CN103191846A - Automatic spray device for paper-making process reconstructed tobacco in laboratory - Google Patents

Automatic spray device for paper-making process reconstructed tobacco in laboratory Download PDF

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Publication number
CN103191846A
CN103191846A CN2013101289279A CN201310128927A CN103191846A CN 103191846 A CN103191846 A CN 103191846A CN 2013101289279 A CN2013101289279 A CN 2013101289279A CN 201310128927 A CN201310128927 A CN 201310128927A CN 103191846 A CN103191846 A CN 103191846A
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China
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cylinder
air
control knob
spray
laboratory
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CN2013101289279A
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Chinese (zh)
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CN103191846B (en
Inventor
王浩雅
冯洪涛
殷艳飞
马迅
邱晔
刘晶
向海英
王建
孔宁川
简彬
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Yunnan Academy of Tobacco Science
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Yunnan Academy of Tobacco Science
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Publication of CN103191846A publication Critical patent/CN103191846A/en
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Publication of CN103191846B publication Critical patent/CN103191846B/en
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Abstract

The invention relates to an automatic spray device paper-making process reconstructed tobacco in a laboratory, and belongs to the technology of remaking tobacco machinery. The automatic spray comprises a rotary drum (1), a tank body (4), spray pumps (15), valves (27), an air controller (18), a liquid storage pot (24), an air blast heating device (21), a numerically-controlled unit (19) and a motor. The rotary drum (1) is arranged on a rotary shaft (14); spray pumps (15) which are connected through a liquid inlet tube (26) and air atomizing guns (16) are arranged above the spray pumps (15); one end of the air controller (18) which is arranged in the tank body (4) is connected with the spray pumps through a compressed air hose (17), while the other end of the air controller (18) is connected with an air compressor (22); the numerically-controlled unit (19) is respectively connected with the air blast heating device (21), the air compressor (22) and a power source (23) through a wire (20); and the motor (25) is connected with the wire (23). The automatic spray device paper-making process reconstructed tobacco in the laboratory is simple in structure, convenient to operate, labor-saving, time-saving, rapid and uniform, convenient to clean, and capable of realizing automatic spraying before and after shredding the reconstructed tobacco in the laboratory.

