A kind of surge protector
Technical field
The invention belongs to the protective device of electronic electric equipment, particularly a kind of surge protector.
Background technology
Along with the development of the industry such as electric power, communication, the range of application of surge protector is more and more wider, and the number of times broken down in the application gets more and more.When after surge protector deterioration or overload, will the accident such as breaking out of fire during as not being separated with device security with interchange or DC circuit in time, the fail safe therefore under the deteriorated or overload situations of surge protector more and more receives publicity.
CN 102132467A discloses a kind of overvoltage discharger with at least one arresting element, although described overvoltage discharger is when there is short-circuit condition in it or before next-door neighbour, its moveable isolated part can invade in the movement line of its conductor segment or conducting bridge, to stop or to suppress again to light electric arc between conducting element and separated part, but discovery when carrying out thermal stability test with reference to IEC61643.1-2005 standard: if when applying maximum continuous operating voltage to it, flow through the electric current of this tension discharge device more than 0.5mA, do not meet the requirement of IEC61643-1:2005 standard.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of surge protector of improvement is provided, be separated with circuit or device security after guaranteeing surge protector deterioration or overload, and eliminate the potential safety hazard such as fire, electric leakage, improve fail safe further.
Surge protector of the present invention, comprise shell, be arranged at least one overvoltage protection element of shell, for by the release unit of overvoltage protection element and alternating current circuit or DC circuit or device separates, be used for extinguishing overvoltage protection element and alternating current circuit or DC circuit or device separates process produce arc-control device and the box body of electric arc, described overvoltage protection element is provided with and is arranged on described box body with the first pin of the first Electrode connection with by release unit and the second Electrode connection or the second pin of being separated, described release unit is made up of stage clip, metal clips, slide block and flexible conductor, slide block is arranged in the chute of described box body setting, one end of stage clip and shoe contact, its other end is fixed on box body, metal clips is arranged on slide block, its one end is connected with flexible conductor, its other end welds with the second pin of overvoltage protection element when overvoltage protection element is in normal condition, after overvoltage protection element is in abnormal condition and causes this end to be separated with the second pin of overvoltage protection element, by the effect of stage clip elastic restoring force to slide block, metal clips is driven to move to the first limited wall set on box body by slide block, flexible conductor is connected with the second electrode, described arc-control device is made up of moving block and torsion spring, moving block is bar blocks, its end, one end is provided with electric arc reflecting plate, its other end end is provided with installing hole, it is provided with arcing chamber near electric arc reflecting plate place, moving block is sleeved on the first bearing pin set by box body by the installing hole that its end is arranged, and be hinged with this bearing pin, the setting position of described first bearing pin: when overvoltage protection element is in normal condition, the right flank that moving block is provided with electric arc reflecting plate one end contacts with metal clips, the left surface of moving block contacts with the 3rd limited wall that box body is arranged, after overvoltage protection element is in abnormal condition and causes metal clips to be separated with overvoltage protection element, when moving block turns to the second limited wall place set on box body under the effect of torsion spring, second pin of the overvoltage protection element after the arcing chamber that moving block is arranged covers and is separated with metal clips, torsion spring to be arranged on moving block and to be connected with described first bearing pin.
Surge protector of the present invention, also comprise indicating device, described indicating device comprises labelling piece, U-shaped ring and extension spring, described labelling piece is by the dial plate being provided with green marked area and red marked area, mount pad and extension spring fixed leg are formed, described dial plate one end is crossing with mount pad one end to be formed angle and is integrated, the top place, angle angle that described dial plate and mount pad are formed is provided with U-shaped ring installing hole, described mount pad is provided with hinge hole, the free end end of mount pad is provided with spacing block set, extension spring fixed leg is positioned at the intersection of close dial plate and mount pad and is fixed on mount pad, described labelling piece is sleeved on the second bearing pin set by box body by the hinge hole on its mount pad, and be hinged with this bearing pin, described U-shaped ring be arranged on labelling piece arrange U-shaped ring installing hole in and be connected with the slide block in release unit, one end of described extension spring is fixed on the extension spring fixed leg of labelling piece setting, and its other end is fixed on the steady pin of box body setting, the transparency window appearing green marked area or red marked area is provided with at the top of described case body.When overvoltage element is in normal condition, the green marked area on dial plate is appeared; After overvoltage element is in abnormal condition and causes metal clips to be separated with overvoltage protection element; slide block moves upward and drives labelling piece to move upward; then dial plate rotates under the recovery pulling force effect of extension spring; when the spacing block set of mount pad end contacts the first limited wall; dial plate stops operating; slide block stop motion simultaneously, the red marked area on dial plate is appeared.
