CN103201361A - Hydroxychroman derivatives as engine oil antioxidants - Google Patents

Hydroxychroman derivatives as engine oil antioxidants Download PDF

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Publication number
CN103201361A
CN103201361A CN2011800533937A CN201180053393A CN103201361A CN 103201361 A CN103201361 A CN 103201361A CN 2011800533937 A CN2011800533937 A CN 2011800533937A CN 201180053393 A CN201180053393 A CN 201180053393A CN 103201361 A CN103201361 A CN 103201361A
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alkyl
antioxidant
lubricant compositions
oil
hydrogen
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S·L·克劳利
V·A·卡里克
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Lubrizol Corp
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Lubrizol Corp
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Abstract

A lubricant and concentrate composition comprises a hydroxychroman derived antioxidant and a method for improving the performance of a lubricant composition, especially a lubricant composition for an internal combustion engine, comprising the use of a lubricant containing said antioxidant.

Description

Hydroxychroman derivative as the engine oil antioxidant
Invention field
The present invention relates to be suitable as the composition of lubricant and lubricant additive compositions, described composition contains the antioxidant that hydroxychroman is derived, and further randomly contain other and be suitable for lubricant additive for example purification agent or dispersion agent, wherein said antioxidant itself also can be described hydroxychroman compound.The invention provides when being used for lubricant formulations, during especially for the lubricant formulations of heavy duty diesel engine and passenger car crankcase engine, the economy antioxidant with good behaviour performance.
Background of invention
Antioxidant is a class important additive, because they are used for by preventing or postponing oxidation and thermolysis provides and/or improve the organic composite antioxidant property of (comprising the lubricant compositions that contains the machine component).Antioxidant may cause volatility to increase in some applications, and this is because desired legislations of environmental protection and/or standard of performance and may be undesirable.
Knownly in the oil of lubricant viscosity, use phenolic antioxidant steric hindrance, that ester replaces to reduce oxidation to destroy and improve degree of cleaning.
United States Patent (USP) 5,523 discloses comprised diesel engine lubricant and as the lubricating oil composition of the compound of the following formula of antioxidant 007 (people such as Kristen, on June 4th, 1996):
Figure BDA00003146035700011
X Ke Yi Shi – CH2 – CH2 – C (=O) – OR, R is straight chain or the branched-alkyl of formula-CnH2n+1, wherein n is the integer of 8-22.
United States Patent (USP) 3,285,855 people such as (, on November 15th, 1966) Dexter disclose with the ester stabilization organic materials that contains the alkyl hydroxy phenyl.Described ester can have following structure
Figure BDA00003146035700021
Wherein x has the 0-6 value of (comprising this two end points), and y has the 6-30 value of (comprising this two end points).Described " low alkyl group " can be the tertiary butyl.The lubricating oil and the mineral wet goods that can stabilized organic materials comprise the aliphatic ester type.
United States Patent (USP) 5,206,414 people such as (, on April 27th, 1993) Evans disclose the method for the compound of the following general formula of preparation
Figure BDA00003146035700022
Wherein R1 is identical or different with R2, and is the C5-C12 cycloalkyl of phenyl, C7-C9 phenylalkyl, C5-C12 cycloalkyl or the C1-C4 alkyl-replacement of hydrogen, C1-C18 alkyl, phenyl, C1-C4 alkyl-replacement, R 3Be hydrogen or methyl, m be 0,1,2 or 3, n be the number of 1-4 or 6, A Ke Yi Shi – OR4, wherein R4 can be the C2-C45 alkyl.
People's such as Abraham U.S. Patent No. 6,559,105 relates to and contains sterically hindered phenolic antioxidant that ester replaces and the lubricant compositions of dispersion agent or purification agent,
R wherein 3Being the alkyl that contains 2-6 carbon atom, is the useful additive-package for lubricant compositions.
United States Patent (USP) 6,787,663 people such as (, on September 7th, 2004) Adams disclose method and its purposes in lubricant compositions of the phenol that the hindered ester of the following general formula of preparation replaces:
Figure BDA00003146035700031
R wherein 3It is the alkyl that contains 2-6 carbon atom.
Though above-mentioned materials for example sterically hindered phenol can provide good antioxidant property in lubricating oil, their performance is generally at high temperature undermined.Current engine technology causes the service temperature of the lubricating oil of engine and their dependences to increase day by day.For example, the use increase of Xian Dai EGR, turbo-supercharger and engine littler, more powerful and more fuel-efficient is just causing the mean engine service temperature to increase.Therefore, still need the novel antioxidant technology, this technology provides at least and the known the same good performance of antioxidant technology, and at high temperature improved thermostability and/or performance also are provided simultaneously.
Summary of the invention
The invention provides the oil that contains lubricant viscosity and the lubricant compositions with antioxidant of following formula:
Each R wherein 1Be independently-OR 2,-NH 2,-NR 2R 2,-SR 2Or-R 2Each R 2Be independently hydrogen, alkyl or-C (=O)-X-R 3Group, wherein X is O, NR 3Or S, each R 3Be hydrogen or alkyl independently; N is 0 or 1; Two adjacent R wherein 1Group is alkyl, and they can be connected to form ring.
In some embodiments, each R above in the formula 1Be hydrogen or the alkyl that contains 1-20 carbon atom independently, each R 2Be hydrogen or the alkyl that contains 1-15 carbon atom independently.There are one or more R therein 3In the embodiment of group, R 3Group can be to contain 3-22 carbon atom, or the alkyl of 8-18 carbon atom, maybe can be 2-ethyl or isotridecyl.
The present invention further provides the lubricant compositions that contains the antioxidant with following formula:
Figure BDA00003146035700041
R wherein 1It is the alkyl that contains 1-10 carbon atom; Each R 2Be hydrogen or the alkyl that contains 1-10 carbon atom independently.Each R among the formula II 2Also can be-C (=O)-X-R 3Group, wherein X is O, NR 3Or S, each R 3Be hydrogen or alkyl independently.
