CN103189153B - The method of rolling forming section bar and the structural member thus produced - Google Patents

The method of rolling forming section bar and the structural member thus produced Download PDF

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Publication number
CN103189153B
CN103189153B CN201180053092.4A CN201180053092A CN103189153B CN 103189153 B CN103189153 B CN 103189153B CN 201180053092 A CN201180053092 A CN 201180053092A CN 103189153 B CN103189153 B CN 103189153B
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CN
China
Prior art keywords
finished product
semi
product formula
shaped products
temperature
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Expired - Fee Related
Application number
CN201180053092.4A
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Chinese (zh)
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CN103189153A (en
Inventor
B·格罗斯
H-G·维尔纳
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Johnson Controls GmbH
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Johnson Controls GmbH
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Filing date
Publication date
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Publication of CN103189153A publication Critical patent/CN103189153A/en
Application granted granted Critical
Publication of CN103189153B publication Critical patent/CN103189153B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/008Bending sheet metal along straight lines, e.g. to form simple curves combined with heating or cooling of the bends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D11/00Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
    • B21D11/10Bending specially adapted to produce specific articles, e.g. leaf springs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • B21D5/08Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/1241Nonplanar uniform thickness or nonlinear uniform diameter [e.g., L-shape]

Abstract

The present invention relates to a kind of by semi-finished product formula plate-shaped products, especially by metal material, again especially by steel plate or method that aluminum rolling forming is section bar or structural member. For this, semi-finished product formula plate-shaped products is conditioned in its temperature, and described temperature regulates and occurs in local, especially at the shaped region of the semi-finished product formula goods of shaping operation to be subjected. In addition, the present invention relates to a kind of produce preferably by this method parts, the structural member that particularly relates to a kind of armchair structure for motor vehicles, described armchair structure especially can regulate the seat rail to regulate seat in front and back, the invention still further relates to a kind of Roll forming apparatus for implementing described method.

