CN103203885A - Industrial plastic pipe production line - Google Patents
Industrial plastic pipe production line Download PDFInfo
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- CN103203885A CN103203885A CN2013100809539A CN201310080953A CN103203885A CN 103203885 A CN103203885 A CN 103203885A CN 2013100809539 A CN2013100809539 A CN 2013100809539A CN 201310080953 A CN201310080953 A CN 201310080953A CN 103203885 A CN103203885 A CN 103203885A
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Abstract
The invention relates to an industrial plastic pipe production line which comprises an extruder A, an extruder B, an air distribution disc, a single/double-wall handpiece, a cooling water jacket, a former, a vacuum pump, an extruder C, an outer-layer composite die, a vacuum forming spray box, a traction machine, a cutter and a pipe stacking frame. The industrial plastic pipe production line has the advantages of reasonable structure, advanced design, high automation level, high production speed, simplicity in operation, good stability, low manufacturing cost and the like, and can produce four different pipe structures including single-wall corrugated pipes, double-wall corrugated pipes, bilayer composite corrugated pipes and three-wall corrugated pipes, and the four types of pipes are high in ring stiffness and tensile strength, low in cost and adaptive to excavating and non-excavating construction.
Description
Technical field
The present invention relates to a kind of plastic pipe for industrial use production line, the especially a kind of production line that can produce single-wall corrugated pipe, double-wall corrugated pipe, two-layer compound bellows, four kinds of different pipe structures of three wall bellowss.
Background technology
Present plastic film capicitor production line is generally single wall ripple production line, double-wall corrugated pipe production line, and its product of producing is all more single, such as: the single-wall corrugated pipe production line can not be produced double-wall corrugated pipe, two-layer compound bellows, three wall bellowss; The double-wall corrugated pipe production line can not be produced single-wall corrugated pipe, two-layer compound bellows, three wall bellowss, produce different tubing as need and just need purchase other production line, greatly increased purchase cost, also increased costs such as place, personnel, management thus.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of reducing cost, and enhances productivity, and can produce the plastic tube product line of single-wall corrugated pipe, double-wall corrugated pipe, two-layer compound bellows and four kinds of different pipe structures of three wall bellowss.
The present invention is achieved in that a kind of plastic pipe for industrial use production line, it is characterized in that: described pipe production line comprises the A extruder, the B extruder, gas distribution plate, list/double-walled head, cooling jacket, make-up machine, vavuum pump, the C extruder, outer composite die, the Vacuum shaping spraying box, hauling machine, cutting machine and heap pipe support, described A extruder is arranged side by side with the B extruder and all is connected with an end of list/double-walled head, the other end of list/double-walled head is connected to the moulding machine, make-up machine, outer composite die, the Vacuum shaping spraying box, hauling machine, cutting machine, the heap pipe support is put point-blank successively, gas distribution plate is arranged on a side of list/double-walled head, be connected by tracheae between gas distribution plate and the list/double-walled head, vavuum pump is arranged on a side of make-up machine, be connected by tracheae between make-up machine and the vavuum pump, the C extruder is arranged on a side of outer composite die, C extruder and outer composite die are installed and are linked together the Vacuum shaping spraying box, be connected by tracheae between cutting machine and the heap pipe support; Be connected by holding wire between described A extruder, B extruder, make-up machine, vavuum pump, C extruder, Vacuum shaping spraying box, hauling machine and the cutting machine.
Described A extruder comprises automatic charging machine/hopper, screw rod/barrel, transmission system, heating system and control system, and wherein the diameter of screw rod is 40～150mm on screw rod/barrel, and the draw ratio of screw rod/barrel is 25～45.
Described B extruder comprises automatic charging machine/hopper, screw rod/barrel, transmission system, heating system and control system, and wherein the diameter of screw rod is 40～150mm on screw rod/barrel, and the draw ratio of screw rod/barrel is 25～45.
Described gas distribution plate is made up of air accumulator and air gauge, and volume of gas storage tank is 0.05～0.2 cube, and the air gauge pressure limit is that 0.1～5kpa is adjustable.