The present invention further provides above-mentioned lubricant compositions, wherein said composition contains and is no more than 1200ppm phosphorus, has the sulphur content that is no more than 0.4 weight %, has the sulfate ash content that is no more than 1.0 weight %, have the zinc dialkyl dithiophosphate that is no less than 300ppm, or their any combination.In some embodiments, described composition can have the phosphorus level of 300ppm at least.
The present invention further provides the method for lubricated explosive motor.This kind method may further comprise the steps: supply with any lubricant compositions described herein to described engine.
The present invention further provides the lubricant compositions that is suitable for lubricated explosive motor, it comprises: (A) oil of the lubricant viscosity of main amount; (B) the hydroxychroman antioxidant at least a as herein described of minor amount; (C) at least a other additive that is selected from viscosity modifier, pour point reducer, dispersion agent, purification agent, anti-wear agent, the antioxidant that is different from component (B), friction improver, corrosion inhibitor, sealing swelling agent, metal passivator, froth suppressor and their mixture of minor amount.
The present invention further provides the lubricant concentrate that is suitable for preparing the lubricating composition that is suitable for lubricated explosive motor, it comprises: (A) oil of the lubricant viscosity of enriched material formation amount; (B) the hydroxychroman antioxidant at least a as herein described of minor amount; (C) at least a other additive that is selected from viscosity modifier, pour point reducer, dispersion agent, purification agent, anti-wear agent, the antioxidant that is different from component (B), friction improver, corrosion inhibitor, sealing swelling agent, metal passivator, froth suppressor and their mixture.
The present invention further provides the method for lubricated explosive motor, comprising: (A) to described engine supply of lubricant, this lubricant comprises: (i) oil of lubricant viscosity; The (ii) hydroxychroman antioxidant at least a as herein described of minor amount; (iii) at least a other additive that is selected from viscosity modifier, pour point reducer, dispersion agent, purification agent, anti-wear agent, is different from component antioxidant, friction improver, corrosion inhibitor, sealing swelling agent, metal passivator, froth suppressor and their mixture (ii) of minor amount.
Detailed description of the invention
To various preferable feature and embodiment be described by non-limitative illustration below.
The invention provides the various compositions that comprise the antioxidant that one or more hydroxychromans derive, wherein said antioxidant itself also can be described as the hydroxychroman compound and use the method for the lubricated explosive motor of this type of antioxidant.Have been found that excellent performance is provided under the more critical operation condition that this kind antioxidant becomes more and more common in modern engine technology.The motivating force that designs littler and more powerful engine has caused higher demand to lubricant and slip additive technology together with the motivating force that increases fuel economy and reduce discharging.Have been found that antioxidant of the present invention provides the performance of comparing excellence with conventional antioxidant.
The present composition comprises the oil of lubricant viscosity, antioxidant that one or more hydroxychromans are derived and one or more optional extra performance additive.
Lubricant compositions of the present invention can be applied to various application and comprise as lubricant compositions for explosive motor, comprise for example passenger car engine of gasoline or spark ignition engine, diesel oil or compression ignition engine be the heavy-duty diesel oil truck engine for example, the engine of Sweet natural gas confession fuel is the constant power engine for example, two-stroke engine, aviation piston and turbine engine, boats and ships and rail diesel engine; Be used for power transmission for example automatic or drive axle or farm tractor variator; Be used for gear for example industry or automobile gear; Be used for metal processing; Be used for hydraulic efficiency system; For example may require lubricant compositions for specialized application is the bearing of grease; With the hydrocarbon fuel that is used for explosive motor for example gasoline or diesel oil fuel.
The oil of lubricant viscosity
Lubricant compositions of the present invention can comprise the oil of the lubricant viscosity of (A) main amount.The oil of described lubricant viscosity can be by providing lubricated and medium dissolves or other component of dispersed lubricant composition or additive effect by serving as.The oil of lubricant viscosity can be single oil or mixture that two or more are oily.Described lubricating oil composition comprises one or more base oils, and base oil usually exists by main amount (namely greater than 50 weight % amount).Generally speaking, base oil with lubricating oil composition greater than 60 weight %, or greater than 70 weight %, or exist greater than the amount of 80 weight %.In one embodiment, the base oil sulphur content can be 0.001-0.2 weight %, in another embodiment, and 0.0001 weight % to 0.1 weight % or 0.05 weight %.
Lubricating oil composition can have the about 16.3mm at the most that measures by ASTM D445 2/ s, in one embodiment, 5-16.3mm 2/ s (cSt), in one embodiment, 6-13mm 2100 ℃ of kinematic viscosity of/s (cSt).In one embodiment, described lubricating oil composition has the SAE viscosity grade of 0W, 0W-20,0W-30,0W-40,0W-50,0W-60,5W, 5W-20,5W-30,5W-40,5W-50,5W-60,10W, 10W-20,10W-30,10W-40 or 10W-50.
Lubricating oil composition can have the 4mm at the most that measures by the program among the ASTM D4683 2/ s (cSt), in one embodiment, 3.7mm at the most 2/ s (cSt), in one embodiment, 2-4mm 2/ s (cSt), in one embodiment, 2.2-3.7mm 2/ s (cSt), in one embodiment, 2.7-3.5mm 2High temperature/the shear viscosity under 150 ℃ of/s (cSt).
The base oil that is used for described lubricant compositions can be natural oil, synthetic oil or their mixture, is low-sulfur of the present invention, low-phosphorous, the low desired sulphur concentration limit of pointing out above of ash content lubricating oil composition as long as the sulphur content of this kind oil is no more than.Useful natural oil comprises animal oil and vegetables oil (for example Viscotrol C, lard) and inorganic lubricating oil for example liquid petroleum and alkane, cycloalkanes or mix solvent treatment or the acid-treated mineral lubricating oils of alkane-naphthenic hydrocarbon type.The oil that is derived from coal or shale also is useful.Ucon oil comprises hydrocarbon ils for example polymerization and the mutual alkene (for example, polybutene, polypropylene and propylene isobutylene copolymers) of polymerization; Poly-(1-hexene), poly-(1-octene), poly-(1-decene) etc. and their mixture; Alkylbenzene (for example dodecylbenzene, tetradecyl benzene, dinonyl benzene and two (2-ethylhexyl) benzene); Many benzene (for example, biphenyl, terphenyl, alkylating many benzene); Alkylation phenyl ether and their derivative, analogue and homologue.
