CN103185062A - Crank shaft balanced system of inline three-cylinder engine - Google Patents

Crank shaft balanced system of inline three-cylinder engine Download PDF

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Publication number
CN103185062A
CN103185062A CN2011104608347A CN201110460834A CN103185062A CN 103185062 A CN103185062 A CN 103185062A CN 2011104608347 A CN2011104608347 A CN 2011104608347A CN 201110460834 A CN201110460834 A CN 201110460834A CN 103185062 A CN103185062 A CN 103185062A
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crank
crank throw
balance
shaft
throw
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CN2011104608347A
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洪磊
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SAIC Motor Corp Ltd
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SAIC Motor Corp Ltd
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Abstract

The invention relates to a crank shaft balanced system of an inline three-cylinder engine. The system comprises a crank shaft, a balance shaft which is arranged parallel to the crank shaft, a belt wheel which is arranged at one end of the crank shaft and provided with a first weight, and a flywheel which is arranged at the other end of crank shaft and provided with a second weight, wherein a first crank throw, a second crank throw and a third crank throw which are spaced mutually for 120 degrees and distributed equidistantly in an axial direction are arranged on the crank shaft sequentially; balance weights are arranged on cranks of the first crank throw and the third crank throw; the rotating speed of the balance shaft is equal to that of the crank shaft, but the rotating direction of the balance shaft is contrary to that of the crank shaft; and a first piston connecting rod assembly, a second piston connecting rod assembly and a third piston connecting rod assembly in corresponding connection with the first crank throw, the second crank throw and the third crank throw respectively have the same structures. According to the crank shaft balanced system of the inline three-cylinder engine, the balance of the crank shaft system is achieved effectively on the basis that the size of a crank case is not changed and the space occupied by the overall engine is not increased, the maximum balance inertance can be provided in a minimum space, consequently, convenience is provided for configuring a manual transmission or an automatic transmission for the engine, the stability of system operation is facilitated, and the adaptation performance of the engine and the universality of parts are improved.