Surge protector of the present invention, the metal clips in its release unit successively by leading arc termination, welding contact-making surface, linking arm, fixing termination form.Metal clips can be made by sprung copper, silver and alloy thereof, and preferred elastomeric copper is done.
Surge protector of the present invention, the flexible conductor in its release unit preferably weaves annealed copper wire.
Surge protector of the present invention, its box body is provided with arc control device gas outlet, and the position of the corresponding described arc control device gas outlet of case body is provided with exhaust outlet.
Surge protector of the present invention, the moving block in its arc-control device is provided with guide-track groove between arcing chamber and installing hole, and the corresponding site of described box body is provided with the guide rail mated with guide-track groove.
Surge protector of the present invention; its shell, box body, slide block and moving block aerogenesis insulating material or not aerogenesis insulating material making; preferably make of aerogenesis insulating material; because the gas that aerogenesis insulating material produces cools electric arc on the one hand; enhance the air-blowing effect to electric arc on the other hand, the movement velocity of electric arc to arc control device gas outlet can be accelerated.Aerogenesis insulating material can select polyformaldehyde or nylon, melamine.
The operation principle of surge protector of the present invention:
Surge protector is through to work long hours or after repeat impact, overvoltage protection element (piezo-resistance) is deterioration gradually, temperature raises gradually, or there is especially big overload current to pass through, the temperature of overvoltage protection element (piezo-resistance) is caused to raise fast, when in second pin and release unit of overvoltage protection element, the temperature of metal clips weld reaches fusing or the melt temperature of solder, second pin of described metal clips and overvoltage protection element is disconnected from each other, relieve the active force that moving block in arc-control device is applied and the active force that stage clip in release unit is applied, thus the second limited wall direction arranged on box body under the elastic restoring force effect that the moving block in arc-control device produces at torsion spring is rotated, with the first limited wall direction motion that metal clips is set on box body under the elastic restoring force effect that slide block in release unit produces at stage clip, along with the rotation of moving block, metal clips after separately and overvoltage protection element second pin are carried out electrical isolation, both the electric arc that metal clips and the separation process of overvoltage protection element pin produce was cooled simultaneously, again the Shock-Motion backward that described electric arc produces is reflected, because reflected wave is consistent with the direction that electric arc moves towards arc control device gas outlet, electric arc is discharged from described gas outlet as early as possible, elongates.When moving block turns to the second limited wall place set on box body, the second pin of overvoltage protection element covers by the arcing chamber that moving block is arranged; Along with moving upward of slide block; the distance of metal clips and overvoltage protection element second pin constantly increases; when slide block drives metal clips to move to the first limited wall place set on box body, complete the electrical separation of metal clips and overvoltage protection element second pin.
The present invention has following beneficial effect:
1, the structure of the arc-control device in surge protector of the present invention makes it have the function extinguishing hard arc, release unit in surge protector of the present invention can make metal clips leave the second pin of overvoltage protection element fast, complete the quick electrical separation of metal clips and overvoltage protection element second pin, thus release unit is separated with circuit or device security when with the combination of arc-control device, ensure that surge protector breaks down, solve surge protector and be applied to the technical barrier that the thermally-stabilised disengaging of small area analysis in ac and dc systems and big current overload depart from, especially the alternating current circuit of higher system voltage and larger short circuit current or equipment (such as wind power plant) and higher system voltage and compared with the DC circuit of small short-circuit current or equipment (such as photovoltaic power generation equipment) application in there is very high fail safe.
2, experiment shows; when slide block drives metal clips to move to the first limited wall place set on box body; complete metal clips and overvoltage element second pin electrically separated after; namely surge protector departs from AC-DC Circuit or equipment completely; when applying maximum continuous operating voltage at its two ends; do not have and flow through more than the electric current of 0.5mA, thus fail safe improves.