Wherein terminal hydroxyl constitutes operable another kind of known ucon oil by for example esterification, etherification modified oxyalkylene polymer and interpretation and their derivative.These for example are the oil via the polymerization preparation of ethylene oxide or propylene oxide, the alkyl of these polyoxyalkylene polymers and aryl ethers are (for example, molecular-weight average is approximately 1000 methyl polypropylene glycol ether, molecular weight is approximately the phenyl ether of the polyoxyethylene glycol of 500-1000, the diethyl ether of the polypropylene glycol of the about 1000-1500 of molecular weight etc.) or their list and multi-carboxylate, for example, acetic ester, mixed C 3-C 8Fatty acid ester, or the carboxylic acid diesters of TEG.
The ucon oil of operable another suitable classification comprises that di-carboxylic acid (for example, phthalic acid, succsinic acid, alkyl succinic acid, alkenyl succinic acid, toxilic acid, nonane diacid, suberic acid, sebacic acid, fumaric acid, hexanodioic acid, linoleic acid dimer, dodecanedioic acid) with the ester of various alcohol (for example, butanols, hexanol, lauryl alcohol, 2-Ethylhexyl Alcohol, ethylene glycol, Diethylene Glycol monoether and propylene glycol).The specific examples of these esters comprises the 2-ethylhexyl diester of Polycizer W 260, sebacic acid two (2-ethylhexyl) ester, the just own ester of fumaric acid two, dioctyl sebacate, diisooctyl azelate, two different decayl esters of azelaic acid, dioctyl phthalate (DOP), didecyl phthalate, sebacic acid (eicosyl) ester, linoleic acid dimer and the complex ester that is formed by the 2 ethyl hexanoic acid reaction of the TEG of 1 mole sebacic acid and 2 moles and 2 moles.
Also comprise those that made by C5-C12 monocarboxylic acid and polyvalent alcohol and polyol ethers such as neopentyl glycol, TriMethylolPropane(TMP), tetramethylolmethane, Dipentaerythritol and tripentaerythritol as the useful ester of synthetic oil.
Described oil can be poly-alpha-olefin (PAO).Usually, the PAO self-contained 4-30 that derives, or 4-20, or the monomer of 6-16 carbon atom.The example of useful PAO comprises derived from those of octene, decene and their mixture.These PAO can have 2-15, or 3-12, or 4-8mm 2100 ℃ of viscosity of/s (cSt).The example of useful PAO is included in 100 ℃ of 4mm 2The poly-alpha-olefin of/s (cSt), at 100 ℃ of following 6mm 2The poly-alpha-olefin of/s (cSt) and their mixture.Can use among mineral oil and the above-mentioned PAO one or more mixture.
Open type refining, refining and the oil re-refined above, natural or synthetic (and in these any two kinds or more kinds of mixtures) can be used in the lubricant of the present invention.Unpurified oil is directly to obtain and without being further purified those of processing from natural or synthetic source.For example, the shale oil that is directly obtained by destructive distillation operation, the oil that is directly obtained by primary distillation or by esterification process directly obtain not have further to handle and the ester oil of use will be unrefined oil.The similar unrefined oil of treated oil, difference are that the former is further handled in one or more purification steps, to improve one or more performances.Many such purification techniques are well known by persons skilled in the art, for example solvent extraction, second distillation, acid or alkali extraction, filtration, diafiltration etc.Rerefined oils obtains by used treated oil application class is similar to for those technologies that obtain treated oil.Refining oil more so also claims to reclaim or reprocessed oils, and often handles in addition by the technology that is intended to remove useless additive and oil decomposition product.
In addition, synthetic oil can be by fischer-tropsch solution-air synthesis program and the preparation of other solution-air oil.In one embodiment, when when gas adopts to the liquid oil, polymer composition of the present invention is useful.Usually, the synthetic hydrocarbon of fischer-tropsch or wax can be hydroisomerizations.
The antioxidant that hydroxychroman is derived
Anti-oxidant additives of the present invention is derived from hydroxychroman.As top providing, the antioxidant that is fit to can be expressed from the next:
Figure BDA00003146035700081
Each R wherein 1Be independently-OR 2,-NH 2,-NR 2R 2,-SR 2Or-R 2Each R 2Be independently hydrogen, alkyl or-C (=O)-X-R 3Group, wherein X is O, NR 3Or S, each R 3Be hydrogen or alkyl independently; N is 0 or 1; Two adjacent R wherein 1Group is alkyl, and they can be connected to form ring.In some embodiments, each R 1Be hydrogen or alkyl independently.
Antioxidant can be to have the chromanol (chromanol) that is positioned at the hydroxyl on the aromatic ring, namely as the 6-chromanol.In such embodiments, described antioxidant can be expressed from the next:
Figure BDA00003146035700082
Each R wherein 1Be independently-OR 2,-NH 2,-NR 2R 2,-SR 2Or-R 2Each R 2Be hydrogen or alkyl independently; With wherein said two adjacent R 1Group is alkyl, and they can be connected to form ring.In some embodiments, each R 1Be hydrogen or alkyl independently.Any R among the formula Ia 2Group also can be-C (=O)-X-R 3Group, wherein X is O, NR 3Or S, each R 3Be hydrogen or alkyl independently.
The specific examples of the antioxidant that is fit to comprises having 2 of the hydroxyl that is positioned on the aromatic ring, 3-Dihydrobenzofuranes alcohol.In these embodiments, described antioxidant can be expressed from the next:
Figure BDA00003146035700091
Each R wherein 1Be independently-OR 2,-NH 2,-NR 2R 2,-SR 2Or-R 2Each R 2Be hydrogen or alkyl independently; With wherein said two adjacent R 1Group is alkyl, and they can be connected to form ring.In some embodiments, each R 1Be hydrogen or alkyl independently.Any R among the formula Ib 2Group also can be-C (=O)-X-R 3Group, wherein X is O, NR 3Or S, each R 3Be hydrogen or alkyl independently.