Description

Array three cylinder engine crankshaft counterbalance system
Technical field
The present invention relates to a kind of crankshaft counterbalance system, relate in particular to a kind of three cylinder engine crankshaft counterbalance in upright arrangement system.
Background technique
Stroke piston combustion engine is a kind of power plant of being used widely, yet existing this class internal-combustion engine also exists some problems in actual use.
For example, although exporting the rotation of the bent axle of main shaft as power of IC engine is uniform substantially, but the motion of piston rod group is but extremely inhomogeneous and be accompanied by very big acceleration, deceleration speed, thereby will produce overweight thousands of times inertia loading, this will be to a great extent causes adverse effect to intensity and the durability of stressed member, and causes aspect problems such as vibration, noise.In addition, because the piston rod group of stroke piston combustion engine can produce bigger reciprocal inertia force and centrifugal inertia force in the bent axle movement process, this compact Layout that just causes realizing crankshaft dynamic balance in the confined space of crankcase becomes especially difficult.In addition, adopt existing crankshaft counterbalance mode can not improve the self application of motor, can not guarantee the versatility of component.Therefore, the rotating speed along with internal-combustion engine is more and more higher in recent years, at the dynamic balancing of its crankshaft system research with improve design and just seem and become more and more important.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of three cylinder engine crankshaft counterbalance in upright arrangement system, thereby can effectively solve the problem of the above-mentioned and other aspect that exists in the prior art.
For achieving the above object, the technical solution used in the present invention is as follows:
A kind of three cylinder engine crankshaft counterbalance in upright arrangement system, it comprises bent axle, the trunnion shaft that be arranged in parallel with described bent axle, be located at described bent axle one end and have the belt pulley of first counterweight, be located at the described bent axle the other end and have the flywheel of second counterweight, be disposed with on the wherein said bent axle 120 ° of each intervals and vertically equidistant placement first, the second and the 3rd crank throw, be provided with equilibrium block on each crank of described first crank throw and the 3rd crank throw, the rotating speed of described trunnion shaft equates but switched in opposite with the rotating speed of described bent axle, and with described first, second with the 3rd crank throw respectively corresponding be connected first, the second and the 3rd Piston and rod assembly all is configured to identical.
In above-mentioned three cylinder engine crankshaft counterbalance in upright arrangement system, preferably, all equilibrium blocks on each crank of described first crank throw and the 3rd crank throw are configured to identical.
In above-mentioned three cylinder engine crankshaft counterbalance in upright arrangement system, preferably, all equilibrium blocks on each crank of described first crank throw are configured to identical.
In above-mentioned three cylinder engine crankshaft counterbalance in upright arrangement system, preferably, all equilibrium blocks on each crank of described the 3rd crank throw are configured to identical.
Beneficial effect of the present invention is: compared with prior art, adopt this three cylinder engine crankshaft counterbalance in upright arrangement system, it is not changing crankcase volume, is not increasing on the basis that the motor complete machine takes up room and can realize the crankshaft system balance reliably, effectively.Advantage of the present invention especially is to provide the balance inertia of maximum in the space of minimum, thereby not only provide convenience for engine configurations manual transmission or automatic transmission case, and be conducive to the stability of assurance system operation, and in the research and development design process of Engine Series, needn't change the agent structure of body, thereby can improve the versatility of self application and the component of motor significantly, can greatly reduce Products Development and maintenance cost thus.
Description of drawings
Below with reference to drawings and Examples, technological scheme of the present invention is described in further detail.
Fig. 1 is a three cylinder engine crankshaft counterbalance embodiment's of system in upright arrangement of the present invention structural configuration schematic representation.
Fig. 2 to Fig. 6 is the crankshaft counterbalance design principle schematic representation of three cylinder engine crankshaft counterbalance in upright arrangement of the present invention system.
Embodiment
In general, crankshaft counterbalance system design goal in the present invention mainly comprises crank mechanism balance target and these two parts of balance spindle balance target.Wherein, the balance target of crank mechanism is: the reciprocal inertia force square of balance 50% and 100% centrifugal inertia force square and moment of inertia, the self balancing of the active force of realization crank mechanism own.And balance shaft balancing target is: the reciprocal inertia force square of balance 50%, the self balancing of the active force of realization trunnion shaft own.
At first, see also Fig. 1, this figure has only demonstrated a three cylinder engine crankshaft counterbalance embodiment's of system in upright arrangement of the present invention structural configuration situation in a schematic way.In this embodiment, it mainly comprises bent axle 1, trunnion shaft 2, belt pulley 3 and flywheel 4, and three crank throws 51,52 and 53 on this bent axle 1 are connected on the cylinder piston 71,72 and 73 by connecting rod 61,62 and 63 respectively, will be specifically introduced them below.
