CN103192011A - Intelligent full-automatic multi-functional numerical-control thread rolling machine - Google Patents
Intelligent full-automatic multi-functional numerical-control thread rolling machine Download PDFInfo
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- CN103192011A CN103192011A CN2013101057159A CN201310105715A CN103192011A CN 103192011 A CN103192011 A CN 103192011A CN 2013101057159 A CN2013101057159 A CN 2013101057159A CN 201310105715 A CN201310105715 A CN 201310105715A CN 103192011 A CN103192011 A CN 103192011A
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- thread rolling
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- automatic
- sleeve gasket
- intelligent controller
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Abstract
The invention relates to an intelligent full-automatic multi-functional numerical-control thread rolling machine. The thread rolling machine comprises a base, a power portion, a transmission portion, a thread rolling mechanism, a screw feeding mechanism, an automatic washer sleeving mechanism and an intelligent controller. The screw feeding mechanism is mounted on the inclined lower portion of the thread rolling mechanism, the automatic washer sleeving mechanism is arranged on one side of the thread rolling mechanism, the automatic washer sleeving mechanism and the thread rolling mechanism are communicated through a channel, an inlet end of an arc guide rail is communicated with an outlet end of a feeding vibration plate, an outlet end of the arc guide rail is communicated with an inlet end of the thread rolling mechanism, and the intelligent controller controls the power portion and the screw feeding mechanism and the automatic washer sleeving mechanism respectively. According to the intelligent full-automatic multi-functional numerical-control thread rolling machine, the screw feeding mechanism using the design can feed screws into the thread rolling mechanism through the arc guide rail automatically, manual operation is not required, thread rolling is performed automatically, and the work efficiency is improved; and the automatic washer sleeving mechanism is used, so that washers can be sleeved automatically, manual operation is not required, and the automation degree is high.
Description
Technical field
The present invention relates to the field of numerical control device, especially a kind of intelligent full-automatic multi-functional numerical control thread rolling machine.
Background technology
Thread rolling machine is the common special-purpose machinery of a kind of securing member factory, it is widely used in the industrial production of screw, be the equipment of professional production screw, along with the automaticity of processing improves day by day, automatic flat die thread-rolling machine, dull and stereotyped thread rolling machine, semi-automatic thread rolling machine, full-automatic thread rolling machine etc. have appearred, thread rolling machine is light, flexible, efficient and have an advantage that other similar devices can't replace, adopt thread rolling machine to avoid the limitation of lathe, drilling machine or hand tapping, save time, laborsaving, be difficult for not frangibility etc. of mashed tooth, screw tap.Thread rolling machine is applicable to all machine industries, industries such as lathe, mould (factory) machinery, plastic machine, printing machinery, package packing machine manufactory, engineering machinery, automobile and motorcycle parts, aero-engine, rolling stock, tobacco machine and universal machine.
The present thread rolling machine that uses, when carrying out sending into screw in the washboard, the continuous nail feeding machanism of its utilization is simple, can not once send into a screw exactly, and it send nail efficient low, thereby causes the percent defective height.
In addition, because the screw that the interests thread rolling machine is produced, need be to being nested with packing ring on the screw, because in the prior art, this mode that is nested with all is to adopt manual being nested with to finish its inefficiency, manufacturing cost height.
Summary of the invention
The technical problem to be solved in the present invention is: in order to overcome the above-mentioned middle problem that exists, provide a kind of intelligent full-automatic multi-functional numerical control thread rolling machine, its automaticity height, high efficiency, easy to operate.
