CN103192054A - Die-casting die for motor casings - Google Patents

Die-casting die for motor casings Download PDF

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Publication number
CN103192054A
CN103192054A CN2013101369112A CN201310136911A CN103192054A CN 103192054 A CN103192054 A CN 103192054A CN 2013101369112 A CN2013101369112 A CN 2013101369112A CN 201310136911 A CN201310136911 A CN 201310136911A CN 103192054 A CN103192054 A CN 103192054A
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CN
China
Prior art keywords
core
side slide
dynamic model
die
cover half
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Pending
Application number
CN2013101369112A
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Chinese (zh)
Inventor
殷来大
姜银方
万鹏
万里
刘海
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DANYANG RONGJIA PRECISION MACHINERY Co Ltd
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DANYANG RONGJIA PRECISION MACHINERY Co Ltd
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Application filed by DANYANG RONGJIA PRECISION MACHINERY Co Ltd filed Critical DANYANG RONGJIA PRECISION MACHINERY Co Ltd
Priority to CN2013101369112A priority Critical patent/CN103192054A/en
Publication of CN103192054A publication Critical patent/CN103192054A/en
Pending legal-status Critical Current

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Abstract

A die-casting die for motor casings comprises a moving die set (1), a fixed die set (2), a forming part, and a core pulling mechanism, and is characterized in that the forming part is mounted on the moving die set (1) and the fixed die set (2). A die guide mechanism is arranged on the moving die set (1) and the fixed die set (2). Five side cores are mounted on five side sliders respectively. Each side slider matches with a corresponding T-shaped guide slide (10) on a moving die (3) and capable of sliding in the slide. The core pulling mechanism pulls out the cores through an angle guide pin. A wedge (13) assists in locking or loosening the core pulling mechanism. Finished products made by the die-casting die are high in size precision, stable in quality, excellent in appearance quality and high in process yield. In addition, the die-casting die is low in cost and convenient to mechanically operate and automatically control.