Described list/double-walled head comprises runner, die body, heating system, outer mouthful mould/plug and internal layer mouth mould/plug, described list/double-walled head is connected with the B extruder with the A extruder respectively by two runners, and runner all has control valve, a described outer mouthful mould/diameter of mandrel is 50～1200mm, internal layer mouth mould/diameter of mandrel is 40～1150mm, an outer mouthful mould/plug gap is 1～12mm, and internal layer mouth mould/plug gap is 1～10mm.
Described cooling jacket is sandwich, and interior logical cooling water, diameter are 40～1150mm; Described vavuum pump is water-ring vacuum pump; The raft length of tube of described heap pipe support is 10m.
Described make-up machine is horizontal or vertical, and it comprises forming module, base platform, transmission system, cooling system and control system, and wherein the specification of forming module is 50～1200mm.
Described outer composite die comprises die body, heating system, mouthful mould/plug and navigation system, and described mouthful of mould/plug is of a size of diameter 50～1300mm, and described mouthful of mould/plug gap is 1～20mm.
Described C extruder comprises automatic charging machine/hopper, screw rod/barrel, transmission system, heating system and control system, and wherein the diameter of screw rod is 40～150mm on screw rod/barrel, and the draw ratio of screw rod/barrel is 25～45.
Described Vacuum shaping spraying box comprises vacuum system, cooling system, shaping system, control system and casing, and the specification of described shaping system is diameter 50～1300mm.
Described hauling machine is caterpillar tractor, and it comprises hydraulic system, transmission system and control system, and the specification of described hauling machine is 50～1300mm.
Described cutting machine is planetary or travelling, and it comprises hydraulic system, diced system, navigation system and control system, and the cut coverage of described cutting machine is 50～1300mm.
Plastic pipe for industrial use production line of the present invention has following advantage: advantage such as plastic pipe for industrial use production line of the present invention has that rational in infrastructure, advanced design, automaticity height, speed of production are fast, simple to operate, good stability, cost are low, can produce single-wall corrugated pipe, double-wall corrugated pipe, two-layer compound bellows, four kinds of different pipe structures of three wall bellowss, and it is low, simultaneously that these four kinds of tubing all have a ring stiffness height, hot strength height, cost, can adapt to excavation and non-excavating construction and use.
Description of drawings
The present invention is further illustrated in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is the overall structure schematic diagram of plastic pipe for industrial use production line of the present invention.
The specific embodiment
The present invention will be described in detail below in conjunction with specific embodiment.
See also shown in Figure 1, it is a kind of plastic pipe for industrial use production line of the present invention, described pipe production line comprises A extruder 1, B extruder 2, gas distribution plate 3, list/double-walled head 4, cooling jacket 5, make-up machine 6, vavuum pump 7, C extruder 8, outer composite die 9, Vacuum shaping spraying box 10, hauling machine 11, cutting machine 12 and heap pipe support 13, described A extruder 1 is arranged side by side with B extruder 2 and all is connected with an end of list/double-walled head 4, the other end of list/double-walled head 4 is connected to moulding machine 6, make-up machine 6, outer composite die 9, Vacuum shaping spraying box 10, hauling machine 11, cutting machine 12, heap pipe support 13 is put point-blank successively, gas distribution plate 3 is arranged on a side of list/double-walled head 4, be connected by tracheae between gas distribution plate 3 and the list/double-walled head 4, vavuum pump 7 is arranged on a side of make-up machine 6, be connected by tracheae between make-up machine 6 and the vavuum pump 7, C extruder 8 is arranged on a side of outer composite die 9, C extruder 8 and outer composite die 9 are installed and are linked together Vacuum shaping spraying box 10, be connected by tracheae between cutting machine 12 and the heap pipe support 13; Be connected by holding wire between described A extruder 1, B extruder 2, make-up machine 6, vavuum pump 7, C extruder 8, Vacuum shaping spraying box 10, hauling machine 11 and the cutting machine 12.
Described A extruder 1 comprises automatic charging machine/hopper, screw rod/barrel, transmission system, heating system and control system, and wherein the diameter of screw rod is 40～150mm on screw rod/barrel, and the draw ratio of screw rod/barrel is 25～45.
Described B extruder 2 comprises automatic charging machine/hopper, screw rod/barrel, transmission system, heating system and control system, and wherein the diameter of screw rod is 40～150mm on screw rod/barrel, and the draw ratio of screw rod/barrel is 25～45.
