 10a, move up and down platform 10a under air cylinder driven vertically moving track 10 move and realize poling plate and rise and decline.
The situation that poling plate arranges is that 6 locating holes of lower end have 5 poling plates, poling plate is arranged in order from the empty locating hole of right-hand member, the poling plate code name of arrangement is 1---5,6 locating holes of upper end have 4 poling plates to be arranged in 4 middle locating holes respectively, and being arranged in order from left end is 6---and 9.When the inner tube of a tyre wears into the 5th poling plate by staff, inductor is responded to and is provided signal, cylinder upwards pulls the 5th poling plate, bonding agent is sprayed on inner tube of a tyre sicula by bonding agent spray equipment, 5th poling plate promotes to the right by cylinder again, 5th poling plate occupies the 6th original position of poling plate, poling plate 6---9 positions being moved to the left a locating hole successively, embolum face bristle station and punching station under the promotion of cylinder simultaneously on the 5th poling plate and the 6th poling plate sicula carries out the polishing inner tube of a tyre and respectively to inner tube perforation, when this step is carried out, 9th poling plate promotes downwards by cylinder, 9th poling plate promotes left by cylinder, 4th poling plate occupies original position formation circulation of the 5th poling plate.
It is all in the same horizontal line that above-mentioned bonding agent spray equipment, subsides mouth face bristle station, punching station, valve cock paste mouth device, all be positioned at the top of row's poling plate, the position of bonding agent spray station is constant immovable, this routine bonding agent is spray gasoline, subsides mouth face bristle station, punching station are controlled by same cylinder, and it is controlled by another cylinder that valve cock pastes mouth device.
The inductor mentioned in above-mentioned is positioned at inner tube perforation to paste the high order end of mouth device, and when inner tube of a tyre sicula to be worn the poling plate into lower row's high order end by staff, inductor is responded to, and promotes the running of whole technological process.The poling plate being inserted in sicula upwards pulls by cylinder, and concrete technological process specifically holds explanation in above-mentioned.
The above-mentioned poling plate mentioned, be that one end embeds in locating hole and built-in end has matrix conduit, one end is the iron of arc-shaped, a little and shallow circular hole is had at the upper surface of poling plate, the punch position that position and the punching station of this circular hole move down overlaps, ensure that the completeness of punching, the sicula of the inner tube of a tyre wears into perforated plate simultaneously, perforated plate serves the effect of an isolation in the centre of sicula, ensure that the tyre surface of perforated plate lower end is not by the impact of inner tube perforation, ensures the quality of inner tube of a tyre sicula punching.
Above-mentionedly mention punching station, be the less and hollow tube that wall thickness is thinner of lower end circular diameter, the clout after card punch is promoted lower motion punching by cylinder, is blown out clout from hollow tube upper end by pneumatics.Simultaneously inner tube of a tyre sicula wears in poling plate by inner tube perforation in the present invention, and the two-layer of the inner tube of a tyre separates, and also there is a circular hole punch position on the surface of poling plate, this ensure that the drilling quality of the inner tube of a tyre.
Above-mentioned said valve cock pastes mouth device, valve cock pastes mouth device and is one and can gets mouth by the while of two, put the machinery of mouth and form, these two machineries are again simultaneously on horizontal line, make to get mouth station in work, put the direction that mouth station two machineries are into 180 ° ,-180 ° and rotate, realize getting mouth while subsides mouth.Getting mouth, putting mouth machinery is mechanical device general at present.
That mentions in above-mentioned is continuous in mouth device, this device is one take central point as the circle ring disk that axle rotates, the surface uniform of this routine circle ring disk be distributed with 8 iron pins vertical with circle ring disk, iron pin is used to fixing valve cock, and the diameter of iron pin is less than circular diameter in valve cock screw rod.In the process of work, staff is placed on iron pin on by vertical for gasket for tire valve down, circle ring disk is had in vain the locator of an energy unsettled control circle ring disk position, paste mouth, get mouth process in circle ring disk can realize of short duration stopping, in circle ring disk stopping be, valve cock has just been parked in the below of locator, and a small-sized fuel injector is had in the below of valve cock positioning disk, at subsides mouth, get in the of short duration stopping of mouth, fuel injector by gasoline spraying on gasket for tire valve, thus more ensure that the inner tube of a tyre wheel valve cock cohesive.
The cylinder mentioned in above-mentioned, paste at inner tube perforation and chew in device, the displacement of poling plate, the running of process production line are all too busy to get away cylinders.
