CN103189153B - The method of rolling forming section bar and the structural member thus produced - Google Patents
The method of rolling forming section bar and the structural member thus produced Download PDFInfo
- Publication number
- CN103189153B CN103189153B CN201180053092.4A CN201180053092A CN103189153B CN 103189153 B CN103189153 B CN 103189153B CN 201180053092 A CN201180053092 A CN 201180053092A CN 103189153 B CN103189153 B CN 103189153B
- Authority
- CN
- China
- Prior art keywords
- finished product
- semi
- product formula
- shaped products
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims abstract description 41
- 238000005096 rolling process Methods 0.000 title claims abstract description 32
- 239000011265 semifinished product Substances 0.000 claims abstract description 25
- 239000000047 product Substances 0.000 claims abstract description 16
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 10
- 238000007493 shaping process Methods 0.000 claims abstract description 10
- 239000010959 steel Substances 0.000 claims abstract description 10
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000007769 metal material Substances 0.000 claims abstract description 3
- 230000001143 conditioned effect Effects 0.000 claims abstract 2
- 238000010438 heat treatment Methods 0.000 claims description 11
- 239000004411 aluminium Substances 0.000 claims description 2
- 239000002826 coolant Substances 0.000 claims description 2
- 230000006698 induction Effects 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 230000001276 controlling effect Effects 0.000 claims 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 34
- 239000000463 material Substances 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000007779 soft material Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000010791 quenching Methods 0.000 description 3
- 230000000171 quenching effect Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 238000003856 thermoforming Methods 0.000 description 2
- 229910000712 Boron steel Inorganic materials 0.000 description 1
- PALQHNLJJQMCIQ-UHFFFAOYSA-N boron;manganese Chemical compound [Mn]#B PALQHNLJJQMCIQ-UHFFFAOYSA-N 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/008—Bending sheet metal along straight lines, e.g. to form simple curves combined with heating or cooling of the bends
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/10—Bending specially adapted to produce specific articles, e.g. leaf springs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/1241—Nonplanar uniform thickness or nonlinear uniform diameter [e.g., L-shape]
Abstract
The present invention relates to a kind of by semi-finished product formula plate-shaped products, especially by metal material, again especially by steel plate or method that aluminum rolling forming is section bar or structural member. For this, semi-finished product formula plate-shaped products is conditioned in its temperature, and described temperature regulates and occurs in local, especially at the shaped region of the semi-finished product formula goods of shaping operation to be subjected. In addition, the present invention relates to a kind of produce preferably by this method parts, the structural member that particularly relates to a kind of armchair structure for motor vehicles, described armchair structure especially can regulate the seat rail to regulate seat in front and back, the invention still further relates to a kind of Roll forming apparatus for implementing described method.
Description
Technical field
The present invention relates to a kind of by semi-finished product formula plate-shaped products, especially by metal material, again especially by steel plate or method that aluminum rolling forming is section bar or structural member. Additionally, the present invention relates to a kind of produce preferably by this method parts, the structural member particularly relating to a kind of armchair structure for motor vehicles, further relate to a kind of Roll forming apparatus for implementing described method.
Background technology
These section bars or structural member require that the material used has specific intensity, so that most of structure member has enough load-carrying abilities. But, require that the material used is the least possible, for instance to realize favourable cost structure at manufacture view simultaneously. But, processed by those known rolling formings, the further saving of material can not be realized, because harder material, especially high-strength material are only capable of rolling forming under some restrictive conditions, after during during manufacture or immediately manufacturing, less material wall thickness can cause elastic return to increase. For this, commonly used high strength steel in the mill, described high strength steel has the wall thickness of the tensile strength reaching 800MPa and at least 1.6mm. At least at the structural member of the armchair structure for motor vehicles, especially in the structural member of seat rail for vehicle, so far but without making semi-finished product formula goods have less wall thickness and/or bigger tensile strength.
Summary of the invention
Therefore, it is an object of the invention to the morphotropism improving semi-finished product formula goods in the region of pending shaping operation, and minimize the elastic return behavior of component end item.
For method, this purpose is realized by the characteristic of claim 1. The parts produced by described method are limited by the characteristic of claim 8, and the Roll forming apparatus for implementing described method is limited by the characteristic of claim 12. Improvements and advantageous embodiment are by statement in each dependent claims.
In this approach, according to the present invention, semi-finished product formula plate-shaped products is that rolling forming processes and controlled temperature, and wherein temperature controls to occur in local, especially in the shaped region of semi-finished product formula goods, the pending shaping operation of described shaped region. Temperature controls to comprise heating and/or cooling, and preferably takes place before shaped half-product formula goods or period. The section bar processed in this way or structure member is made then to have higher load-carrying ability than those section bars or structure member not controlled temperature.