Described gas distribution plate 3 is made up of air accumulator and air gauge, and volume of gas storage tank is 0.05～0.2 cube, and the air gauge pressure limit is that 0.1～5kpa is adjustable.
Described list/double-walled head 4 comprises runner, die body, heating system, outer mouthful mould/plug and internal layer mouth mould/plug, described list/double-walled head is connected with the B extruder with the A extruder respectively by two runners, and runner all has control valve, a described outer mouthful mould/diameter of mandrel is 50～1200mm, internal layer mouth mould/diameter of mandrel is 40～1150mm, an outer mouthful mould/plug gap is 1～12mm, and internal layer mouth mould/plug gap is 1～10mm.
Described cooling jacket 5 is sandwich, and interior logical cooling water, diameter are 40～1150mm; Described vavuum pump 7 is water-ring vacuum pump; The raft length of tube of described heap pipe support 13 is 10m.
Described make-up machine 6 is horizontal or vertical, and it comprises forming module, base platform, transmission system, cooling system and control system, and wherein the specification of forming module is 50～1200mm.
Described outer composite die 9 comprises die body, heating system, mouthful mould/plug and navigation system, mouth mould/plug is its core component, its effect is: material enters by die body in the gap that is formed by mouth mould and plug and flows out then, form certain thickness material base, and then be compounded on the single wall or double-wall corrugated pipe that from composite die, passes, form two-layer compound bellows or three wall bellowss, described mouthful of mould/plug is of a size of diameter 50～1300mm, and described mouthful of mould/plug gap is 1～20mm.
Described C extruder 8 comprises automatic charging machine/hopper, screw rod/barrel, transmission system, heating system and control system, and wherein the diameter of screw rod is 40～150mm on screw rod/barrel, and the draw ratio of screw rod/barrel is 25～45.
Described Vacuum shaping spraying box 10 comprises vacuum system, cooling system, shaping system, control system and casing, and the specification of described shaping system is diameter 50～1300mm.
Described hauling machine 11 is caterpillar tractor, and it comprises hydraulic system, transmission system and control system, and the specification of described hauling machine is 50～1300mm.
Described cutting machine 12 is planetary or travelling, and it comprises hydraulic system, diced system, navigation system and control system, and the cut coverage of described cutting machine is 50～1300mm.
Embodiment when a kind of plastic pipe for industrial use production line of the present invention is produced single-wall corrugated pipe is: open A extruder or B extruder, close connecting the A extruder of not unlatching or the list/double-walled flow channel control valve of B extruder, to guarantee that material does not enter the extruder of not opening, this moment, material entered list/double-walled head, open gas in the gas distribution plate, through the typing of make-up machine module and the absorption of vavuum pump negative pressure (this moment, cooling jacket can not need be installed), be the tubing of single wall bellows-shaped inside and outside being molded into, after pass through outer composite die (outer composite die and C extruder all need not opened), cooling (vacuum system of Vacuum shaping spraying box can not need be opened) through the Vacuum shaping spraying box, and by the traction of hauling machine and the cutting of cutting machine, form resultant articles, and finally be stacked at and put on the pipe support.
Embodiment when a kind of plastic pipe for industrial use production line of the present invention is produced double-wall corrugated pipe is: open A extruder and B extruder, material enters in list/double-walled head, open the inside and outside gas of gas distribution plate, and the cooling water of unlatching cooling jacket, material flows out and the cooling jacket of flowing through from list/double-walled head, enter make-up machine, through the typing of make-up machine module and the absorption of vavuum pump negative pressure, it is smooth to be molded into internal layer, the double-wall corrugated pipe of outer bellows-shaped, after pass through outer composite die (outer composite die and C extruder all need not opened), cooling (vacuum system of Vacuum shaping spraying box can not need be opened) through the Vacuum shaping spraying box, and by the traction of hauling machine and the cutting of cutting machine, form resultant articles, and finally be stacked at and put on the pipe support.