The technical solution adopted for the present invention to solve the technical problems is: a kind of intelligent full-automatic multi-functional numerical control thread rolling machine, comprise support, be installed in the power section on the support, the running part that is connected with power section, the thread rolling mechanism that is connected with running part, continuous nail feeding machanism and automatic sleeve gasket loop mechanism and intelligent controller, described continuous nail feeding machanism is installed in the oblique below of thread rolling mechanism, automatically the sleeve gasket loop mechanism is located at thread rolling mechanism one side, automatically sleeve gasket loop mechanism and thread rolling mechanism are connected by passage, described continuous nail feeding machanism comprises charging vibrating disk and the arc-shaped guide rail that is installed on the support, the entrance point of arc-shaped guide rail is connected with the port of export of charging vibrating disk, the port of export of arc-shaped guide rail is connected with the entrance point of thread rolling mechanism, and described intelligent controller is controlled power section and continuous nail feeding machanism and automatic sleeve gasket loop mechanism respectively.
Described automatic sleeve gasket loop mechanism comprises the base that is installed on the support, be installed in the rolling disc on the base, detent mechanism, be located at the Screw feeding dish of detent mechanism one side, be nested with mechanism and be located at the packing ring loading plate that is nested with mechanism's one side and be located at the finished product discharge port plate that is nested with mechanism's opposite side, described detent mechanism comprises first support and is installed in the stepper motor on first support and is connected backstay on the stepper motor output shaft, stepper motor is controlled by intelligent controller, the described mechanism that is nested with comprises second support, the swivel head that is installed in the cylinder on second support and is connected the electric rotating machine of cylinder end and is located at the electric rotating machine output shaft end, cylinder and electric rotating machine are controlled by intelligent controller respectively.
Described intelligent controller comprises switch board and is located at the interior control section of switch board, described control section comprises processor, wireless module, antenna and control output interface and the power supply module that is connected with processor, described control output interface is connected with continuous nail feeding machanism and automatic sleeve gasket loop mechanism with the control power section respectively, the control output interface is connected with processor, and processor is connected with antenna by wireless module.
The invention has the beneficial effects as follows that a kind of intelligent full-automatic multi-functional numerical control thread rolling machine of the present invention adopts the continuous nail feeding machanism of this kind design, can utilize arc-shaped guide rail nail to be sent in the thread rolling mechanism automatically, realize unattendedly, the automation thread rolling has improved operating efficiency; Adopt automatic sleeve gasket loop mechanism, can realize automation cover packing ring, need not manually-operated, the automaticity height, practical; Utilize intelligent controller to control whole system, it can realize remote wireless control equipment, and one-touch control is more convenient, the digitized degree height.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of automatic sleeve gasket loop mechanism among Fig. 1;
Fig. 3 is the structured flowchart of the control section of intelligent controller among Fig. 1.
1. supports among the figure, 2. power section, 3. running part, 4. thread rolling mechanism, 5. continuous nail feeding machanism, 6. sleeve gasket loop mechanism automatically, 61. base, 62. rolling discs, 63-1. first support, 63-2. stepper motor, 63-3. backstay, 64. Screw feeding dishes, 65-1. second support, 65-2. cylinder, 65-3. electric rotating machine, 65-4. swivel head, 66. packing ring loading plates, 67. finished product discharge port plates, 71. switch board, 72. control section, 72-1. processor, 72-2. wireless module, 72-3. antenna, 72-4. the control output interface, 72-5. processor, 72-5. power supply module.
The specific embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, basic structure of the present invention only is described in a schematic way, so it only show the formation relevant with the present invention.
A kind of intelligent full-automatic multi-functional numerical control thread rolling machine as shown in Figure 1, comprise support 1, at support 1 power section 2 is installed, the running part 3 that is connected with power section 2, the thread rolling mechanism 4 that is connected with running part 3, continuous nail feeding machanism 5 and automatic sleeve gasket loop mechanism 6 and intelligent controller, continuous nail feeding machanism 5 is installed in the oblique below of thread rolling mechanism 4, automatically sleeve gasket loop mechanism 6 is located at thread rolling mechanism 4 one sides, automatically sleeve gasket loop mechanism 6 and thread rolling mechanism 4 are connected by passage, continuous nail feeding machanism 5 comprises charging vibrating disk 51 and the arc-shaped guide rail 52 that is installed on the support 1, the entrance point of arc-shaped guide rail 52 is connected with the port of export of charging vibrating disk 51, the port of export of arc-shaped guide rail 52 is connected with the entrance point of thread rolling mechanism 4, and intelligent controller is controlled power section 2 and continuous nail feeding machanism 5 and automatic sleeve gasket loop mechanism 6 respectively.