Description

The method of rolling forming section bar and the structural member thus produced
Technical field
The present invention relates to a kind of by semi-finished product formula plate-shaped products, especially by metal material, again especially by steel plate or method that aluminum rolling forming is section bar or structural member. Additionally, the present invention relates to a kind of produce preferably by this method parts, the structural member particularly relating to a kind of armchair structure for motor vehicles, further relate to a kind of Roll forming apparatus for implementing described method.
Background technology
These section bars or structural member require that the material used has specific intensity, so that most of structure member has enough load-carrying abilities. But, require that the material used is the least possible, for instance to realize favourable cost structure at manufacture view simultaneously. But, processed by those known rolling formings, the further saving of material can not be realized, because harder material, especially high-strength material are only capable of rolling forming under some restrictive conditions, after during during manufacture or immediately manufacturing, less material wall thickness can cause elastic return to increase. For this, commonly used high strength steel in the mill, described high strength steel has the wall thickness of the tensile strength reaching 800MPa and at least 1.6mm. At least at the structural member of the armchair structure for motor vehicles, especially in the structural member of seat rail for vehicle, so far but without making semi-finished product formula goods have less wall thickness and/or bigger tensile strength.
Summary of the invention
Therefore, it is an object of the invention to the morphotropism improving semi-finished product formula goods in the region of pending shaping operation, and minimize the elastic return behavior of component end item.
For method, this purpose is realized by the characteristic of claim 1. The parts produced by described method are limited by the characteristic of claim 8, and the Roll forming apparatus for implementing described method is limited by the characteristic of claim 12. Improvements and advantageous embodiment are by statement in each dependent claims.
In this approach, according to the present invention, semi-finished product formula plate-shaped products is that rolling forming processes and controlled temperature, and wherein temperature controls to occur in local, especially in the shaped region of semi-finished product formula goods, the pending shaping operation of described shaped region. Temperature controls to comprise heating and/or cooling, and preferably takes place before shaped half-product formula goods or period. The section bar processed in this way or structure member is made then to have higher load-carrying ability than those section bars or structure member not controlled temperature.
Shape according to section bar to be manufactured or parts, rolling forming processes and occurs with predetermined forming sequence. In this article, term " forming sequence " refers to the order that each shaped region is processed, be namely formed, and wherein forming sequence is produced by section bar to be produced or structural member and radius of corner thereof. Therefore each section bar manufactured by rolling forming includes the forming sequence determined during rolling forming processes. In order to realize rolling or shape and temperature controlled as far as possible directly association in time, shaped region is one after the other controlled temperature in the forming sequence that rolling forming processes. In this way, the energy input needed for processing procedure can be reduced on the one hand, the load acting on during manufacture can being reduced on the other hand on the semi-finished product formula goods of pending shaping operation or acting on component end item.
In this processing procedure, local heating occurs preferably in the banding shaped region of semi-finished product formula goods, described banding shaped region along rolling forming direction arrange so that shape or processing procedure in stress or experience deformation shaped region controlled temperature, especially heated.
Embodiment according to method or design, it can be advantageous to application sensing heating or carry out energy input by laser emission. The implementation that both is relevant to method all provides the option of heating semi-finished product formula goods, it is intended that in targeted mode, described semi-finished product formula goods are formed operation under given conditions and therefore in shaped region. In a preferred embodiment, laser emission is occurred by fibre laser device.
Semi-finished product formula goods can also be made after such shaping to harden, i.e. the quenching when using coolant (such as oil groove etc.). The parts produced by this way can include intensity that is higher and that therefore improve, particularly in previous thermoforming region, local or radius of corner region. In this processing procedure, these thermoforming regions, local or radius of corner region can shape or between rolling forming, period or be heated afterwards.
In addition, this will cause that another application of the invention option, described application of option include being produced parts to be manufactured or structural member by normally used more soft material, and described more soft material is generally speaking more economically, especially somewhat softer steel, described steel is hardened process by quenching subsequently. Additionally, quenching or hardening after partial temperature control, especially local heating energy and rolling forming occur in combination. Such as can improving the load-carrying ability of more soft material by this way, described more soft material (such as manganese-boron steel) is easier to shape, and the section bar therefore manufactured by these materials also can be further optimized.
Parts, the structure member being particularly useful for the armchair structure of motor vehicles have tabular section, described tabular section is oriented relative to one another to an angle, and it is connected with each other by being designed at least one shaped region of radius of corner, according to the present invention, shaped region experience makes the temperature control that material behavior changes process, and includes the change of the microstructure produced owing to temperature control processes. Therefore, shaped region is different from tabular section for material structure, also different from the miscellaneous part not being temperature controlled and processed by rolling forming, but, described shaped region has as hereinbefore or than aforementioned higher intensity.
Especially, parts are made by high strength steel or by high-intensity aluminium, usually, they can additionally by rolling forming method or rolling forming disposal methods, and especially for the parts being formed from steel, intensity is higher than especially 1,000MPa or more or 1,200MPa or more.Therefore, parts constructed in accordance can preferably have 1.5mm or even 1.4mm or 1.3mm or less than all aforesaid wall thickness.
By using this parts that described method manufactures or section bar to provide mainly as carrying structure member, wherein in a preferred embodiment, parts be able to before and after regulate the seat rail for vehicle to regulate seat.
In the Roll forming apparatus being adapted for carrying out described method, it is in that according to the purpose that this patent realizes, it is provided that control the various devices of the semi-finished product formula goods of pending shaping operation for temperature. Especially, induction heating apparatus and/or laser aid, especially fibre laser device are provided for heating. Peltier element such as can be used for cooling. In this configuration, can advantageously swap with the rolling facility of Roll forming apparatus for temperature controlled related device, to guarantee that the optimum configuration for various application and various parts can manufacture on Roll forming apparatus.
The rolling forming method used in the present invention rolls also referred to as section bar, and such as described in file DIN8586, its content is herein by reference in the aforementioned protection theme being combined in the application.
Accompanying drawing explanation
With reference to preferred illustrative embodiment, further describe the view of the present invention. In figure below:
Fig. 1: by the basic sectional view of the parts that rolling forming is made.
Fig. 2: be the expanded view of the cross section of the parts of Fig. 1.
Detailed description of the invention
Parts 1 shown in Fig. 1 become section bar by rolling forming and make typically via rolling forming. These parts 1 include several tabular section 3, and described tabular section 3 is substantially unaltered produced by semi-finished product formula plate-shaped products. Each tabular section 3 passes through to be shown as shaped region 4a, 4b, 4c, 4d of shade in the radial zone of parts 1 and is connected with each other, and described shaped region 4a, 4b, 4c, 4d are formed during rolling forming processes. Especially, when shaping the high strength steel especially with Rm > 800MPa, these shaped regions 4a, 4b, 4c, 4d problem in formability is notable, especially during forming the radius of corner of next-door neighbour.
Fig. 2 illustrates the basic expanded view 2 in the cross section of parts 1. Example as shown in Figure 1, it is shown that shaped region 4a, 4b, 4c, 4d for shade are divided by corresponding line, and upwardly extend in the side of rolling forming respectively. When moving through Roll forming apparatus or during rolling forming, these shaped regions 4a, 4b, 4c, 4d are temperature controlled, are in other words heated or cooled. Material behavior can be regulated as desired by local heating or cooling, and therefore parts 1 include reformed microstructure at shaped region or radius of corner region.