Embodiment during a kind of plastic pipe for industrial use production line production two-layer compound bellows of the present invention is: open the internal layer that A extruder or B extruder are extruded compound double-wall corrugated pipe, close connecting the A extruder of not unlatching or the list/double-walled flow channel control valve of B extruder, to guarantee that material does not enter the extruder of not opening, this moment, material entered list/double-walled head, open gas in the gas distribution plate, through the typing of make-up machine module and the absorption of vavuum pump negative pressure (this moment, cooling jacket can not need be installed), be the tubing of single wall bellows-shaped inside and outside being molded into, open the C extruder and extrude skin, when the single-wall corrugated pipe as two-layer compound bellows internal layer enters outer composite die, the skin that the C extruder is extruded enters outer composite die and carries out compound with the single wall ripple that passes through outer composite die, and enter the Vacuum shaping spraying box, through the effect of vacuum and calibration sleeve and the cooling of cooling system, form outer level and smooth, the two-layer compound bellows of internal layer ripple, and by the traction of hauling machine and the cutting of cutting machine, form resultant articles, and finally be stacked at and put on the pipe support.
Embodiment when a kind of plastic pipe for industrial use production line of the present invention is produced three wall bellowss is: open A extruder and B extruder, material enters in list/double-walled head, open the inside and outside gas of gas distribution plate, and the cooling water of unlatching cooling jacket, material flows out and the cooling jacket of flowing through from list/double-walled head, enter make-up machine, through the typing of make-up machine module and the absorption of vavuum pump negative pressure, it is smooth to be molded into internal layer, the double-wall corrugated pipe of outer bellows-shaped, after pass through outer composite die (this moment C extruder and outer composite die all be in opening), carry out compound with the skin of being extruded by the C extruder and from outer composite die, flow out, and enter the Vacuum shaping spraying box, through the effect of vacuum and calibration sleeve and the cooling of cooling system, the formation ectonexine is level and smooth, three wall bellowss of intermediate layer ripple, and by the traction of hauling machine and the cutting of cutting machine, form resultant articles, and finally be stacked at and put on the pipe support.
Claims (10)
1. plastic pipe for industrial use production line, it is characterized in that: described pipe production line comprises the A extruder, the B extruder, gas distribution plate, list/double-walled head, cooling jacket, make-up machine, vavuum pump, the C extruder, outer composite die, the Vacuum shaping spraying box, hauling machine, cutting machine and heap pipe support, described A extruder is arranged side by side with the B extruder and all is connected with an end of list/double-walled head, the other end of list/double-walled head is connected to the moulding machine, make-up machine, outer composite die, the Vacuum shaping spraying box, hauling machine, cutting machine, the heap pipe support is put point-blank successively, gas distribution plate is arranged on a side of list/double-walled head, be connected by tracheae between gas distribution plate and the list/double-walled head, vavuum pump is arranged on a side of make-up machine, be connected by tracheae between make-up machine and the vavuum pump, the C extruder is arranged on a side of outer composite die, C extruder and outer composite die are installed and are linked together the Vacuum shaping spraying box, be connected by tracheae between cutting machine and the heap pipe support; Be connected by holding wire between described A extruder, B extruder, make-up machine, vavuum pump, C extruder, Vacuum shaping spraying box, hauling machine and the cutting machine.
2. plastic pipe for industrial use production line according to claim 1, it is characterized in that: described A extruder, B extruder and C extruder include automatic charging machine/hopper, screw rod/barrel, transmission system, heating system and control system, wherein the diameter of screw rod is 40～150mm on screw rod/barrel, and the draw ratio of screw rod/barrel is equal 25～45.
3. plastic pipe for industrial use production line according to claim 1, it is characterized in that: described gas distribution plate is made up of air accumulator and air gauge, and volume of gas storage tank is 0.05～0.2 cube, and the air gauge pressure limit is that 0.1～5kpa is adjustable.
4. plastic pipe for industrial use production line according to claim 1, it is characterized in that: described list/double-walled head comprises runner, die body, heating system, outer mouthful mould/plug and internal layer mouth mould/plug, described list/double-walled head is connected with the B extruder with the A extruder respectively by two runners, and runner all has control valve, a described outer mouthful mould/diameter of mandrel is 50～1200mm, internal layer mouth mould/diameter of mandrel is 40～1150mm, an outer mouthful mould/plug gap is 1～12mm, and internal layer mouth mould/plug gap is 1～10mm.