A kind of intelligent full-automatic multi-functional numerical control thread rolling machine as shown in Figure 2, automatically sleeve gasket loop mechanism 6 comprises the base 61 that is installed on the support 1, be installed in the rolling disc 62 on the base 61, detent mechanism, be located at the Screw feeding dish 64 of detent mechanism 63 1 sides, be nested with mechanism and be located at the packing ring loading plate 66 that is nested with mechanism's one side and be located at the finished product discharge port plate 67 that is nested with mechanism's opposite side, detent mechanism comprises the first support 63-1 and is installed in the stepper motor 63-2 on the first support 63-1 and is connected backstay 63-3 on the stepper motor 63-2 output shaft, stepper motor 63-2 controls by intelligent controller, be nested with mechanism and comprise the second support 65-1, the swivel head 65-4 that is installed in the cylinder 65-2 on the second support 65-1 and is connected the electric rotating machine 65-3 of cylinder 65-2 end and is located at electric rotating machine 65-3 output shaft end, cylinder 65-2 and electric rotating machine 65-3 control by intelligent controller respectively.
A kind of intelligent full-automatic multi-functional numerical control thread rolling machine as shown in Figure 3, intelligent controller comprises switch board 71 and the control section 72 that is located in the switch board 71, control section 72 comprises processor 72-1, wireless module 72-2, antenna 72-3 and the power supply module 72-5 that controls output interface 72-4 and be connected with processor 72-1, control output interface 72-4 is connected with continuous nail feeding machanism 5 and automatic sleeve gasket loop mechanism 6 with control power section 2 respectively, control output interface 72-4 is connected with processor 72-1, and processor 72-1 is connected with antenna 72-3 by wireless module 72-2.
A kind of intelligent full-automatic multi-functional numerical control thread rolling machine of the present invention, employed screw is made following steps in the charging vibrating disk 51 of continuous nail feeding machanism:
(1) feedstock capture: the mass percent of raw material 42CrMoE chemical composition is: C content 0.38%～0.48%, Si content 0.10%～0.40%, Mn content 0.75%～1.00%, P content≤0.025%, S content≤0.015%, Cr content 0.80%～1.15%, Mo content 0.15%～0.30%, surplus is F;
(2) cut material: cut off on the station at the multistation cold forging machine, the circle material is cut to the workpiece that length meets according to volume after the formed product;
(3) intense beam: the workpiece that obtains in the step (2) is put into the thread rod part that the first station mould intense beam goes out to have the shaft shoulder;
(4) the pre-rammer: the workpiece that obtains in the step (3) is carried out the head processing of upsetting in advance by the second station mould;
(5) upset again and inside and outside chamfering: by the 3rd station mould with the workpiece that obtains in the step (4) to head processings of upsetting again, then the head after upsetting is again carried out the outer face chamfering, and in head end an interior angle;
(6) towards inner hexagonal hole and moulding: by the 4th station mould the workpiece that obtains in the step (5) is gone out inner hexagonal hole, and moulding;
(7) thread rolling: the intelligent full-automatic multi-functional numerical control thread rolling machine that adopts the present invention to design is processed the screw thread in the lead screw portion.
Be enlightenment with above-mentioned foundation desirable embodiment of the present invention, by above-mentioned description, the related work personnel can carry out various change and modification fully in the scope that does not depart from this invention technological thought.The technical scope of this invention is not limited to the content on the specification, must determine its technical scope according to the claim scope.