In some embodiments, any in the formula that provides above of consideration: (i) at least one R of described antioxidant 1Group is alkyl, (ii) at least one R of described antioxidant 2Group is alkyl, or (iii) their combination.
Still further in the embodiment, the R adjacent with described hydroxyl 1In the group at least one is alkyl.
In other embodiments, any in the formula that consideration provides above, each R 1Can be hydrogen or the alkyl that contains 1-20 carbon atom independently, each R 2Can be hydrogen or the alkyl that contains 1-15 carbon atom independently.
In some embodiments, employed antioxidant can be expressed from the next in the present composition:
Figure BDA00003146035700101
R wherein 1Be-OR 2,-NH 2,-NR 2R 2,-SR 2Or-R 2Each R 2Be hydrogen or alkyl independently.In some embodiments, R 1Be hydrogen or alkyl independently.In some embodiments, R 1It is the alkyl that contains 1-10 carbon atom; Each R 2Be hydrogen or the alkyl that contains 1-10 carbon atom independently.Any R among the formula Ic 2Group also can be-C (=O)-X-R 3Group, wherein X is O, NR 3Or S, each R 3Be hydrogen or alkyl independently.
In other embodiment that also has, employed antioxidant can be expressed from the next in the present composition:
Figure BDA00003146035700102
R wherein 1Be-OR 2,-NH 2,-NR 2R 2,-SR 2Or-R 2Each R 2Be hydrogen or alkyl independently; R 3Be hydrogen or alkyl; R 4Be hydrogen or alkyl.In some embodiments, R 1Be hydrogen or alkyl independently.In some embodiments, R 1It is the alkyl that contains 1-10 carbon atom; Each R 2Be hydrogen or the alkyl that contains 1-10 carbon atom independently.In some embodiments, R 3It is the straight chained alkyl that contains 1-10 carbon atom.In some embodiments, R 3It is methyl.In other embodiment that also has, work as R 3When being methyl, two R 2All be methyl, all R 1Group is hydrogen and R 4Be to contain 1-10 carbon atom, or even the branched-alkyl of 3 to 10 or 8 carbon atoms.In some embodiments, R 4It is the tertiary butyl.Any R among the formula Id 2Group also can be-C (=O)-X-R 3Group, wherein X is O, NR 3Or S, each R 3Be hydrogen or alkyl independently.
Antioxidant (B) can be by weight with 0.1-10%, and 0.3-8% or 0.6-6% are present in the lubricant compositions of the present invention.
Other additive
Lubricant compositions of the present invention can randomly comprise at least a other additive of (C) minor amount.Described other additive (C) can comprise the additive that is selected from viscosity modifier, pour point reducer, dispersion agent, purification agent, anti-wear agent, the antioxidant that is different from component (B), friction improver, corrosion inhibitor, sealing swelling agent, metal passivator, froth suppressor and their mixture.The mixture of other additive can be additive for example sulfonate and the phenates purification agent of 2 kinds or more same-types, 2 kinds or how dissimilar additive be purification agent and dispersion agent and anti-wear agent for example, or the additive of 2 kinds or more same-types and 2 kinds or how dissimilar additive for example sulfonate and phenates purification agent and dispersion agent and anti-wear agent.
Lubricant compositions of the present invention can contain one or more dispersion agents.The carboxyl dispersion agent is to contain at least 34; preferred at least 54 carbon atoms and carboxylic acylating agent (acid, acid anhydrides, ester etc.), the organic hydroxy compounds (aliphatic cpd that for example comprise monohydroxy-alcohol and polyvalent alcohol nitrogenous compound (for example amine) reaction; or comprise the aromatic substance of phenol and naphthols), and/or the reaction product of alkaline inorganic material.These reaction product comprise imide, acid amides and the ester reaction product of carboxylicesters dispersion agent.
Succinimide dispersants is a class carboxyl dispersion agent.They are hydrocarbyl substituted succinic acylating agents with organic hydroxy compounds or contain the amine of at least one hydrogen that is connected with nitrogen-atoms, or the reaction product of the mixture of described oxy-compound and amine.Term " succinic acylating agent " refers to the succsinic acid that hydrocarbon replaces or produces the compound (described acid itself also contained in this term) of succsinic acid.This type of material generally includes hydrocarbyl substituted succinic, acid anhydrides, ester (comprising half ester) and halogenide.
Amber acidic group dispersion agent has various chemical structures, generally includes for example following structure:
Figure BDA00003146035700111
In said structure, each R 1Be alkyl independently, for example
Figure BDA00003146035700112
It is the group of 500 or 700 to 10,000 polyolefin derivative.Usually, described hydrocarbyl group is alkyl, usually derived from having 500 or 700 to 5000, and the perhaps polyisobutylene group of the polyisobutene of 1500 or 2000 to 5000 molecular weight.Also can represent R 1Base can contain 40-500 carbon atom, and for example at least 50, for example 50-300 carbon atom, for example aliphatic carbon atom.R 2Be alkylidene group, ethylidene (C normally 2H 4).X is integer and is not subjected to excessive restriction.In some embodiments, X have 0,1 or even 2 to 10 or 6 or 4 scope in value.This molecule is obtained by the reaction of thiazolinyl acylating agent and polyamines usually, and connects base except the simple imide structure shown in top various between these two structure divisions, can comprise various acid amides and quaternary ammonium salt.Succinimide dispersants is described in United States Patent (USP) 4,234 more comprehensively, in 435,3,172,892 and 6,165,235.
Other details of program of preparation succinimide dispersants of the present invention and example are referring in the U.S. Patent number 3,172,892,3,219,666,3,272,746,4,234,435,6,440,905 and 6,165,235 for example.
" amine dispersion agent " is higher molecular weight aliphatic halide and amine, the reaction product of preferred polyalkylenepolyamines.Their example for example is described in following United States Patent (USP): in 3,275,554,3,438,757,3,454,555 and 3,565,804.