Shape according to section bar to be manufactured or parts, rolling forming processes and occurs with predetermined forming sequence. In this article, term " forming sequence " refers to the order that each shaped region is processed, be namely formed, and wherein forming sequence is produced by section bar to be produced or structural member and radius of corner thereof. Therefore each section bar manufactured by rolling forming includes the forming sequence determined during rolling forming processes. In order to realize rolling or shape and temperature controlled as far as possible directly association in time, shaped region is one after the other controlled temperature in the forming sequence that rolling forming processes. In this way, the energy input needed for processing procedure can be reduced on the one hand, the load acting on during manufacture can being reduced on the other hand on the semi-finished product formula goods of pending shaping operation or acting on component end item.
In this processing procedure, local heating occurs preferably in the banding shaped region of semi-finished product formula goods, described banding shaped region along rolling forming direction arrange so that shape or processing procedure in stress or experience deformation shaped region controlled temperature, especially heated.
Embodiment according to method or design, it can be advantageous to application sensing heating or carry out energy input by laser emission. The implementation that both is relevant to method all provides the option of heating semi-finished product formula goods, it is intended that in targeted mode, described semi-finished product formula goods are formed operation under given conditions and therefore in shaped region. In a preferred embodiment, laser emission is occurred by fibre laser device.
Semi-finished product formula goods can also be made after such shaping to harden, i.e. the quenching when using coolant (such as oil groove etc.). The parts produced by this way can include intensity that is higher and that therefore improve, particularly in previous thermoforming region, local or radius of corner region. In this processing procedure, these thermoforming regions, local or radius of corner region can shape or between rolling forming, period or be heated afterwards.
In addition, this will cause that another application of the invention option, described application of option include being produced parts to be manufactured or structural member by normally used more soft material, and described more soft material is generally speaking more economically, especially somewhat softer steel, described steel is hardened process by quenching subsequently. Additionally, quenching or hardening after partial temperature control, especially local heating energy and rolling forming occur in combination. Such as can improving the load-carrying ability of more soft material by this way, described more soft material (such as manganese-boron steel) is easier to shape, and the section bar therefore manufactured by these materials also can be further optimized.
Parts, the structure member being particularly useful for the armchair structure of motor vehicles have tabular section, described tabular section is oriented relative to one another to an angle, and it is connected with each other by being designed at least one shaped region of radius of corner, according to the present invention, shaped region experience makes the temperature control that material behavior changes process, and includes the change of the microstructure produced owing to temperature control processes. Therefore, shaped region is different from tabular section for material structure, also different from the miscellaneous part not being temperature controlled and processed by rolling forming, but, described shaped region has as hereinbefore or than aforementioned higher intensity.
Especially, parts are made by high strength steel or by high-intensity aluminium, usually, they can additionally by rolling forming method or rolling forming disposal methods, and especially for the parts being formed from steel, intensity is higher than especially 1,000MPa or more or 1,200MPa or more.Therefore, parts constructed in accordance can preferably have 1.5mm or even 1.4mm or 1.3mm or less than all aforesaid wall thickness.
By using this parts that described method manufactures or section bar to provide mainly as carrying structure member, wherein in a preferred embodiment, parts be able to before and after regulate the seat rail for vehicle to regulate seat.
In the Roll forming apparatus being adapted for carrying out described method, it is in that according to the purpose that this patent realizes, it is provided that control the various devices of the semi-finished product formula goods of pending shaping operation for temperature. Especially, induction heating apparatus and/or laser aid, especially fibre laser device are provided for heating. Peltier element such as can be used for cooling. In this configuration, can advantageously swap with the rolling facility of Roll forming apparatus for temperature controlled related device, to guarantee that the optimum configuration for various application and various parts can manufacture on Roll forming apparatus.
The rolling forming method used in the present invention rolls also referred to as section bar, and such as described in file DIN8586, its content is herein by reference in the aforementioned protection theme being combined in the application.
Accompanying drawing explanation
With reference to preferred illustrative embodiment, further describe the view of the present invention. In figure below:
Fig. 1: by the basic sectional view of the parts that rolling forming is made.
Fig. 2: be the expanded view of the cross section of the parts of Fig. 1.
Detailed description of the invention
Parts 1 shown in Fig. 1 become section bar by rolling forming and make typically via rolling forming. These parts 1 include several tabular section 3, and described tabular section 3 is substantially unaltered produced by semi-finished product formula plate-shaped products. Each tabular section 3 passes through to be shown as shaped region 4a, 4b, 4c, 4d of shade in the radial zone of parts 1 and is connected with each other, and described shaped region 4a, 4b, 4c, 4d are formed during rolling forming processes. Especially, when shaping the high strength steel especially with Rm > 800MPa, these shaped regions 4a, 4b, 4c, 4d problem in formability is notable, especially during forming the radius of corner of next-door neighbour.