Trunnion shaft 2 be arranged in parallel with bent axle 1, and its rotating speed equates still switched in opposite each other with the rotating speed of bent axle 1.Be disposed with first crank throw 51, second crank throw 52 and the 3rd crank throw 53 at bent axle 1, these crank throws interval are each other arranged for 120 °, and they are in the axial direction by equidistant placement.Corresponding crank at first crank throw 51 is respectively arranged with equilibrium block 511,512, the 3rd crank throw 53 corresponding crank be respectively arranged with equilibrium block 531,532.In addition, belt pulley 3 and flywheel 4 are separately positioned on the two ends of bent axle 1, and belt pulley 3 has first counterweight 31, and flywheel 4 has second counterweight 41.
As one of preferred situation, can be configured to each equilibrium block 511,512 on first crank throw, the 51 corresponding cranks identical.Similarly, also can be configured to each equilibrium block 531,532 on the 3rd crank throw 53 corresponding cranks identical.As more preferably situation, can all be configured to these above-mentioned equilibrium blocks 511,512,531,532 identical.
Again as shown in Figure 1, constitute the first piston connecting rod ASSY by connecting rod 61 and cylinder piston 71, and constituted second Piston and rod assembly by connecting rod 62 and cylinder piston 72, constituted the 3rd Piston and rod assembly by connecting rod 63 and cylinder piston 73 simultaneously.According to design philosophy of the present invention, more than these first, second, and third Piston and rod assemblies can when practical application, have structure identical from one another.Like this, when carrying out the research and development design process of Engine Series, just can realize successfully under the situation that does not change the body agent structure that each single cylinder Piston and rod assembly can both be general mutually, thereby can greatly reduce product development and maintenance cost, improve the self application of motor.
Please in conjunction with reference to figure 2-Fig. 6, below will describe three cylinder engine crankshaft counterbalance in upright arrangement of the present invention systematically design fundamentals and thinking in detail by these explanatory views, diagram wherein and text description content all should be understood as exemplary illustration, and can not be with them as any restrictive explanation, and signs such as the identical numeral that occurs in each drawing of this paper and literal, letter be all represented identical implication.
At first, the reciprocal inertia force of Piston and rod assembly and the computational process of reciprocal inertia force square are explained as follows:
(1) computational analysis of the reciprocal inertia force of Piston and rod assembly
Distinguish the P of reciprocal inertia force separately of each corresponding crank mechanism with aforementioned first cylinder, second cylinder and the 3rd cylinder J1, P J2And P J3Be respectively:
P j1＝m jRω 2*cosα+m jλRω 2*cos2α；
P j2＝m jRω 2*cos(α-120°)+m jλRω 2*cos2(α-120°)；
P j3＝m jRω 2*cos(α-240°)+m jλRω 2*cos2(α-240°)；
Wherein: m jReciprocation mass (its barycenter being set in the center of wrist pin) for the single cylinder Piston and rod assembly, R is crank radius, and λ=R/L is crank to connecting rod length ratio, and L is connecting rod center square, ω is the angular velocity of rotation of crank mechanism, and α is the angle of swing between the top dead center of crank mechanism and its corresponding cylinder.
Carry out straight line motion because each above reciprocal inertia force all is the center line along cylinder, therefore following relation is set up: P I1+ P J2+ P J3=0.Thus, can know that the single order of these Piston and rod assemblies and two-stage reciprocating inertia force can realize self balancing.
(2) computational analysis of the reciprocal inertia force square of crank mechanism
At first, select the reference level of second cylinder centerline as the reference benchmark; Then, setting along second cylinder centerline and crank up crossing point of axes is true origin O, and respectively with point to crank mechanism than the direction of microcephaly's side direction, sensing piston top dead center be X axis and Y-axis to, in order to set up system of coordinates.
Like this, distinguish the square of the reciprocal inertia force separately M of each corresponding crank mechanism with first cylinder, second cylinder and the 3rd cylinder J1, M J2And M J3Be respectively:
M j1＝P j1*L 0＝m jRω 2*cosα*L 0；
M j2＝0；
M j3＝P j3*(-L 0)＝-m jRω 2*cos(α-240°)*L 0；
Wherein: L 0Be between first cylinder and the corresponding crank mechanism of the 3rd cylinder and second cylinder centerline distance (if no special instructions, then these two crank mechanisms and distance between second cylinder centerline are made as and equate), the concrete implication of other parameters please refer to above stated specification.
According to the moment rule, because M J1With M J3Be positioned at the plane perpendicular to above-mentioned XOY, so their resultant moment M j=M J1+ M J3=-2m jR ω 2* 120 ° of * L of sin (α-120 °) * sin 0
Because the reciprocal inertia force of Piston and rod assembly is always along the direction of cylinder centerline, therefore 30 ° or this lower dead center have namely produced maximum reciprocal inertia force square M afterwards 30 ° the time after first crank pin arrives the top dead center of first cylinder Jmax=2m jR ω 2* L 0* sin120 °.
Need to prove that the moment that it(?) can't balance because the motor mentioned in this article only has single balance shaft mechanism be produced by two-stage reciprocating inertia force is not so above computational process is considered the two-stage reciprocating inertia force square.
Subsequently, go on to say the centrifugal inertia force of crank mechanism and the computational process of centrifugal inertia force square:
(3) computational analysis of the centrifugal inertia force of crank mechanism
The centrifugal inertia force F of each crank mechanism R1, F R2And F R3Direction by along its centrifugal direction of the crank pin center line of corresponding cylinder separately, and F R1=F R2=F R3=m rR ω 2(wherein, m rThe centrifugal mass of the single crank mechanism when being illustrated in each crank mechanism and having same configuration), when each crank mechanism each other in plane of rotation 120 ° uniform, then centrifugal inertia force can realize self balancing.