3, owing to being provided with indicating device in surge protector of the present invention; thus the state residing for convenient operation personnel control overvoltage protection element; after overvoltage protection element breaks down, energy Timeliness coverage and replacing, guarantee the safety of protected circuit or equipment.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of surge protector housing of the present invention;
Fig. 2 is a kind of stereogram of function element and compound mode thereof in surge protector of the present invention;
Fig. 3 is the schematic diagram of overvoltage protection element pin and an Electrode connection in surge protector of the present invention;
Fig. 4 is the plane figure of Fig. 2, this Figure illustrates the structure of release unit, arc-control device, indicating device, and in figure, the second pin of the metal clips in release unit and overvoltage protection element is in connection status;
Fig. 5 is the plane figure of Fig. 2, this Figure illustrates the structure of release unit, arc-control device, indicating device, and in figure, the second pin of the metal clips in release unit and overvoltage protection element is in the process be separated;
Fig. 6 is the plane figure of Fig. 2, this Figure illustrates the structure of release unit, arc-control device, indicating device, and in figure, the second pin of the metal clips in release unit and overvoltage protection element is in the extreme position be separated;
Fig. 7 is a kind of structural representation of metal clips;
Fig. 8 is a kind of structural representation of moving block;
Fig. 9 is a kind of structural representation of labelling piece.
In figure, 1-shell, 11-housing, 111-exhaust outlet, 12-transparency window, 2-box body, 201-arc control device gas outlet, 202-the first limited wall, 203-the second limited wall, 204-first bearing pin, 205-the second bearing pin, 206-steady pin, 207-guide rail, 208-the three limited wall, 3-overvoltage protection element, 311-overvoltage protection element first pin, 312-overvoltage protection element second pin, 4-release unit, 41-stage clip, 42-metal clips, 421-lead arc termination, 422-welding contact-making surface, 423-linking arm, 424-fixing termination, 43-slide block, 44-flexible conductor, 5-arc-control device, 51-moving block, 511-electric arc reflecting plate, 512-arcing chamber, 513-guide-track groove, 514-moving block installing hole, 52-torsion spring, 6-indicating device, 61-labelling piece, 611-dial plate, 612-extension spring fixed leg, 613-spacing block set, 614-hinge hole, 615-U-shaped ring installing hole, 62-U-shaped ring, 63-extension spring, 7-the second electrode, 8-the first electrode.
Embodiment
Also by reference to the accompanying drawings the structure of surge protector of the present invention is described further below by embodiment.
In the present embodiment, surge protector is shown in Fig. 1 by shell 1(), be positioned at the overvoltage protection element 3 of shell, release unit 4, arc-control device 5, indicating device 6 and box body 2(and see Fig. 2) composition.The shape approximation of described case body 11 is in cuboid, and make of nylon, housing end face is provided with transparency window 12, and right flank top is provided with exhaust outlet 111(and sees Fig. 1).Described overvoltage protection element 3 is piezo-resistance, is provided with the first pin 311 and the second pin 312(is shown in Fig. 3), the first pin 311 is connected with the first electrode 8, and the second pin 312 is connected by release unit with the second electrode 7 or is separated.The one side of described box body 2 is provided with the cavity installing voltage protection component 3, the side, another side upper right side of described box body is provided with arc control device gas outlet 201, upper left side is provided with the first limited wall 202, lower left is provided with the 3rd limited wall 208, lower right is provided with the second limited wall 203, the second bearing pin 205 is provided with on the first limited wall, second bearing pin upper right side is provided with steady pin 206, the chute installing slide block is provided with in the left side of the first limited wall, the guide rail 207 guiding moving block to rotate is provided with in the left side of the second limited wall, be provided with the first bearing pin 204(below described guide rail and see Fig. 2, Fig. 4, Fig. 5, Fig. 6).The requirement of described first bearing pin 204 position: when voltage protection component 3 is in normal condition, moving block 51 in arc-control device is provided with the side of electric arc reflecting plate 511 one end and contacts with the metal clips 42 in release unit, and the left surface of moving block 51 is spacing by the 3rd limited wall 208; After overvoltage protection element