Fig. 2 illustrates the basic expanded view 2 in the cross section of parts 1. Example as shown in Figure 1, it is shown that shaped region 4a, 4b, 4c, 4d for shade are divided by corresponding line, and upwardly extend in the side of rolling forming respectively. When moving through Roll forming apparatus or during rolling forming, these shaped regions 4a, 4b, 4c, 4d are temperature controlled, are in other words heated or cooled. Material behavior can be regulated as desired by local heating or cooling, and therefore parts 1 include reformed microstructure at shaped region or radius of corner region.
Claims (8)
1. the method being configured to section bar or structural member by the rolling of semi-finished product formula plate-shaped products, described section bar or structural member are used to the armchair structure of motor vehicles, it is characterised in that
Described semi-finished product formula plate-shaped products is that rolling forming processes and regulated by temperature, wherein temperature adjustment is in each shaped region (4a, 4b, 4c, 4d) of the banding of the semi-finished product formula plate-shaped products of pending shaping operation, carries out in the way of locally occurring, and then each shaped region (4a, 4b, 4c, 4d) of the banding of described semi-finished product formula plate-shaped products is heated, each shaped region (4a, 4b, 4c, 4d) of described banding arranges along rolling forming direction;
During temperature regulates before the shaping being to occur at semi-finished product formula plate-shaped products or shapes;
Forming sequence that each shaped region (4a, 4b, 4c, 4d) processes with rolling forming, be one after the other conditioned temperature, in order to make rolling forming process and temperature regulate between directly associate; And
After rolling forming processes, coolant is utilized to make semi-finished product formula plate-shaped products turn cold, so that semi-finished product formula plate-shaped products is hardened process.
2. method according to claim 1, it is characterised in that described semi-finished product formula plate-shaped products is made up of metal material.
3. method according to claim 1, it is characterised in that described semi-finished product formula plate-shaped products is made up of steel plate or aluminium sheet.
4. according to the arbitrary described method of claims 1 to 3, it is characterised in that temperature regulates the heating being to be occurred by the mode sensed.
5. according to the arbitrary described method of claims 1 to 3, it is characterised in that it is the heating occurred by laser emission that temperature regulates.
6. a Roll forming apparatus, for implementing according to the arbitrary described method of claim 1 to 5,
It is characterized in that,
It is provided with various temperature control equipment, for controlling the temperature of the semi-finished product formula plate-shaped products of pending shaping operation.
7. Roll forming apparatus according to claim 6, it is characterised in that Roll forming apparatus includes induction heating apparatus and/or laser aid.
8. the Roll forming apparatus according to claim 6 or 7, it is characterised in that described Roll forming apparatus includes Peltier element.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010050400.9 | 2010-11-03 | ||
DE102010050400 | 2010-11-03 | ||
PCT/EP2011/005553 WO2012059233A1 (en) | 2010-11-03 | 2011-11-03 | Method for the roll-forming of profiles and a structural part produced thereby |
Publications (2)
Publication Number | Publication Date |
---|---|
CN103189153A CN103189153A (en) | 2013-07-03 |
CN103189153B true CN103189153B (en) | 2016-06-08 |
Family
ID=45319050
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201180053092.4A Expired - Fee Related CN103189153B (en) | 2010-11-03 | 2011-11-03 | The method of rolling forming section bar and the structural member thus produced |
Country Status (6)
Country | Link |
---|---|
US (1) | US20130316187A1 (en) |
EP (1) | EP2635388A1 (en) |
JP (1) | JP5883879B2 (en) |
KR (1) | KR20130112902A (en) |
CN (1) | CN103189153B (en) |
WO (1) | WO2012059233A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE536828C2 (en) | 2012-12-20 | 2014-09-23 | Schneider Electric Ind Sas | Method of manufacturing a double anchor rail as well as a single anchor rail manufactured according to the method |
JP6262959B2 (en) * | 2013-08-23 | 2018-01-17 | 川崎重工業株式会社 | Aluminum alloy component manufacturing method and aluminum alloy plate press forming apparatus |