Description

The motor casing die casting
Technical field
The present invention relates to mould manufacturing field, particularly a kind of motor casing die casting.
Background technology
Motor housing is the important spare part on the motor, and enclosure is equipped with motor stator and high speed rotor rotated.Therefore dimensional accuracy, mechanical property etc. are determining the quality of product.
Usually motor housing adopts gravitational casting to produce.Gravitational casting needs artificial cast, and the operating temperature of mould, alloy liquid cast temperature, casting rate, foundry goods factor such as time of staying in casting mold is difficult to control in actual production.
Die casting refers to molten metal high speed filling die cavity under pressure, to form a kind of method of foundry goods, has following characteristics: 1, production efficiency height; 2, the forming property of foundry goods is good, dimensional accuracy height, casting strength and surface quality height; 3, foundry goods organize dense, good mechanical property; 4, the product yield height of liquid metal does not need to arrange separately dead head, and yield rate can reach more than 80%; 5, working condition is good, and equipment is simple, realizes mechanization and automation easily.In view of above advantage, develop a kind of casting method of novel motor housing, can produce qualified product simultaneously is the problem that gravitational casting at first will solve.
Summary of the invention
The purpose of this invention is to provide a kind of dimensional accuracy height, steady quality, motor casing die casting that presentation quality is outstanding.
Technical scheme of the present invention realizes in the following manner: the motor casing die casting comprises dynamic model frame, cover half frame, shaped portion and core-pulling mechanism; Described shaped portion by dynamic model, cover half and five side core I, II, III, IV, V form, shaped portion is the die cavity of motor housing mould; Core-pulling mechanism is made of jointly guide runner, T shape guide rail, wedge block, big Angle Pin, little Angle Pin, side slide I, side slide II, side slide III, side slide IV, side slide V; It is characterized in that: shaped portion is installed on dynamic model frame and the cover half frame, on dynamic model frame and the cover half frame mould guiding mechanism is arranged, five side cores are installed in respectively on five side slides, each side slide all with dynamic model on the corresponding T shape guide runner of offering match, and can in groove, slide, core-pulling mechanism is finished by Angle Pin and is loosed core, and wedge block is assisted locking to core-pulling mechanism or unclamped.
Described side slide I, side slide II, side slide III, side slide IV are loosed core along the direction of guide runner separately respectively by big Angle Pin, by the auxiliary locking of wedge block, the side slide V is locked along T shape guide rail by two little Angle Pins on the cover half respectively for side slide I, side slide II, side slide III, side slide IV.
Be provided with 4 wedge blocks that play auxiliary locking effect around the described big Angle Pin.
Cross gate, runner, the Inner cast gate of indent are arranged on the described cover half, overflow launder is arranged on the dynamic model.
Offer guide runner on the described dynamic model, side slide and guide runner adopt matched in clearance.
Between described five side slides and the active and inactive mold, be provided with the gap between push rod and the dynamic model.
The invention has the beneficial effects as follows: 1, the present invention can be applicable to motor casing die casting, remedied the blank that this field lacks corresponding mould, finished size precision height, steady quality that it makes, presentation quality is outstanding, product yield is high, simultaneously with low cost, be convenient to mechanically actuated and automation control.2, bearing of die is made up of dynamic model, cover half and 5 side cores.Gas in the die cavity can be by the gap between 5 side slides and the active and inactive mold, and exhaust is carried out in the gap between push rod and the dynamic model.Be provided with the indent overflow launder on the dynamic model, overflow launder can hold the metal of abundant dirt.So the present invention can solve defectives such as shrinkage cavity, shrinkage porosite, exhaust arranges rationally, can solve the defective of misrun.
Description of drawings
Fig. 1 is the complete section figure of mould.
Fig. 2 is the cover half structure chart.
Fig. 3 is the explosive view of dynamic model and side slide.
Fig. 4 is the state reference map of five side cores.
Among the figure: 1 dynamic model frame, 2 cover half framves, 3 dynamic models, 4 cover half, 5 die cavities, 6 cross gates, 7 runners, 8 ingates, 9 overflow launders, 10 guide runners, 11T shape guide rail, 12 wedge blocks, 13 big Angle Pins, 14 little Angle Pins, 15 guide pillars, 16 guide pin bushings, 17 side slide I, 18 side slide II, 19 side slide III, 20 side slide IV, 21 side slide V, 17-1 side core I, 18-1 side core II, 19-1 side core III, 20-1 side core IV, 21-1 side core V.
The specific embodiment
Known that by Fig. 1 the motor casing die casting comprises dynamic model frame 1, cover half frame 2, shaped portion, core-pulling mechanism; Described shaped portion is formed, is the die cavity 5 of motor housing mould by dynamic model 3, cover half 4 and five side core I 17-1, II 18-1, III 19-1, IV 20-1, V 21-1; Core-pulling mechanism is formed shaped portion jointly and is installed on dynamic model frame 1 and the cover half frame 2 by guide runner 10, T shape guide rail 11, wedge block 12, big Angle Pin 13, little Angle Pin 14, five side slide I 17, II 18, III 19, IV 20, V 21, on dynamic model frame 1 and the cover half frame 2 the mould guiding mechanism is arranged, five side cores are installed in respectively on five side slides, each side slide all with dynamic model 3 on the corresponding T shape guide runner of offering 10 match, and can in groove, slide, core-pulling mechanism is finished by Angle Pin and is loosed core, and 12 pairs of core-pulling mechanisms of wedge block are assisted locking or unclamped.
Being known by Fig. 2, is the cover half structure chart.Be provided with 4 wedge blocks 12 that play auxiliary locking effect around cross gate 6, runner 7, the Inner cast gate 8 that indent is arranged on the cover half 4, the big Angle Pin on the described cover half.Because mould is bigger, wedge block 12 makes mold-locked power bigger, and stability is better, prevents secondary heated die dilatancy.Side slide V 21 is finished by the T type guide rail 11 on two on the cover half 4 little Angle Pins 14 and the dynamic model frame 1 and is loosed core.Because this side slide is positioned at baroque cast gate place, so realize loosing core and locking with two little Angle Pins.Be provided with 4 wedge blocks that play auxiliary locking effect around the big Angle Pin.Be provided with 4 wedge blocks that play auxiliary locking effect around the big Angle Pin on the described cover half.
Being known by Fig. 3, is the explosive view of dynamic model and slide block.Overflow launder 9 is arranged on the dynamic model 3.Overflow launder can hold dirty molten metal, and the gas in the die cavity can be discharged by air discharge duct, has reduced defectives such as foundry goods shrinkage cavity, cold shut, misrun, has improved the internal soundness of foundry goods.Offer guide runner 10 on the dynamic model, each side slide and guide runner adopt matched in clearance.Five side slide I 17, II 18, III 19, IV 20, V 21 are loosed core along the direction of guide runner 10 separately respectively by big Angle Pin 13, side slide I 17, side slide II 18, side slide III 19 and side slide IV20 are respectively by wedge block 12 auxiliary lockings, and side slide V 21 is by two on the cover half little Angle Pin 14 lockings.Between five side slides and the active and inactive mold, be provided with the gap between push rod and the dynamic model.Also be provided with ejecting mechanism on the dynamic model 4.After the die sinking, motor casing can be stayed dynamic model, adopts push rod that it is released dynamic model.
The inside die cavity of described cover half, dynamic model, 5 side core compositions is casting structure.Mould is finished under the effect of Angle Pin and is loosed core, and 5 side slides are locked under the effect of wedge block during mould.Be provided with overflow launder 9 on the die joint of mould, the contact-making surface at each side core is provided with overflow launder 9 simultaneously.
Working process of mould: during the mould matched moulds, under the guiding and positioning action of cover half guide pillar and cover half guide pin bushing, the matched moulds system drives dynamic model 3 and moves to cover half 4 directions, simultaneously side slide I 17, side slide II 18, side slide III 19, side slide IV 20 and side core V 20-1 under the Angle Pin effect along the direction matched moulds of guide runner, arrive the operating position, make the mould closure, and tightened by four wedge blocks that are distributed in around the Angle Pin on the cover half frame, make system that enough bigger moulds of clamp force locking are provided.Begin die casting then, by die casting machine work hand aluminium liquid is poured into pressing exerts pressure in the chamber and through injection mechanism enters mold cavity 5 by cross gate 6, ingate 7 respectively, after pressurize a period of time, the matched moulds system drives dynamic model 3 to moving away from cover half 4 directions, 5 side cores separate under the Angle Pin effect simultaneously, separate fully with foundry goods up to 5 side cores, finish the action of loosing core, foundry goods moves after wrapping in and continuing on the dynamic mould core, up to push rod foundry goods is released from mould.During matched moulds, push rod resets, and big Angle Pin 13 makes side slide I 17, side slide II 18, side slide III 19 and side slide IV 20 inwardly reset along guide runner, and two little Angle Pins 14 make side slide V 21 reset along T shape guide rail 11 simultaneously, and mould is prepared die casting next time.