(4) computational analysis of the centrifugal inertia force square of crank mechanism
Choosing second cylinder centerline and crank up crossing point of axes at first, equally is true origin O; Then, and respectively with the top dead center direction of pointing to cylinder piston be Y-axis to, be X axis to point to the engine exhaust side direction in the centrifugal inertia force plane of crank mechanism, in order to set up system of coordinates.
Like this, distinguish the square of the centrifugal inertia force separately M of each corresponding crank mechanism with first cylinder, second cylinder and the 3rd cylinder R1, M R2And M R3Be respectively:
M r1＝P r1*L 0＝m rRω 2；
M r2＝0；
M r3＝P r3*(-L 0)＝-m jRω 2*L 0；
According to the moment rule, above centrifugal inertia force square is positioned at the plane perpendicular to X ' OY, and becomes 30 ° of angles with first crank throw, so these centrifugal inertia force squares M R1, M R2And M R3Resultant moment M r=2cos30 ° of * m rR ω 2* L 0
(5) computational analysis of crankshaft counter balance
For for simplicity, at first analyze with 4 big equilibrium blocks (refer to be positioned at first, second equilibrium block on the corresponding crank of first crank throw and the 5th, the 6th equilibrium block that is positioned on the corresponding crank of the 3rd crank throw all has same structure) and the mode of 2 little equilibrium blocks (the 3rd, the 4th equilibrium block that refers to lay respectively on second crank throw has same structure).
As shown in Figures 2 and 3, the angle parameter implication that demonstrates among the figure is:
What β represented is the barycenter angle of the first/the second equilibrium block and the five/six equilibrium block, and 120 °＜β≤180 °;
What σ represented is angle between crankshaft counter balance barycenter and the crank;
What ψ represented is angle between crankshaft counter balance barycenter and the OY direction.
(a) the reciprocal inertia force square balance of crank mechanism
The reciprocal inertia force square F of each crank mechanism Jb1, F Jb2, F Jb3, F Jb4, F Jb5And F Jb6For:
F Jb1=F Jb2=F Jb5=F Jb6=m Jb1* R B1≠ 0 (wherein, F Jb1Can arrange that size obtains according to the maximum of body, namely by the reciprocation mass m with first crank throw Jb1Maximum turning radius R with first crank throw B1Multiply each other to handle and obtain)
F Jb3=F Jb4=m Jb3* R B3(wherein, m Jb3Be the reciprocation mass m of second crank throw Jb1, R B3Be the maximum turning radius of second crank throw)
The crankshaft counter balance equilibrium of forces:
2*F jb1*ω 2*cos(0.5β)＝2*F jb3*Rω 2
When the reciprocal inertia force square is maximum value, for the reciprocal inertia force square of balance 50%, then can derive:
4*F jb1*ω 2*cos(90°-0.5β)*L 0＝0.5*2*m jRω 2*L 0*sin120°
Thus, can find the solution acquisition F Jb1
(b) the centrifugal inertia force square balance of crank mechanism
The centrifugal inertia force square F of each crank mechanism Rb1, F Rb2, F Rb3, F Rb4, F Rb5And F Rb6For:
F Rb1=F Rb2=F Rb5=F Rb6=m B1* R B1≠ 0 (wherein, m B1Be the centrifugal mass of first crank throw)
F Rb3=F Rb4=m B3* R B3(wherein, m B3Be the centrifugal mass of second crank throw)
The equilibrium of forces of crankshaft counter balance:
4*F rb1*sin0.5β＝2*F rb3
The centrifugal inertia force square balance of crank mechanism:
2*F rb1*cos(0.5β-60°)*L 0＝F r1*L 0
Thus, just can find the solution acquisition F Rb1
Like this by above-mentioned first, second, the formed amount of unbalance of the 5th and the 6th equilibrium block is F Jb1+ F Rb1
(6) at the analysis of this paper actual conditions
Because the spatial constraints of engine body itself, therefore above-mentioned F Jb1+ F Rb1Still can't complete equilibrium 100% centrifugal inertia force square and 50% maximum reciprocal inertia force square, so need calculate by following relation:
For the counterweight that reduces to increase at belt pulley and flywheel as far as possible, can set F Rb3=F Rb4=m B3* R B3=0;
According to Fig. 3 and shown in Figure 4:
(a) bent axle centrifugal inertia force square balance:
2*F rb1*cos30°*L 0＝F r1*L 0
Thus, can find the solution acquisition F Rb1
(b) reciprocal inertia force square balance:
The crankshaft counter balance equilibrium of forces:
F jb1＝F jb2＝F jb5＝F jb6＝m jb1*R b1≠0
m DR D＝m FR F
Wherein, m DR DBe the product of belt pulley quality and its centroid position, m FR FBe the product of belt pulley quality and its centroid position, L 1For the belt pulley barycenter to OY distance, L 2For the flywheel barycenter to the OY distance.
When the reciprocal inertia force square is maximum value, for the reciprocal inertia force square of balance 50%, then can derive:
m DR D*L 1+2*F jb1*L 0+2*F jb5*L 0+m FR F*L 2＝0.5*2*m jRω 2*L 0*sin120°
Thus, can find the solution acquisition m DR DAnd m FR F
More than the example of cited three cylinder engine crankshaft counterbalance in upright arrangement system only for the usefulness of explanation principle of the present invention and mode of execution thereof, but not limitation of the present invention, under the situation that does not break away from the spirit and scope of the present invention, those of ordinary skill in the art can also make various distortion and improvement.For example, based on simplified structure and the consideration that makes things convenient for designing and calculating to handle, adopted basically in the present invention the symplex structure mode (for example, with aforesaid first, second, the 5th and the 6th equilibrium block all is constructed with identical structure; Make first, second, and third crank be symmetry and equidistant placement etc.), however under the situation that adopts non-symmetry structure, obviously also can carry out respective handling according to design philosophy of the present invention.Therefore, all technological schemes that are equal to all should belong to category of the present invention and be limited by every claim of the present invention.