DE102014215676B4 (en) | 2014-06-23 | 2022-12-29 | Keiper Seating Mechanisms Co., Ltd. | Process for manufacturing a component, in particular a profile rail |
SE540035C2 (en) * | 2016-05-03 | 2018-02-27 | Rerail Ab | Process for rolling molding sheet metal into profile beams and a device for carrying out such a method |
JP6706229B2 (en) * | 2017-08-22 | 2020-06-03 | シロキ工業株式会社 | Rail member manufacturing method |
EP3511085A1 (en) * | 2018-01-16 | 2019-07-17 | Outokumpu Oyj | Bend-formed load-bearing structure of a passenger car |
WO2020209319A1 (en) | 2019-04-10 | 2020-10-15 | 日本製鉄株式会社 | Blank and component |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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DE10055950A1 (en) * | 2000-11-10 | 2002-05-23 | Schuler Held Lasertechnik Gmbh | Roller shaping device with beam tools has workpiece feed arrangement that, bending device for deforming material as it passes through, beam processing device(s) directed towards workpiece |
US20020124912A1 (en) * | 1997-07-04 | 2002-09-12 | Avesta Sheffield Ab | Roll formed metal profile of thin sheet |
CN2825162Y (en) * | 2005-08-04 | 2006-10-11 | 湖南工程学院 | Pulley rolling installation |
WO2010025327A1 (en) * | 2008-08-29 | 2010-03-04 | The Boeing Company | Superplastically continuous roll forming titanium |
Family Cites Families (12)
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JPS6349302A (en) * | 1986-08-18 | 1988-03-02 | Kawasaki Steel Corp | Production of shape |
JPS63188426A (en) * | 1987-01-29 | 1988-08-04 | Sekisui Chem Co Ltd | Continuous forming method for plate like material |
JPH0521475Y2 (en) * | 1988-05-11 | 1993-06-02 | ||
JP2852311B2 (en) * | 1991-09-30 | 1999-02-03 | ナカジマ鋼管株式会社 | Forming method and equipment for large diameter square steel pipe |
DE19521566B4 (en) * | 1995-06-19 | 2008-07-10 | C. Rob. Hammerstein Gmbh & Co. Kg | Longitudinal guide for a vehicle seat with two rails and between these arranged guide means |
US5669992A (en) * | 1996-01-30 | 1997-09-23 | Bronsema; Brand | Bumper beam making process |
SE512543C2 (en) * | 1997-07-04 | 2000-04-03 | Avesta Sheffield Ab | Roll-shaped metal profile of sheet metal |
JP2001321826A (en) * | 2000-05-10 | 2001-11-20 | Mitsubishi Shindoh Co Ltd | Device for manufacturing electric resistance welded tube |
JP4072117B2 (en) * | 2003-12-03 | 2008-04-09 | 新日本製鐵株式会社 | Steel plate press forming method |
JP4009313B2 (en) * | 2006-03-17 | 2007-11-14 | 株式会社神戸製鋼所 | High strength steel material excellent in weldability and method for producing the same |
DE102007043154B4 (en) * | 2007-09-11 | 2017-01-26 | Voestalpine Krems Gmbh | Method and device for hardening profiles |
EP2143504A1 (en) * | 2008-07-07 | 2010-01-13 | Siemens Aktiengesellschaft | Method for cooling a hot-rolled strip onto a hot-rolled strip coil, a device for cooling a hot-rolled strip coil, a control and/or regulating device and metal strip |
-
2011
- 2011-11-03 KR KR1020137013974A patent/KR20130112902A/en not_active Application Discontinuation
- 2011-11-03 CN CN201180053092.4A patent/CN103189153B/en not_active Expired - Fee Related
- 2011-11-03 WO PCT/EP2011/005553 patent/WO2012059233A1/en active Application Filing
- 2011-11-03 US US13/883,121 patent/US20130316187A1/en not_active Abandoned
- 2011-11-03 JP JP2013537042A patent/JP5883879B2/en not_active Expired - Fee Related
- 2011-11-03 EP EP11794399.3A patent/EP2635388A1/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020124912A1 (en) * | 1997-07-04 | 2002-09-12 | Avesta Sheffield Ab | Roll formed metal profile of thin sheet |
DE10055950A1 (en) * | 2000-11-10 | 2002-05-23 | Schuler Held Lasertechnik Gmbh | Roller shaping device with beam tools has workpiece feed arrangement that, bending device for deforming material as it passes through, beam processing device(s) directed towards workpiece |
CN2825162Y (en) * | 2005-08-04 | 2006-10-11 | 湖南工程学院 | Pulley rolling installation |
WO2010025327A1 (en) * | 2008-08-29 | 2010-03-04 | The Boeing Company | Superplastically continuous roll forming titanium |
Also Published As
Publication number | Publication date |
---|---|
JP5883879B2 (en) | 2016-03-15 |
US20130316187A1 (en) | 2013-11-28 |
CN103189153A (en) | 2013-07-03 |
KR20130112902A (en) | 2013-10-14 |
WO2012059233A1 (en) | 2012-05-10 |
JP2013544190A (en) | 2013-12-12 |
EP2635388A1 (en) | 2013-09-11 |
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Effective date of registration: 20210112 Address after: Luxembourg Patentee after: JOHNSON CONTROLS GmbH Address before: Germany 'Boolean Patentee before: JOHNSON CONTROLS GmbH |
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