5. plastic pipe for industrial use production line according to claim 1, it is characterized in that: described cooling jacket is sandwich, interior logical cooling water, diameter are 40～1150mm; Described vavuum pump is water-ring vacuum pump; The raft length of tube of described heap pipe support is 10m.
6. plastic pipe for industrial use production line according to claim 1, it is characterized in that: described make-up machine is horizontal or vertical, it comprises forming module, base platform, transmission system, cooling system and control system, and wherein the specification of forming module is 50～1200mm.
7. plastic pipe for industrial use production line according to claim 1, it is characterized in that: described outer composite die comprises die body, heating system, mouthful mould/plug and navigation system, described mouthful of mould/plug is of a size of diameter 50～1300mm, and described mouthful of mould/plug gap is 1～20mm.
8. plastic pipe for industrial use production line according to claim 1, it is characterized in that: described Vacuum shaping spraying box comprises vacuum system, cooling system, shaping system, control system and casing, the specification of described shaping system is diameter 50～1300mm.
9. plastic pipe for industrial use production line according to claim 1, it is characterized in that: described hauling machine is caterpillar tractor, and it comprises hydraulic system, transmission system and control system, the specification of described hauling machine is 50～1300mm.
10. plastic pipe for industrial use production line according to claim 1, it is characterized in that: described cutting machine is planetary or travelling, it comprises hydraulic system, diced system, navigation system and control system, and the cut coverage of described cutting machine is 50～1300mm.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013100809539A CN103203885A (en) | 2013-03-14 | 2013-03-14 | Industrial plastic pipe production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013100809539A CN103203885A (en) | 2013-03-14 | 2013-03-14 | Industrial plastic pipe production line |
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| CN103203885A true CN103203885A (en) | 2013-07-17 |
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| CN2013100809539A Pending CN103203885A (en) | 2013-03-14 | 2013-03-14 | Industrial plastic pipe production line |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104669655A (en) * | 2015-01-27 | 2015-06-03 | 邓华 | Full-automatic keel door plate production assembly line |
| CN107310120A (en) * | 2017-06-26 | 2017-11-03 | 永春科盛机械技术开发有限公司 | A kind of plastic tube product line |
| CN109648819A (en) * | 2019-01-12 | 2019-04-19 | 潍坊中云机器有限公司 | Double-wall corrugated pipe production line |
| CN110370696A (en) * | 2019-07-26 | 2019-10-25 | 大连三垒科技有限公司 | A kind of production line suitable for heavy caliber PVC-U double-wall corrugated pipe |
| CN111231261A (en) * | 2020-01-21 | 2020-06-05 | 瑞瑶环境科技有限公司 | Integrally-formed carat pipe, forming die and production process thereof |
| CN112590154A (en) * | 2020-12-04 | 2021-04-02 | 长春百思特汽车零部件有限公司 | Production method and production device of corrugated pipe and corrugated pipe |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104669655A (en) * | 2015-01-27 | 2015-06-03 | 邓华 | Full-automatic keel door plate production assembly line |
| CN104669655B (en) * | 2015-01-27 | 2018-02-27 | 邓华 | A kind of full-automatic keel door-plate production line |
| CN107310120A (en) * | 2017-06-26 | 2017-11-03 | 永春科盛机械技术开发有限公司 | A kind of plastic tube product line |
| CN109648819A (en) * | 2019-01-12 | 2019-04-19 | 潍坊中云机器有限公司 | Double-wall corrugated pipe production line |
| CN109648819B (en) * | 2019-01-12 | 2024-03-29 | 潍坊中云机器有限公司 | Double-wall corrugated pipe production line |
| CN110370696A (en) * | 2019-07-26 | 2019-10-25 | 大连三垒科技有限公司 | A kind of production line suitable for heavy caliber PVC-U double-wall corrugated pipe |
| CN111231261A (en) * | 2020-01-21 | 2020-06-05 | 瑞瑶环境科技有限公司 | Integrally-formed carat pipe, forming die and production process thereof |
| CN112590154A (en) * | 2020-12-04 | 2021-04-02 | 长春百思特汽车零部件有限公司 | Production method and production device of corrugated pipe and corrugated pipe |
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Application publication date: 20130717 |