Claims (6)

1. the motor casing die casting comprises dynamic model frame (1), cover half frame (2), shaped portion and core-pulling mechanism; Described shaped portion has dynamic model (3), cover half (4), five side core I (17-1), side core II (18-1), side core III (19-1), side core IV (20-1), side core V (21-1) to form, and shaped portion is the die cavity (5) of motor housing mould; Core-pulling mechanism has guide runner (10), T shape guide rail (11), wedge block (12), big Angle Pin (13), little Angle Pin (14), five side slide I (17), side slide II (18), side slide III (19), side slide IV (20), side slide V (21) is common forms; It is characterized in that: shaped portion is installed on dynamic model frame (1) and the cover half frame (2), on dynamic model frame (1) and the cover half frame (2) the mould guiding mechanism is arranged, five side cores are installed in respectively on five side slides, each side slide is all gone up the corresponding T shape guide runner of offering (10) with dynamic model (3) and is matched, and can in groove, slide, core-pulling mechanism is finished by Angle Pin and is loosed core, and wedge block (12) is assisted locking to core-pulling mechanism or unclamped.
2. motor casing die casting according to claim 1, it is characterized in that: described four side slide I, II, III, IV (17,18,19,20) are loosed core along the direction of guide runner (10) separately respectively by big Angle Pin (13), side slide I (17), side slide II (18), side slide III (19) and side slide IV (20) are by the auxiliary locking of wedge block (12), and side slide V (21) realizes locking by two the little Angle Pins (14) on the cover half and the T shape guide rail (11) on the dynamic model and looses core.
3. motor casing die casting according to claim 1 is characterized in that: be provided with 4 wedge blocks (12) that play auxiliary locking effect around the described big Angle Pin (13).
4. motor casing die casting according to claim 1 is characterized in that: cross gate (6), runner (7), the Inner cast gate (8) of indent are arranged on the described cover half (4), overflow launder (9) is arranged on the dynamic model (3).
5. motor casing die casting according to claim 1 is characterized in that: offer guide runner (10) on the described dynamic model, side slide and guide runner (10) employing matched in clearance.
6. motor casing die casting according to claim 1 is characterized in that: between described five side slides and the active and inactive mold (3), be provided with the gap between push rod and the dynamic model (3).
CN2013101369112A 2013-04-19 2013-04-19 Die-casting die for motor casings Pending CN103192054A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
CN2013101369112A CN103192054A (en) 2013-04-19 2013-04-19 Die-casting die for motor casings