is in abnormal condition and causes metal clips 42 to be separated with overvoltage protection element; when moving block to turn on box body the second set limited wall 203 place under the effect of torsion spring 52, the second pin 312 of the overvoltage protection element after being separated with metal clips should cover by the arcing chamber 512 that moving block is arranged.Described release unit 4 is made up of (see Fig. 4, Fig. 5, Fig. 6) stage clip 41, metal clips 42, slide block 43 and flexible conductor 44, slide block 43 is made by nylon, its inside is provided with the cavity installing stage clip, the shell fragment that metal clips 42 makes for sprung copper, successively by leading arc termination 421, welding contact-making surface 422, linking arm 423, fixing termination 424 form (see figure 7), flexible conductor 44 is braiding annealed copper wire, slide block 43 is arranged in the chute set by box body, stage clip 41 is arranged in the inner chamber of slide block, the top contact of its upper end and slide block 43 inner chamber, its lower end is fixed on box body, metal clips 42 is arranged on slide block, its fixing termination 424 is connected with flexible conductor 44, its welding contact-making surface 422 when overvoltage protection element is in normal condition and the second pin 312 of overvoltage protection element pass through Welding, after overvoltage protection element is in abnormal condition and causes described welding contact-making surface 422 to be separated with the second pin 312 of overvoltage protection element, by the effect of stage clip elastic restoring force to slide block, metal clips is driven to move up to the first limited wall 202 set above box portion left by slide block, flexible conductor 44 is connected (see Fig. 4 with the second electrode 7, Fig. 5, Fig. 6).Described arc-control device 5 is made up of (see Fig. 4, Fig. 5, Fig. 6) moving block 51 and torsion spring 52; Moving block 51 is bar blocks, is made by nylon, and its end, upper end is provided with electric arc reflecting plate 511, and its lower end is provided with installing hole 514, and it is provided with arcing chamber 512 near electric arc reflecting plate place, and the guide-track groove 513(that is arranged with of its arcing chamber is shown in Fig. 8); Moving block is sleeved on the first bearing pin 204 set by box body by the installing hole 514 that its lower end is arranged, and is hinged with this bearing pin, and torsion spring 52 to be arranged on moving block and to be connected with described first bearing pin 204.Described indicating device 6 comprises labelling piece 61, U-shaped ring 62 and extension spring 63; Described labelling piece 61 is formed by being provided with the dial plate 611 of green marked area and red marked area, mount pad and extension spring fixed leg 612, described dial plate 611 one end is crossing with mount pad one end to be formed angle and is integrated, the top place, angle angle that described dial plate and mount pad are formed is provided with U-shaped ring installing hole 615, described mount pad is provided with hinge hole 614, the free end end of mount pad is provided with spacing block set 613, and extension spring fixed leg 612 is positioned at the intersection of close dial plate and mount pad and is fixed on mount pad; Described labelling piece 61 is sleeved on the second bearing pin 205 set by box body by the hinge hole 614 on its mount pad, and be hinged with this bearing pin, described U-shaped ring 62 to be arranged in U-shaped ring installing hole 615 that labelling piece arranges and to be connected with the slide block 43 in release unit, one end of described extension spring 63 is fixed on the extension spring fixed leg 612 that labelling piece arranges, and its other end is fixed on steady pin 206 that box body arranges (see Fig. 4, Fig. 5, Fig. 6).When overvoltage protection element is in normal condition, the green marked area on dial plate 611 is appeared, after overvoltage protection element is in abnormal condition and causes metal clips 42 to be separated with overvoltage protection element, labelling piece 61 is driven to move upward when slide block 43 moves upward, dial plate 611 rotates under the recovery pulling force effect of extension spring 63, when the spacing block set 613 of mount pad end contacts the first limited wall 202, dial plate 611 stops operating, slide block 43 stop motion simultaneously, metal clips 42 reaches the limit of position, complete the electrical separation of metal clips and overvoltage protection element second pin, red marked area on dial plate is appeared, the top of described case body is provided with the transparency window 12 appearing green marked area or red marked area, the transparency window 12 that operator is arranged by housing end face is observed.