Description

A kind of papermaking-method reconstituted tobaccos laboratory automatic spray apparatus
Technical field;
The present invention relates to a kind of papermaking-method reconstituted tobaccos laboratory automatic spray apparatus, belong to the reconstituted tobacco mechanical field.
Background technology;
Papermaking-method reconstituted tobaccos is the paper technology that adopts after modern extraction and separation technology and the improvement, a kind of " artificial tobacco leaf " that tobacco byproduct and dead meal are processed.In cigarette, add an amount of papermaking-method reconstituted tobaccos, not only can effectively reduce the cigarette cost, and can change flue gas composition to a certain extent, reduce releasing content of coke tar.Along with the development of low-coke tar cigarette, papermaking-method reconstituted tobaccos constantly enlarges as a kind of scope of application and the ratio of burnt means in cigarette of falling, and it falls Jiaozhuo and approves with also having obtained the consistent of cigarette industry.
In recent years, the tobacco business development of China rapidly, raw tobacco material is in great demand, the source of raw material and the consumption figure of cigarette have all exceeded re-set target and have surpassed the level in former years widely, and China is populous, and to the cultivated area deficiency, the plantation of tobacco leaf will be made a concession cultivating in grain, realize the strategy of " moving back also grain of cigarette ", this just has to consider taking full advantage of raw tobacco material.According to statistics, using 10,000 tons of reconstituted tobaccos to save ploughs about 60,000 mu.In this sense, production and the application of reconstituted tobacco are greatly developed in taking full advantage of of raw tobacco material, are to alleviate the big behave favourable in short supply of tobacco business raw material.
Coating fluid is the main carrier of reconstituted tobacco soluble component and fragrance component, the height of spreading rate directly influences chemical composition, physical index, fume indication and the suction quality of reconstituted tobacco, is manufacturing ability one of main indexes the most in the reconstituted tobacco technology.
At present, the laboratory coating process mainly contains roller coat, spraying, dip-coating.When the sample demand was less when wherein spraying was applicable to experiment, and the instrument of spraying mainly is with common watering can, but, coating feed liquid ability contains certain impurity, often cause watering can to stop up, be unfavorable for experiment, the more important thing is that common watering can is influenced greatly by human factor, crawling is even, and waste time and energy, this papermaking-method reconstituted tobaccos laboratory automatic spray apparatus is to utilize compressor reducer and gas control appliance that the coating fluid in the fluid reservoir is sprayed onto in the spray pump, is sprayed onto on the sample by spray gun again, rotates by the rotation drive of cylinder to reach the even effect of spraying, utilize heated-air drying, sample after drying coated stirs sample simultaneously and reaches the uniform effect of coating, up to now, does not see the open report of papermaking-method reconstituted tobaccos laboratory spray equipment.
Summary of the invention:
The object of the present invention is to provide a kind of papermaking-method reconstituted tobaccos laboratory automatic spray apparatus, realized that the laboratory papermaking-method reconstituted tobaccos do not cut the automatic spraying of the sample after sample and the chopping.
The objective of the invention is to be achieved through the following technical solutions:
This device is by the cylinder (1) that places on the turning cylinder (14), place the casing (4) of cylinder (1) below, place the middle spray pump (15) that connects and have on it configuration air atomization spray gun (16) by feed tube (26) of cylinder (1), place the valve (27) between spray pump (15), place casing (4) to be connected with spray pump (15) by compressed air hose (17) one ends, the Gas controller (18) that the other end is connected with gas compressor (22), the fluid reservoir (24) that connects with feed tube (26), air blast heater (21), by line (20) respectively with air blast heater (21), the numerical control parts (19) that gas compressor (22) and power supply (23) connect, the motor (25) that is connected with power supply (23) is formed; Wherein:
The side door (3) of cylinder (1) is provided with handle (2), the inwall of cylinder (1) is provided with and is parallel to the baffle plate (28) that magnet is installed on barrel its of wall, cylinder (29) in the iron of geometrical clamp (30) is arranged on its that connects with baffle plate (28), have the several rows of air vent that is parallel to baffle plate (28) on the inwall of cylinder (1);
Power switch (5) is arranged on the outer surface of casing (4), attaching plug (13), the liquid storage door (11) which is provided with handle (12) which is provided with the liquid storage door (11) of handle (12), reaches the beginning/time-out control knob (6), cylinder revolution control knob (7), spray gun number control knob (8), gun traffic control knob (9), the air blast heating control knob (10) that are connected with digital control system (19).
The automatic spray apparatus work of papermaking-method reconstituted tobaccos of the present invention laboratory is divided into 2 districts, and one is the spraying district, and one is power-section.Spraying district: fixedly spray pump (15) and spray gun (16), by cylinder (1) uniform rotation, the rotation of drive sample reaches the effect of even spraying; Power-section: provide the power of spraying by gas compressor (22), regulate the pressure size and then regulate spray gun (16) flow by Gas controller (18); Fluid reservoir (24) provides coating fluid for spray pump (15); Air blast heater (21) accelerates the dry of sample and blows sample to reach uniform effect; Numerical control parts (19) is finished every work of beginning/time-out control knob (6), cylinder revolution control knob (7) spray gun number control knob (8), gun traffic control knob (9), air blast heating control knob (10); Motor (25) provides power for the turning cylinder (14) in the middle of the cylinder;
Parts of the present invention are except casing (4), for preparing according to a conventional method with the commercially available material, and all the other parts are market and buy.All parts are obtained the present invention by assembling shown in the accompanying drawing.
The invention has the beneficial effects as follows: simple in structure, easy to operate, save time, laborsaving, quick, even, be convenient to clean, realized that the sample that papermaking-method reconstituted tobaccos in the laboratory is not cut after sample and the chopping sprays automatically.
Description of drawings:
Fig. 1 is papermaking-method reconstituted tobaccos laboratory automatic spray apparatus outward appearance Facad structure schematic diagram.
Fig. 2 is the inner front elevation structural representation of papermaking-method reconstituted tobaccos laboratory automatic spray apparatus.
Fig. 3 is cylinder (1) side structure schematic diagram.
Fig. 4 is interior cylinder (29) side structure schematic diagram.
The specific embodiment:
Further specify the present invention in conjunction with the accompanying drawings and embodiments.
The objective of the invention is to be achieved through the following technical solutions:
This device is by the cylinder 1 that places on the turning cylinder 14, place the casing 4 of cylinder 1 below, place the cylinder 1 middle spray pump 15 that connects and have on it configuration air atomization spray gun 16 by feed tube 26, place the valve 27 of 15 of spray pumps, place casing 4, be connected with spray pump 15 by compressed air hose 17 1 ends, the Gas controller 18 that the other end is connected with gas compressor 22, the fluid reservoir 24 that connects with feed tube 26, air blast heater 21, by line 20 respectively with air blast heater 21, the numerical control parts 19 that gas compressor 22 and power supply 23 connect, the motor 25 that is connected with power supply 23 is formed; Wherein:
The side door 3 of cylinder 1 is provided with handle 2, the inwall of cylinder 1 is provided with and is parallel to the baffle plate 28 that magnet is installed on barrel its of wall, cylinder 29 in the iron of geometrical clamp 30 is arranged on its that connects with baffle plate 28, have the several rows of air vent that is parallel to baffle plate 28 on the inwall of cylinder 1;
Power switch 5 is arranged on the outer surface of casing 4, attaching plug 13, casing 4 is provided with the liquid storage door 11 of handle 12, reaches the beginning/time-out control knob 6, cylinder revolution control knob 7, spray gun number control knob 8, gun traffic control knob 9, the air blast heating control knob 10 that are connected with digital control system 19.
The automatic spray apparatus work of papermaking-method reconstituted tobaccos of the present invention laboratory is divided into 2 districts, and one is the spraying district, and one is power-section.Spraying district: fixedly spray pump 15 and spray gun 16 by cylinder 1 uniform rotation, drive the effect that the sample rotation reaches even spraying; Power-section: provide the power of spraying by gas compressor 22, regulate the pressure size and then regulate spray gun 16 flows by Gas controller 18; Fluid reservoir 24 provides coating fluid for spray pump 15; Air blast heater 21 accelerates the dry of sample and blows the effect that sample reaches even coating; Digital control system 19 is finished every work of beginning/time-out control knob 6, cylinder revolution control knob 7, spray gun number control knob 8, gun traffic control knob 9, air blast heating control knob 10; Motor 25 provides power for the turning cylinder 14 in the middle of the cylinder;
Parts of the present invention except casing 4, cylinder 1 for preparing according to a conventional method with the commercially available material, all the other parts are market and buy.All parts are obtained the present invention by assembling shown in the accompanying drawing.
Papermaking-method reconstituted tobaccos of the present invention laboratory automatic spray apparatus method of operating is: operating personnel plug the attaching plug 13 of papermaking-method reconstituted tobaccos laboratory automatic spray apparatus earlier and connect power supply by power switch 5, open side door 3, if sample is pipe tobacco pipe tobacco is poured into cylinder 1, if sample is not cut, cylinder 29 in installing, then sample is fixed with geometrical clamp 30, shut side door 3; Open liquid storage door 11, take out fluid reservoir 24, the coating fluid that configures is poured into wherein, shut liquid storage door 11; Transfer cylinder revolution control knob 7, spray gun number control knob 8, gun traffic control knob 9 and air blast heating control knob 10 according to requirement of experiment, press beginning/time-out control knob 6 then, during to be sprayed finishing, by beginning/time-out control knob 6; Take out sample.