" Mannich dispersant " is that wherein alkyl contains the reaction product of alkylphenol and aldehyde (particularly formaldehyde) and the amine (particularly polyalkylenepolyamines) of at least 30 carbon atoms.The material that is described in the following United States Patent (USP) is exemplary: 3,036,003,3,236,770,3,414,347,3,448,047,3,461,172,3,539,633,3,586,629,3,591,598,3,634,515,3,725,480,3,726,882 and 3,980,569.
The following acquisition of the dispersion agent of aftertreatment: make carboxyl dispersion agent, amine dispersion agent or Mannich dispersant and the reagent react of the succinyl oxide, nitrile epoxide, boron compound, P contained compound or the analogue that replace such as dimercaptothiodiazole, urea, thiocarbamide, dithiocarbonic anhydride, aldehyde, ketone, carboxylic acid, hydrocarbon.This exemplary material is described in the following United States Patent (USP): 3,200,107,3,282,955,3,367,943,3,513,093,3,639,242,3,649,659,3,442,808,3,455,832,3,579,450,3,600,372,3,702,757 and 3,708,422.
Polymeric dispersant is for example methacrylic acid decyl ester, vinyl decyl ethers and high molecular weight olefin and contain the monomer of polar substituent of oily lyotropy monomer, for example the interpretation of the acrylate that replaces of acrylic-amino alkyl ester or acrylamide and poly--(oxygen ethylidene).The example of their polymeric dispersant is disclosed in the following United States Patent (USP): 3,329,658,3449,250,3,519,656,3,666,730,3,687,849 and 3,702,300.
Composition can also contain one or more purification agents, and they are salt normally, particularly overbased salt.This parlkaline material is well known to those skilled in the art.Preparation sulfonic acid, carboxylic acid, (alkyl replaces) phenol, phosphonic acids are described and in them any two or more patent of technology of basic salt of mixture comprise United States Patent (USP) 2,501,731; 2,616,905; 2,616,911; 2,616,925; 2,777,874; 3,256,186; 3,384,585; 3,365,396; 3,320,162; 3,318,809; 3,488,284 and 3,629,109.The parlkaline material perhaps is called parlkaline or hyperalkaline salt, generally is single-phase uniform newton's system, it is characterized in that amount of metal surpass metal and with the specific acidic organic compound of this metal reaction according in the stoichiometry and necessary amount.The amount of excess metal is usually according to substrate and the expression of metal ratio.Term " substrate and metal ratio " is the total yield of metal and the ratio of the equivalent of substrate.The more detailed description of term metal ratio is provided at " the Chemistry and Technology of Lubricants " that is compiled by R.M.Mortier and S.T.Orszulik, second edition, and the 85th and 86 page, in 1997.Be suitable for parlkaline basic metal of the present invention or alkaline-earth metal purification agent and can have 0.8-10 or 3-9, or 4-8, or the metal of 5-7 ratio.Described purification agent can be to cross alkalization with calcium hydroxide.In different embodiments, basic metal or alkaline-earth metal purification agent can have 30 or 50 to 400; Or 200-350; Or 220-300, in another embodiment, 255 total basicnumber (TBN).In other embodiments, purification agent has 30,40 or 50 to 220,205, or 190, in another embodiment, 150 TBN.In other embodiment that also has, purification agent has 300 or bigger, and 350 or bigger, or 400 or bigger, or 300 or 350 to 400, in another embodiment, 395 TBN.
In one embodiment, lubricant of the present invention can contain the overbased sulfonates purification agent.The sulfonic acid that is fit to comprises sulfonic acid and thiosulfonic acid.Sulfonic acid comprises monokaryon or polynuclear aromatic or alicyclic compound.Oil-soluble sulfonate can be represented by one of following formula to a great extent: R 2-T-(SO 3 -) a and R 3-(SO 3 -) b, wherein T is for example common benzene of ring nucleus; R 2Be for example alkyl, thiazolinyl, alkoxyl group or alkoxyalkyl of aliphatic group; (R 2)+T contains about at least 15 carbon atoms altogether usually; R 3It is the aliphatic hydrocarbyl that contains at least 15 carbon atoms usually.R 3Example be alkyl, thiazolinyl, alkoxyalkyl and carbon alkoxyalkyl.Group T, R in the above-mentioned formula 2And R 3Can also contain other inorganic or organic substituent except above-named those, for example, hydroxyl, sulfydryl, halogen, nitro, amino, nitroso-group, sulfide or disulphide.In above-mentioned formula, a and b are at least 1.
The another kind of parlkaline material that can exist is parlkaline phenates purification agent.The phenol that can be used for preparing the phenates purification agent can be by formula (R 1) a-Ar-(OH) bExpression, wherein R 1As surface defined; Ar is aromatic group (it can be for example naphthalene of phenyl or another kind of aromatic group); A and b are at least 1 number independently, and a and b sum are in 2 the scopes of number of replaceable hydrogen to the aromatic kernel at Ar.In one embodiment, a and b are 1-4 independently, or the number in the 1-2 scope.R 1On average there are at least 8 by R with a is satisfied usually for every kind of phenolic compound 1The aliphatic carbon atom that base provides.The phenates purification agent also provides as the material of sulphur bridge connection sometimes.
In one embodiment, the parlkaline material is the overbased detergent that is selected from parlkaline Sa Li Kelate (salixarate) purification agent, parlkaline saligenol purification agent, parlkaline salicylate purification agent and parlkaline glyoxylate purification agent and their mixture.Parlkaline saligenol purification agent is the parlkaline magnesium salts normally, and they are based on the saligenol derivative.The general example of this kind saligenol derivative can be expressed from the next:
Figure BDA00003146035700141
Wherein X comprise-CHO or-CH 2OH, Y comprise-CH 2-or-CH 2OCH 2-and wherein this kind-CHO base account at least 10 moles of % of described X and Y base usually; M is hydrogen, ammonium or metal ion, R 1Be the hydrocarbyl group that contains 1-60 carbon atom, m is 0 to common 10, and each p is 0,1,2 or 3 independently, and condition is that at least one aromatic ring contains R 1Substituting group and all R 1The sum of the carbon atom in the group is at least 7.When m is 1 or when bigger, one of X base can be hydrogen.In one embodiment, M is the mixture (and therefore in some embodiments, can and/or comprise part Mg ion less than complete Mg ion) of equivalent Mg ion or Mg and hydrogen.Other metal comprises basic metal for example lithium, sodium or potassium; Alkaline-earth metal is calcium or barium for example; Reach other metal for example copper, zinc and tin.