Claims (4)

1. three cylinder engine crankshaft counterbalance in upright arrangement system, it is characterized in that, described three cylinder engine crankshaft counterbalance in upright arrangement system comprises bent axle, the trunnion shaft that be arranged in parallel with described bent axle, be located at described bent axle one end and have the belt pulley of first counterweight, be located at the described bent axle the other end and have the flywheel of second counterweight, be disposed with on the wherein said bent axle 120 ° of each intervals and vertically equidistant placement first, the second and the 3rd crank throw, be provided with equilibrium block on each crank of described first crank throw and the 3rd crank throw, the rotating speed of described trunnion shaft equates but switched in opposite with the rotating speed of described bent axle, and with described first, second with the 3rd crank throw respectively corresponding be connected first, the second and the 3rd Piston and rod assembly all is configured to identical.
2. three cylinder engine crankshaft counterbalance in upright arrangement according to claim 1 system is characterized in that all equilibrium blocks on each crank of described first crank throw and the 3rd crank throw are configured to identical.
3. three cylinder engine crankshaft counterbalance in upright arrangement according to claim 1 system is characterized in that all equilibrium blocks on each crank of described first crank throw are configured to identical.
4. three cylinder engine crankshaft counterbalance in upright arrangement according to claim 1 system is characterized in that all equilibrium blocks on each crank of described the 3rd crank throw are configured to identical.
CN2011104608347A 2011-12-31 2011-12-31 Crank shaft balanced system of inline three-cylinder engine Pending CN103185062A (en)