Claims (3)
1. intelligent full-automatic multi-functional numerical control thread rolling machine, it is characterized in that: comprise support (1), be installed in the power section (2) on the support (1), the running part (3) that is connected with power section (2), the thread rolling mechanism (4) that is connected with running part (3), continuous nail feeding machanism (5) and automatic sleeve gasket loop mechanism (6) and intelligent controller, described continuous nail feeding machanism (5) is installed in the oblique below of thread rolling mechanism (4), automatically sleeve gasket loop mechanism (6) is located at thread rolling mechanism (4) one sides, automatically sleeve gasket loop mechanism (6) and thread rolling mechanism (4) are connected by passage, described continuous nail feeding machanism (5) comprises charging vibrating disk (51) and the arc-shaped guide rail (52) that is installed on the support (1), the entrance point of arc-shaped guide rail (52) is connected with the port of export of charging vibrating disk (51), the port of export of arc-shaped guide rail (52) is connected with the entrance point of thread rolling mechanism (4), and described intelligent controller is controlled power section (2) and continuous nail feeding machanism (5) and automatic sleeve gasket loop mechanism (6) respectively.
2. a kind of intelligent full-automatic multi-functional numerical control thread rolling machine according to claim 1, it is characterized in that: described automatic sleeve gasket loop mechanism (6) comprises the base (61) that is installed on the support (1), be installed in the rolling disc (62) on the base (61), detent mechanism, be located at the Screw feeding dish (64) of detent mechanism one side, be nested with mechanism and be located at the packing ring loading plate (66) that is nested with mechanism's one side and be located at the finished product discharge port plate (67) that is nested with mechanism's opposite side, described detent mechanism comprises first support (63-1) and is installed in the stepper motor (63-2) on first support (63-1) and is connected backstay (63-3) on stepper motor (63-2) output shaft, stepper motor (63-2) is controlled by intelligent controller, the described mechanism that is nested with comprises second support (65-1), the swivel head (65-4) that is installed in the cylinder (65-2) on second support (65-1) and is connected the electric rotating machine (65-3) of cylinder (65-2) end and is located at electric rotating machine (65-3) output shaft end, cylinder (65-2) and electric rotating machine (65-3) are controlled by intelligent controller respectively.
3. a kind of intelligent full-automatic multi-functional numerical control thread rolling machine according to claim 1, it is characterized in that: described intelligent controller comprises switch board (71) and is located at the interior control section (72) of switch board (71), described control section (72) comprises processor (72-1), wireless module (72-2), antenna (72-3) and the power supply module (72-5) of controlling output interface (72-4) and being connected with processor (72-1), described control output interface (72-4) is connected with continuous nail feeding machanism (5) and automatic sleeve gasket loop mechanism (6) with control power section (2) respectively, control output interface (72-4) is connected with processor (72-1), and processor (72-1) is connected with antenna (72-3) by wireless module (72-2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310105715.9A CN103192011B (en) | 2013-03-29 | 2013-03-29 | A kind of Intelligent full-automatic multi-functional numerical-control thread rolling machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310105715.9A CN103192011B (en) | 2013-03-29 | 2013-03-29 | A kind of Intelligent full-automatic multi-functional numerical-control thread rolling machine |
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| CN103192011A true CN103192011A (en) | 2013-07-10 |