The employed statement of this paper " is represented by formula " to show that given formula generally is the representative of the structure of described chemical substance.Yet what know is, can have small change, especially comprises position isomerismization, and namely X, Y and the position of R base on aromatic ring are different with shown in this structure those.Statement " being represented by formula " clearly wishes to contain these changes.
The more detailed United States Patent (USP) 6,310 that is disclosed in of saligenol purification agent is in 009, with particular reference to their synthetic method (the 8th hurdle and embodiment 1) and the preferred amounts (the 6th hurdle) of the various materials of X and Y.
Sa Li Kelate (salixarate) purification agent is the parlkaline material that can be represented by the compound of the straight chain basically of the unit that comprises at least one formula (A) or formula (B):
Figure BDA00003146035700151
Wherein each end of this compound has the end group of formula (C) or formula (D):
Figure BDA00003146035700152
This group is connected by divalence bridge linkage group A, and for each connection, A can be identical or different; Wherein in formula (A)-(D), R 3Be hydrogen or alkyl; R 2Be hydroxyl or be 0,1 or 2 based on group and the j of hydrocarbon; R 6Be hydrogen, alkyl or the assorted alkyl that replaces; R 4Be hydroxyl and R 5And R 7Be hydrogen, alkyl or the assorted alkyl that replaces independently, or R 5And R 7All be hydroxyl and R 4Be hydrogen, alkyl or the assorted alkyl that replaces; Condition is R 4, R 5, R 6And R 7In at least one is the alkyl that contains at least 8 carbon atoms; Wherein said molecule on average contain unit (A) or (C) at least one and unit (B) or (D) at least one and the composition ratio of unit (A) and sum (C) and unit (B) and sum (D) be about 0.1:1 to about 2:1.Divalence bridge linkage group " A " that can be identical or different when at every turn occurring comprises-CH 2-(methylene bridge) and-CH 2OCH 2-(ether bridge), the two can be derived from formaldehyde or formaldehyde equivalent (for example paraformaldehyde, formalin).
The preparation method of Sa Li Kelate derivative and they is described in more detail in U.S. Patent No. 6,200,936 and the open WO01/56968 of PCT in.It is believed that it mainly is straight chain but not the structure of big ring that Sa Li Kelate derivative has, but term " Sa Li Kelate " is intended to contain this two kinds of structures.
The glyoxylate purification agent is similar parlkaline material based on anionic group, and this anionic group can have following structure in one embodiment
Figure BDA00003146035700161
More especially
Figure BDA00003146035700162
Wherein each R contains at least 4, the alkyl of preferred at least 8 carbon atoms, and condition is that the sum of the carbon atom in all such R bases is at least 12, preferably at least 16 or 24.Perhaps, each R can be the olefin polymer substituting group.Described parlkaline glyoxylate purification agent acid material prepared therefrom is for example phenol that replaces of alkyl and the carboxyl reaction thing condensation product of oxoethanoic acid and other ω-oxo alkane acid for example of hydroxyaromatic material.The more detailed United States Patent (USP) 6,310 that is disclosed in of preparation method of parlkaline oxoethanoic acid purification agent and they, 011 and the reference wherein enumerated in.
Another kind of purification agent can be the salicylate purification agent.Alkylsalicylate can be an alkali metal salt or the alkaline earth salt of alkyl salicylate, and this alkyl salicylate again can be by alkylphenol by Ke Er ratio-Shi Mite reaction (Kolbe-Schmitt reaction) preparation.Alkylphenol can be by alpha-olefin and the phenol prepared in reaction that contains 8-30 carbon atom (mean number).Perhaps, calcium salicylate can be by direct neutralization and the preparation of carbonating subsequently of alkylphenol.
In another embodiment of the invention, component (C) can comprise antioxidant, and this antioxidant comprises the amine antioxidants that is different from component (B).In some embodiments, this additional antioxidant comprises in the above-mentioned antioxidant one or more.In other embodiments, described additional antioxidant is the sterically hindered phenol that is different from component (B), diarylamine, and the sulfuration olefinic compounds contains molybdenum antioxidant and their mixture.In other embodiments of the present invention, antioxidant can comprise 3-(3,5-two-tertiary alkyl-4-hydroxyphenyl) alkyl propionates, for example 3-(3,5-two-tertiary butyl-4-hydroxyphenyl) alkyl propionates, the alkyl of wherein said ester structure part has 1 or more carbon atoms, 2 or more carbon atoms, 2-30 carbon atom, 2-20 carbon atom or 2-10 carbon atom.In some embodiments, this combination of antioxidant causes the additional improvement of composition properties.
Component (C) can comprise anti-wear agent.Anti-wear agent can comprise zinc dialkyl dithiophosphate.In some embodiments, the present composition contains zinc dialkyl dithiophosphate, in some of these embodiments, described zinc dialkyl dithiophosphate exists (or in other embodiments by the level that is no less than 300ppm, described zinc dialkyl dithiophosphate is that the level that is no less than 300ppm exists by the amount that satisfies the phosphorus of sending to composition from described additive), consequently, be combined with some following limits, all phosphorus basically that are present in the composition are sent by described zinc dialkyl dithiophosphate.
In some embodiments, the present composition also comprises friction improver, the alcohol acid friction improver of deriving for example, and for example oil base tartaroyl imines, or amide group friction improver is the oil base acid amides for example.
Other additive of component (C) can be pressed 0.001-14% separately by weight, and 0.001-11% or 0.001-8% are present in the lubricant compositions.