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Cited By (11)

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Publication number Priority date Publication date Assignee Title
CN103790664A (en) * 2014-02-25 2014-05-14 奇瑞汽车股份有限公司 Engine timing driving system with double balanced shafts
CN105570276A (en) * 2014-11-04 2016-05-11 福特环球技术公司 Engine crankshaft
US9399969B2 (en) 2014-07-29 2016-07-26 Ford Global Technologies, Llc Twin scroll turbocharger in a variable displacement engine
US9441551B2 (en) 2014-07-29 2016-09-13 Ford Global Technologies, Llc Method for a variable displacement engine
US9657637B2 (en) 2014-10-13 2017-05-23 Ford Global Technologies, Llc Method for controlling transitions in a variable displacement engine
US9677479B2 (en) 2014-07-29 2017-06-13 Ford Global Technologies, Llc Variable displacement engine control
US9874166B2 (en) 2014-10-13 2018-01-23 Ford Global Technologies, Llc Method for controlling vibrations during transitions in a variable displacement engine
CN108533402A (en) * 2018-06-07 2018-09-14 重庆宗申通用动力机械有限公司 A kind of balance system of engine
CN108708934A (en) * 2018-08-01 2018-10-26 广西玉柴机器股份有限公司 Two cylinder arbor system balance shock system
CN108708935A (en) * 2018-08-01 2018-10-26 广西玉柴机器股份有限公司 Three cylinder arbor system balance shock systems
CN109163056A (en) * 2018-10-31 2019-01-08 安徽江淮汽车集团股份有限公司 Three-cylinder engine balance system

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CN103790664B (en) * 2014-02-25 2016-08-17 奇瑞汽车股份有限公司 A kind of engine correct-timing drive system with double balance shaft
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US9677479B2 (en) 2014-07-29 2017-06-13 Ford Global Technologies, Llc Variable displacement engine control
US9399969B2 (en) 2014-07-29 2016-07-26 Ford Global Technologies, Llc Twin scroll turbocharger in a variable displacement engine
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US9702295B2 (en) 2014-07-29 2017-07-11 Ford Global Technologies, Llc Twin scroll turbocharger in a variable displacement engine
US9915194B2 (en) 2014-07-29 2018-03-13 Ford Global Technologies, Llc Twin scroll turbocharger in a variable displacement engine
US9657637B2 (en) 2014-10-13 2017-05-23 Ford Global Technologies, Llc Method for controlling transitions in a variable displacement engine
US9874166B2 (en) 2014-10-13 2018-01-23 Ford Global Technologies, Llc Method for controlling vibrations during transitions in a variable displacement engine
US10267222B2 (en) 2014-10-13 2019-04-23 Ford Global Technologies, Llc Method for controlling transitions in a variable displacement engine
CN105570276A (en) * 2014-11-04 2016-05-11 福特环球技术公司 Engine crankshaft
CN108533402A (en) * 2018-06-07 2018-09-14 重庆宗申通用动力机械有限公司 A kind of balance system of engine
CN108708934A (en) * 2018-08-01 2018-10-26 广西玉柴机器股份有限公司 Two cylinder arbor system balance shock system
CN108708935A (en) * 2018-08-01 2018-10-26 广西玉柴机器股份有限公司 Three cylinder arbor system balance shock systems
CN109163056A (en) * 2018-10-31 2019-01-08 安徽江淮汽车集团股份有限公司 Three-cylinder engine balance system

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Application publication date: 20130703