Claims (8)

1. the method being configured to section bar or structural member by the rolling of semi-finished product formula plate-shaped products, described section bar or structural member are used to the armchair structure of motor vehicles, it is characterised in that
Described semi-finished product formula plate-shaped products is that rolling forming processes and regulated by temperature, wherein temperature adjustment is in each shaped region (4a, 4b, 4c, 4d) of the banding of the semi-finished product formula plate-shaped products of pending shaping operation, carries out in the way of locally occurring, and then each shaped region (4a, 4b, 4c, 4d) of the banding of described semi-finished product formula plate-shaped products is heated, each shaped region (4a, 4b, 4c, 4d) of described banding arranges along rolling forming direction;
During temperature regulates before the shaping being to occur at semi-finished product formula plate-shaped products or shapes;
Forming sequence that each shaped region (4a, 4b, 4c, 4d) processes with rolling forming, be one after the other conditioned temperature, in order to make rolling forming process and temperature regulate between directly associate; And
After rolling forming processes, coolant is utilized to make semi-finished product formula plate-shaped products turn cold, so that semi-finished product formula plate-shaped products is hardened process.
2. method according to claim 1, it is characterised in that described semi-finished product formula plate-shaped products is made up of metal material.
3. method according to claim 1, it is characterised in that described semi-finished product formula plate-shaped products is made up of steel plate or aluminium sheet.
4. according to the arbitrary described method of claims 1 to 3, it is characterised in that temperature regulates the heating being to be occurred by the mode sensed.
5. according to the arbitrary described method of claims 1 to 3, it is characterised in that it is the heating occurred by laser emission that temperature regulates.
6. a Roll forming apparatus, for implementing according to the arbitrary described method of claim 1 to 5,
It is characterized in that,
It is provided with various temperature control equipment, for controlling the temperature of the semi-finished product formula plate-shaped products of pending shaping operation.
7. Roll forming apparatus according to claim 6, it is characterised in that Roll forming apparatus includes induction heating apparatus and/or laser aid.
8. the Roll forming apparatus according to claim 6 or 7, it is characterised in that described Roll forming apparatus includes Peltier element.
CN201180053092.4A 2010-11-03 2011-11-03 The method of rolling forming section bar and the structural member thus produced Expired - Fee Related CN103189153B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102010050400.9 2010-11-03
DE102010050400 2010-11-03
PCT/EP2011/005553 WO2012059233A1 (en) 2010-11-03 2011-11-03 Method for the roll-forming of profiles and a structural part produced thereby

Publications (2)

Publication Number Publication Date
CN103189153A CN103189153A (en) 2013-07-03
CN103189153B true CN103189153B (en) 2016-06-08

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CN201180053092.4A Expired - Fee Related CN103189153B (en) 2010-11-03 2011-11-03 The method of rolling forming section bar and the structural member thus produced

Country Status (6)

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US (1) US20130316187A1 (en)
EP (1) EP2635388A1 (en)
JP (1) JP5883879B2 (en)
KR (1) KR20130112902A (en)
CN (1) CN103189153B (en)
WO (1) WO2012059233A1 (en)

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SE536828C2 (en) 2012-12-20 2014-09-23 Schneider Electric Ind Sas Method of manufacturing a double anchor rail as well as a single anchor rail manufactured according to the method
JP6262959B2 (en) * 2013-08-23 2018-01-17 川崎重工業株式会社 Aluminum alloy component manufacturing method and aluminum alloy plate press forming apparatus
DE102014215676B4 (en) 2014-06-23 2022-12-29 Keiper Seating Mechanisms Co., Ltd. Process for manufacturing a component, in particular a profile rail
SE540035C2 (en) * 2016-05-03 2018-02-27 Rerail Ab Process for rolling molding sheet metal into profile beams and a device for carrying out such a method
JP6706229B2 (en) * 2017-08-22 2020-06-03 シロキ工業株式会社 Rail member manufacturing method
EP3511085A1 (en) * 2018-01-16 2019-07-17 Outokumpu Oyj Bend-formed load-bearing structure of a passenger car
WO2020209319A1 (en) 2019-04-10 2020-10-15 日本製鉄株式会社 Blank and component

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WO2010025327A1 (en) * 2008-08-29 2010-03-04 The Boeing Company Superplastically continuous roll forming titanium

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Publication number Publication date
JP5883879B2 (en) 2016-03-15
US20130316187A1 (en) 2013-11-28
CN103189153A (en) 2013-07-03
KR20130112902A (en) 2013-10-14
WO2012059233A1 (en) 2012-05-10
JP2013544190A (en) 2013-12-12
EP2635388A1 (en) 2013-09-11

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Effective date of registration: 20210112

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Granted publication date: 20160608