Sulphur, phosphorus, ash oontent
The invention provides above-mentioned composition.In some embodiments, described composition has and is no more than 0.4 weight %, in other embodiments, is no more than 0.3,0.2 or even the total sulfur content of 0.1 weight %.In some embodiments, the sulphur content of composition described herein is at least 0.01 weight % or even 0.05 weight %.Usually, the main source of the sulphur in the present composition stems from conventional thinning oil.
In some embodiments, composition described herein has the 1200ppm of being no more than, and in other embodiments, is no more than 1000,800,500,300,200 or even the total phosphorous of 100ppm.In some embodiments, composition described herein has the phosphorus content in the scope of the minimum value that comprises 100ppm.
In some embodiments, described composition has the 1.0 weight % that are no more than by ASTM D-874 mensuration, in other embodiments, is no more than total vitriol ash oontent of 0.7,0.4,0.3,0.05 weight %.In some embodiments, the sulphur content of composition described herein is at least 0.01 weight % or even 0.05 weight %.
Lubricant compositions
Lubricant compositions can be used to comprising above-listed those the lubricant compositions of application.In one embodiment of the invention, lubricant compositions can be the lubricant compositions for explosive motor.Described explosive motor can comprise spark ignition engine or compression ignition engine.
Concentrate composition
Can be with component of the present invention (B) and (C) be combined into concentrate composition by conc forms so that dilution and convenient and handle efficiently and load and transport before the lubricant compositions that be used for to use in the oil of oil base stock or lubricant viscosity.Concentrate composition of the present invention can comprise the oil of the lubricant viscosity of enriched material formation amount, at least a above-mentioned diester antioxidant that contains sterically hindered phenol and at least a other above-mentioned additive.In described antioxidant and other additive each can be pressed 1-99% by weight, 5-85%, or 10-75% is present in the concentrate composition.The oil of described lubricant viscosity can be pressed 99-1% by weight, and 95-15% or 90-25% are present in the concentrate composition.
Preparation of compositions
Lubricant of the present invention and concentrate composition can be prepared as follows: be homogeneous phase or component is disperseed by any suitable order (using mixing equipment usually) blending or blending ingredients under the high temperature of envrionment temperature to 60 ℃, 80 ℃ or 100 ℃ up to composition.
Improve the method for properties of lubricating compositions
The method that the present invention improves properties of lubricating compositions comprises: the antioxidant that the foregoing hydroxychroman of improvement in performance amount is derived is attached in the lubricant compositions, and wherein said lubricant compositions comprises oil and at least a other above-mentioned additive of lubricant viscosity.The improvement of performance can comprise that volatility reduces, oxidation suppresses to improve, settling reduces or their combination.Described lubricant compositions can be the lubricant compositions for explosive motor.Described explosive motor can comprise spark ignition engine or compression ignition engine.Spark ignition or compression ignition engine can have gas recirculation system.Spark ignition or compression ignition engine can have the waste gas treatment equipment of at least one diesel particulate trap that comprises catalytic converter, catalysis, non-catalytic diesel particulate trap, diesel oxidation catalyst, selective catalytic reduction catalysts, poor NOx catalyzer or their combination.Lubricant compositions can have sulfated ash, the p and s of above-mentioned normal or reduction level.
Embodiment
To further specify the present invention by following examples, following examples are illustrated especially advantageous embodiment.Though provide these embodiment to be used for illustrating the present invention, they do not plan to limit the present invention.
Embodiment 1
Be prepared as follows the hydroxychroman derivative: rise to the 1-that is equipped with mechanical stirrer, thermocouple sheath, nitrogen inlet, Dean-Stark/Fredrich condenser and add 116.5 gram 2-tert.-butylbenzenes-1 in the round-bottomed flask, 4-glycol, 124.2 gram 2-methylpentanes-2,4-glycol, 150 gram heptane and 23.3 gram Amberlyst15.Reaction mixture is heated to reflux temperature so that water azeotropic about 14 hours altogether.Use the frit funnel to filter the material of gained then in order to remove catalyzer and via the desolventizing of vacuum air lift.Final material is the tawny solid.
Embodiment 2
Be prepared as follows the hydroxychroman derivative: rise to the 1-that is equipped with mechanical stirrer, thermocouple sheath, nitrogen inlet, Dean-Stark/Fredrich condenser and add 102.0 gram 2-tert.-butylbenzenes-1 in the round-bottomed flask, 4-glycol, 107.7 grams 2,5-dimethyl-2,5-hexylene glycol, 150 gram heptane and 22.0 gram Amberlyst15.Reaction mixture is heated to reflux temperature so that water azeotropic about 14 hours altogether.Use the frit funnel to filter the material of gained then in order to remove catalyzer and via the desolventizing of vacuum air lift.Final material is the tawny solid.
The antioxidant property test
Preparation above-described embodiment is blended in the sample then in order to test in the antioxidant property shaker test.
Be prepared as follows every kind of sample: level is blended into the anti-oxidant additives of (if any) to be evaluated in the engine oil composition of preparation fully in accordance with regulations.Every kind of composition is blended in the same basic oil (mixture of commercially available 100N and 160N mineral oil).Also comprise additive-package in every kind of sample.Described additive-package contains the combination of (comprising dispersion agent, purification agent, defoamer, corrosion inhibitor etc.) of various lubricant additives.Accurately identical additive-package is present in every kind of sample, unless otherwise mentioned by accurate same treatment level.Following table has been summarized the sample for preparing in order to test:
Table 1-sample prescription (PBW)
Figure BDA00003146035700201
The base oil bag that uses among all embodiment of 1 – is the mixture of commercially available 100N and 160N mineral oil.
The additive-package of using among 2 – embodiment A-D is identical.The additive-package of using among the additive-package of using among embodiment E and the F and other embodiment is identical, and difference is to remove that think may be to the contributive 0.45pbw alkarylamine of lubricant antioxidant property.