| CN103192011B CN103192011B (en) | 2016-11-23 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104588553A (en) * | 2014-12-22 | 2015-05-06 | 大连金华德精密轴有限公司 | Full-automatic feeding machine and full-automatic blanking machine of thread rolling machine |
| CN107720180A (en) * | 2017-10-31 | 2018-02-23 | 江西金力永磁科技股份有限公司 | A kind of inserted sheet feeding device |
| CN112453292A (en) * | 2020-09-18 | 2021-03-09 | 卓越紧固系统（上海）有限公司 | Machining process of clamping groove screw |
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| JPS5689346A (en) * | 1979-12-20 | 1981-07-20 | Akira Ninomiya | Thread rolling machine automatic type |
| JPH11114648A (en) * | 1997-10-13 | 1999-04-27 | Dainichi Tekko Kk | Stock feeding device for flat die type thread rolling device |
| CN2551390Y (en) * | 2002-05-29 | 2003-05-21 | 刘英宗 | Equipment for automatically placing washer on bolt |
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| CN201507525U (en) * | 2009-09-08 | 2010-06-16 | 华为技术有限公司 | Anti-drop screw kit |
| CN202185545U (en) * | 2011-07-20 | 2012-04-11 | 上海寸银实业有限公司 | Die for manufacturing screws with flat gaskets and elastic gaskets |
| CN102501062A (en) * | 2011-11-03 | 2012-06-20 | 友荣精密五金(惠州)有限公司 | Automatic precision screw and O-shaped rubber ring combination device |
| CN202701236U (en) * | 2012-06-28 | 2013-01-30 | 艾博金电气制造（深圳）有限公司 | Automatic thread rolling machine |
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2013
- 2013-03-29 CN CN201310105715.9A patent/CN103192011B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5689346A (en) * | 1979-12-20 | 1981-07-20 | Akira Ninomiya | Thread rolling machine automatic type |
| JPH11114648A (en) * | 1997-10-13 | 1999-04-27 | Dainichi Tekko Kk | Stock feeding device for flat die type thread rolling device |
| CN2551390Y (en) * | 2002-05-29 | 2003-05-21 | 刘英宗 | Equipment for automatically placing washer on bolt |
| CN2736079Y (en) * | 2004-07-31 | 2005-10-26 | 何伦 | Automatic headless coil thread roller |
| CN201507525U (en) * | 2009-09-08 | 2010-06-16 | 华为技术有限公司 | Anti-drop screw kit |
| CN202185545U (en) * | 2011-07-20 | 2012-04-11 | 上海寸银实业有限公司 | Die for manufacturing screws with flat gaskets and elastic gaskets |
| CN102501062A (en) * | 2011-11-03 | 2012-06-20 | 友荣精密五金(惠州)有限公司 | Automatic precision screw and O-shaped rubber ring combination device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104588553A (en) * | 2014-12-22 | 2015-05-06 | 大连金华德精密轴有限公司 | Full-automatic feeding machine and full-automatic blanking machine of thread rolling machine |
| CN107720180A (en) * | 2017-10-31 | 2018-02-23 | 江西金力永磁科技股份有限公司 | A kind of inserted sheet feeding device |
| CN107720180B (en) * | 2017-10-31 | 2023-11-21 | 江西金力永磁科技股份有限公司 | Inserting sheet feeding device |
| CN112453292A (en) * | 2020-09-18 | 2021-03-09 | 卓越紧固系统（上海）有限公司 | Machining process of clamping groove screw |
| CN112453292B (en) * | 2020-09-18 | 2022-08-19 | 卓越紧固系统（上海）有限公司 | Machining process of clamping groove screw |
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| Publication number | Publication date |
|---|---|
| CN103192011B (en) | 2016-11-23 |
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Effective date of registration: 20171012 Address after: 545616 the Guangxi Zhuang Autonomous Region Liuzhou city and the industrial district Luorong Industrial Park Patentee after: LIUZHOU HUAXIA STANDARD PARTS INDUSTRY CO., LTD. Address before: 545001, the Guangxi Zhuang Autonomous Region, Liuzhou city high tech Road 15 No. 1107 science and Technology Street No. Patentee before: Liuzhou Yuhua Technology Co., Ltd. |
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Address after: 545616 the Guangxi Zhuang Autonomous Region Liuzhou city and the industrial district Luorong Industrial Park Patentee after: Liuzhou Huaxia Standard Parts Co., Ltd Address before: 545616 the Guangxi Zhuang Autonomous Region Liuzhou city and the industrial district Luorong Industrial Park Patentee before: LIUZHOU HUAXIA STANDARD PARTS INDUSTRY Co.,Ltd. |
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