Claims (9)
1. tyre valve erecting device, is characterized in that: comprise be made up of poling plate streamline, be arranged in induction installation on streamline, solvent spray device successively respectively, paste mouth face brushing device, perforating device, valve cock paste mouth device and supply mouth device continuously;
Poling plate, poling plate has and is no less than 9 groups and is combined to form streamline, and described poling plate is classified as two rows abreast, and often organize interval, poling plate one end and be arranged on streamline loopy moving on streamline, often organizing poling plate other end end is the circle that can penetrate inner tube of a tyre sicula;
Induction installation, is arranged at poling slat production line one end, detects inner tube of a tyre sicula and penetrates poling plate and provide signal;
Spray bonding agent device, is arranged on poling slat production line after induction installation, pastes mouth face spray bonding agent one by one respectively according to the sicula on induction installation signal pipeline;
Brushing device and perforating device, be arranged at after poling slat production line sprays bonding agent device, and brushing device and perforating device can carry out bristle and punching to the inner tube of a tyre sicula on two poling plates according to induction installation signal simultaneously respectively;
Paste valve cock device, to be arranged on poling slat production line after brushing device and perforating device, comprise and automatically take, put valve cock device, bonding valve cock device and supply valve mouth device, automatically take, put valve cock device mate loopy moving with for valve mouth device and pick up valve cock and place valve cock and paste mouth face in sicula, bond valve cock device and valve cock and sicula are pasted mouth face bond.
2. tyre valve erecting device according to claim 1, is characterized in that: described poling plate penetrates inner tube of a tyre sicula end surface perforation circular hole.
3. tyre valve erecting device according to claim 1, is characterized in that: described poling plate one end is fluted, and groove embeds convex conduit and promotes intermittent movement on convex conduit by cylinder.
4. tyre valve erecting device according to claim 1, is characterized in that: described perforating device is made up of the hollow tube of diameter and inner tube valve installing hole same diameter, and hollow tube is communicated with the high pressure gas blown out by the clout that punches.
5. tyre valve erecting device according to claim 1, is characterized in that: described automatically take, put valve cock device be positioned at same level by two and valve cock can be got, the mechanism of air relief mouth forms; Described get valve cock, air relief nozzle mechanism can getting mouth station, put mouth station and get valve cock and air relief mouth simultaneously respectively; Get valve cock, air relief nozzle mechanism can revolve turnback in described same level and carry out getting mouth station and put mouth station and exchange.
6. tyre valve erecting device according to claim 1, is characterized in that: describedly comprise rotatable circle ring disk for valve mouth device, the surface uniform of circle ring disk be distributed with the complex root iron pin vertical with circle ring disk.
7. tyre valve erecting device according to claim 6, is characterized in that: have the second spray bonding agent device to gasket for tire valve spray bonding agent below described circle ring disk.
8. one kind uses the mounting process of any one of claim 1 to 7 tyre valve erecting device, it is characterized in that comprising the following steps: a, inner tube of a tyre sicula are extruded, b, the outer interleaving agent of painting, c, naturally cooling, drying, d, mark and customized cut-off, e, weigh one by one, f, punching, g, subsides valve cock, h, stacking.
9. mounting process according to claim 8, is characterized in that: described punching, paste valve cock step comprise inner tube of a tyre sicula is penetrated poling plate, spray sicula pastes mouth surface adhesive, cleaning sicula pastes mouth face talcum powder and bristle, hollow tube punchs and blow punching clout off, get valve cock and subsides valve cock.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210006390.4A CN103203886B (en) | 2012-01-11 | 2012-01-11 | Tire inflating valve installing apparatus and installing technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210006390.4A CN103203886B (en) | 2012-01-11 | 2012-01-11 | Tire inflating valve installing apparatus and installing technology thereof |
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| CN103203886A CN103203886A (en) | 2013-07-17 |
| CN103203886B true CN103203886B (en) | 2015-02-25 |
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| CN201210006390.4A Active CN103203886B (en) | 2012-01-11 | 2012-01-11 | Tire inflating valve installing apparatus and installing technology thereof |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105856970B (en) * | 2016-04-08 | 2017-04-26 | 王义铭 | Inflation-free bicycle tyre adopting hollow square band cavity structure and manufacturing method of inflation-free bicycle tyre |
| CN106080061A (en) * | 2016-08-08 | 2016-11-09 | 四川远星橡胶有限责任公司 | Inner tube valve nozzle is without rubber cement patch nozzle frock and technique |
| CN109703084B (en) * | 2019-01-16 | 2023-12-12 | 中策橡胶集团股份有限公司 | Inner tube extrusion assembly line |
| CN111634162A (en) * | 2020-05-29 | 2020-09-08 | 安徽机电职业技术学院 | Batch high-efficiency assembling tool for automobile tire inflating valves |
| CN112406423B (en) * | 2020-12-08 | 2024-07-05 | 三浦橡胶（无锡）有限公司 | Crosslinking device and process for inner tube and inflating valve |
| CN114311780A (en) * | 2021-12-08 | 2022-04-12 | 青岛莱德诺科技有限公司 | Preparation method of TPU (thermoplastic polyurethane) ultra-light bicycle inner tube |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202053534U (en) * | 2011-04-21 | 2011-11-30 | 厦门正新实业有限公司 | Inner tube perforation and nozzle attachment production line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006029041A2 (en) * | 2004-09-03 | 2006-03-16 | Dürr Systems, Inc. | A valve stem installation system and method of installing the valve stem |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202053534U (en) * | 2011-04-21 | 2011-11-30 | 厦门正新实业有限公司 | Inner tube perforation and nozzle attachment production line |
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