Claims (1)

1. papermaking-method reconstituted tobaccos laboratory automatic spray apparatus, it is characterized in that this device is by the cylinder (1) that places on the turning cylinder (14), place the casing (4) of cylinder (1) below, place the middle spray pump (15) that connects and have on it configuration air atomization spray gun (16) by feed tube (26) of cylinder (1), place the valve (27) between spray pump (15), place casing (4) to be connected with spray pump (15) by compressed air hose (17) one ends, the Gas controller (18) that the other end is connected with gas compressor (22), the fluid reservoir (24) that connects with feed tube (26), air blast heater (21), by line (20) respectively with air blast heater (21), the numerical control parts (19) that gas compressor (22) and power supply (23) connect, the motor (25) that is connected with power supply (23) is formed; Wherein:
The side door (3) of cylinder (1) is provided with handle (2), the inwall of cylinder (1) is provided with and is parallel to the baffle plate (28) that magnet is installed on barrel its of wall, cylinder (29) in the iron of geometrical clamp (30) is arranged on its that connects with baffle plate (28), have the several rows of air vent that is parallel to baffle plate (28) on the inwall of cylinder (1);
Power switch (5) is arranged on the outer surface of casing (4), attaching plug (13), the liquid storage door (11) which is provided with handle (12) which is provided with the liquid storage door (11) of handle (12), reaches the beginning/time-out control knob (6), cylinder revolution control knob (7), spray gun number control knob (8), gun traffic control knob (9), the air blast heating control knob (10) that are connected with digital control system (19).
CN201310128927.9A 2013-04-15 2013-04-15 Automatic spray device for paper-making process reconstructed tobacco in laboratory Active CN103191846B (en)

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CN103191846B CN103191846B (en) 2015-06-17

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106311517A (en) * 2016-11-09 2017-01-11 云南中烟再造烟叶有限责任公司 Reconstituted tobacco non-contact coating system and coating method thereof
CN114178072A (en) * 2021-11-12 2022-03-15 标格达精密仪器(广州)有限公司 Laboratory is with full-automatic board sampling machine that spouts

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3934545A (en) * 1971-11-15 1976-01-27 Alpha Sheet Metal Works, Inc. Apparatus for enrobing discrete objects
CN102202778A (en) * 2008-10-21 2011-09-28 友谊产业株式会社 Pan coating device
CN103005638A (en) * 2011-09-23 2013-04-03 陶仁 Rotary drum type coating machine
CN203170484U (en) * 2013-04-15 2013-09-04 云南烟草科学研究院 Laboratory automatic spraying device for paper-making reconstituted tobaccos

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3934545A (en) * 1971-11-15 1976-01-27 Alpha Sheet Metal Works, Inc. Apparatus for enrobing discrete objects
CN102202778A (en) * 2008-10-21 2011-09-28 友谊产业株式会社 Pan coating device
CN103005638A (en) * 2011-09-23 2013-04-03 陶仁 Rotary drum type coating machine
CN203170484U (en) * 2013-04-15 2013-09-04 云南烟草科学研究院 Laboratory automatic spraying device for paper-making reconstituted tobaccos

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
杨伟祖: "降低卷烟主要有害成份的研究", 《中国博士学位论文全文数据库(博士)工程科技I辑》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106311517A (en) * 2016-11-09 2017-01-11 云南中烟再造烟叶有限责任公司 Reconstituted tobacco non-contact coating system and coating method thereof
CN114178072A (en) * 2021-11-12 2022-03-15 标格达精密仪器(广州)有限公司 Laboratory is with full-automatic board sampling machine that spouts

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