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CN103192054A true CN103192054A (en) 2013-07-10

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104014761A (en) * 2014-06-23 2014-09-03 镇江市申茂机械有限公司 Die-casting die of lamp shade panel
CN104107881A (en) * 2014-07-24 2014-10-22 苏州淮通电气有限公司 Motor shell casting mold
CN104353806A (en) * 2014-11-26 2015-02-18 太仓海嘉车辆配件有限公司 Die structure of motor plugging column formed on automobile generator shell by die casting and operation method for die structure
CN106670421A (en) * 2016-12-22 2017-05-17 宁波杰达模具机械有限公司 Die-casting mold with application of sliding block core flow channel forming
CN108188375A (en) * 2018-02-14 2018-06-22 苏州工业职业技术学院 A kind of two-flange shaft flow fan casing compression mod
CN113000820A (en) * 2021-03-10 2021-06-22 昆明理工大学 Die for semi-solid aluminum alloy extrusion motor shell

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201659277U (en) * 2010-03-16 2010-12-01 福建胜亚模具有限公司 Novel motor case casting mold
CN203197224U (en) * 2013-04-19 2013-09-18 丹阳荣嘉精密机械有限公司 Motor shell die-casting die

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201659277U (en) * 2010-03-16 2010-12-01 福建胜亚模具有限公司 Novel motor case casting mold
CN203197224U (en) * 2013-04-19 2013-09-18 丹阳荣嘉精密机械有限公司 Motor shell die-casting die

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
朱锡坤: "不垂直于开模方向的侧型芯斜导柱抽芯", 《模具工业》, no. 11, 31 December 1993 (1993-12-31), pages 27 - 31 *

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104014761A (en) * 2014-06-23 2014-09-03 镇江市申茂机械有限公司 Die-casting die of lamp shade panel
CN104107881A (en) * 2014-07-24 2014-10-22 苏州淮通电气有限公司 Motor shell casting mold
CN104353806A (en) * 2014-11-26 2015-02-18 太仓海嘉车辆配件有限公司 Die structure of motor plugging column formed on automobile generator shell by die casting and operation method for die structure
CN104353806B (en) * 2014-11-26 2016-12-07 苏州梅克卡斯汽车科技有限公司 Motor on a kind of die-casting automobile generator body patches mould structure and the operational approach thereof of post
CN106670421A (en) * 2016-12-22 2017-05-17 宁波杰达模具机械有限公司 Die-casting mold with application of sliding block core flow channel forming
CN108188375A (en) * 2018-02-14 2018-06-22 苏州工业职业技术学院 A kind of two-flange shaft flow fan casing compression mod
CN108188375B (en) * 2018-02-14 2024-02-02 苏州工业职业技术学院 Double-flange axial flow die casting mould for fan casing
CN113000820A (en) * 2021-03-10 2021-06-22 昆明理工大学 Die for semi-solid aluminum alloy extrusion motor shell

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Application publication date: 20130710