Embodiment A, B and C have compared based on the additive of the present invention and the conventional sterically hindered phenolic antioxidant that equate processing rate, and wherein processing rate is measured with weight %.Embodiment D (when comparing with Embodiment B) and embodiment E and F have compared based on the additive of the present invention that equates active material and conventional sterically hindered phenolic antioxidant.In addition, use the additive-package identical with the additive-package of each use among other embodiment to prepare embodiment E and F, difference is to remove thinking of existing in the complete additive-package may be to the contributive alkarylamine additive of lubricant oxidation-resistance.Therefore, these embodiment guarantee that any improvement of antioxidant property is the result of additive of the present invention.
Being used for the test of assess sample is usually used in the lubricant industry to estimate the performance of anti-oxidant additives.The test of finishing comprises: (i) ASTM D7097, and for the bench scale passenger car machine oil qualifying licensing examination of GF-4 and GF-5.The sedimental amount that the steel pole that this experimental measurement heats under 285C produces.The result is more low to show that amount that settling produces is more low and therefore performance is more good.(ii) ASTMD6335 is used for the bench scale passenger car machine oil qualifying licensing examination of GF-2.This experimental measurement sedimental amount that described steel pole produces when from 200C to 480C circulation steel pole temperature.The result is more low to show that amount that settling produces is more low and therefore performance is more good.(iii) also use indoor PDSC test.This test use calorimetry is measured the beginning of oxidation activity in the oil samples and is used for the relative oxidative stability of one group of sample is sorted.More high indication oxidative stability of time opening is bigger and therefore performance is more good.
Following table is summarized the result:
Table 2-test-results
Figure BDA00003146035700211
The result shows, as seen in embodiment A, B and the C, hydroxychroman derivative (referring to Embodiment B and C) is compared with conventional hindered phenolic antioxidants, obtains more low sediment level and higher time opening when handling by equal weight, shows better oxidative stability thus.
In addition, when the level that increases conventional hindered phenolic antioxidants with based on equating active material relatively during the hydroxychroman antioxidant (referring to the embodiment D that compares with C with embodiment of the invention B), control if still find out the better oxidative stability of these two kinds of hydroxychroman derivatives and not have to improve also suitable at least settling.
When removing additional amine antioxidants, as doing among embodiment E and the F, simultaneously by the better oxidation control and the settling control that equate relatively antioxidant of active material, find out to compare described hydroxychroman derivative with conventional hindered phenolic antioxidants.
The every piece of document that relates to is above incorporated this paper by reference into.In embodiment, or when other offers some clarification on, all numerical value of prescribed material amount, reaction conditions, molecular weight, carbonatoms etc. should be understood by word " approximately " and modify in this description.Unless otherwise noted, all percent value here and ppm value are that weight percent numerical value and/or the whole composition that calculates and make an addition to wherein with described concrete material based on weight are benchmark.Except as otherwise noted, it is the commercial grade material that every kind of chemical substance that this paper relates to or composition should be interpreted as, and they can comprise isomer, by product, derivative and other it has been generally acknowledged that those materials that are present in the commercial grade.Yet, not including the amount that provides every kind of chemical ingredients under any solvent or the dilution oil condition, described solvent or thinning oil can be present in the commercial materials, usually except as otherwise noted.It should be understood that any upper and lower bound amount, scope and ratio combination independently that this paper provides.Similarly, the scope of every kind of key element of the present invention and amount can be used with scope or the amount of any other key element.The employed statement of this paper " mainly by ... constitute " allow to comprise the material that can not influence the fundamental sum novel characteristics of the composition in the research in fact.

Claims (13)

1. the oil and the lubricant compositions with antioxidant of following formula that comprise lubricant viscosity:
Each R wherein 1Be independently-OR 2,-NH 2,-NR 2R 2,-SR 2Or-R 2Each R 2Be independently hydrogen, alkyl or-C (=O)-X-R 3Group, wherein X is O, NR 3Or S, each R3 is hydrogen or alkyl independently; N is 0 or 1; Two adjacent R wherein 1Group is alkyl, and they can be connected to form ring.
2. the lubricant compositions of claim 1, wherein said antioxidant is to have the chromanol that is positioned at the hydroxyl on the aromatic ring.
3. the lubricant compositions of claim 1, wherein said antioxidant are to have 2 of the hydroxyl that is positioned on the aromatic ring, 3-Dihydrobenzofuranes alcohol.
4. the lubricant compositions of claim 1, wherein: (i) at least one R of described antioxidant 1Group is alkyl, (ii) at least one R of described antioxidant 2Group is alkyl, or (iii) their combination.
5. the lubricant compositions of claim 1, the wherein R adjacent with described hydroxyl 1In the group at least one is alkyl.
6. the lubricant compositions of claim 1, wherein each R 1Be hydrogen or the alkyl that contains 1-20 carbon atom independently, each R 2Be hydrogen or the alkyl that contains 1-15 carbon atom independently.
7. the lubricant compositions of claim 1, wherein said antioxidant has following formula:
Figure FDA00003146035600021
R wherein 1It is the alkyl that contains 1-10 carbon atom; Each R 2Be hydrogen or the alkyl that contains 1-10 carbon atom independently.
8. the lubricant compositions of claim 1, wherein said composition contain and are no more than 1200ppm phosphorus.
9. the lubricant compositions of claim 8, wherein said composition have the sulphur content that is no more than 0.4 weight % and are no more than the sulfate ash content of 1.0 weight %.
10. the lubricant compositions of claim 8 also comprises the zinc dialkyl dithiophosphate that is no less than 300ppm.
11. the lubricant compositions of claim 1 also comprises amine antioxidants.
12. the lubricant compositions of claim 1 also comprises friction improver.
13. the method for lubricated explosive motor may further comprise the steps: (I) supply with the oil that comprises lubricant viscosity and the lubricant compositions with antioxidant of following formula to described engine:
Figure FDA00003146035600022
Each R wherein 1Be independently-OR 2,-NH 2,-NR 2R 2,-SR 2Or-R 2Each R 2Be independently hydrogen, alkyl or-C (=O)-X-R 3Base, wherein X is O, NR 3Or S, each R3 is hydrogen or alkyl independently; N is 0 or 1; Two adjacent R wherein 1Group is alkyl, and they can be connected to form ring.
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