CN103184798B - Device and method for synchronously penetrating prestressed steel strand and anchoring block - Google Patents

Device and method for synchronously penetrating prestressed steel strand and anchoring block Download PDF

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Publication number
CN103184798B
CN103184798B CN201310090554.0A CN201310090554A CN103184798B CN 103184798 B CN103184798 B CN 103184798B CN 201310090554 A CN201310090554 A CN 201310090554A CN 103184798 B CN103184798 B CN 103184798B
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China
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main body
anchor block
shaped main
synchronously
lashing
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CN201310090554.0A
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CN103184798A (en
Inventor
孙帅
廖春生
郝发领
杨刚
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UAXING BUILDING DECORATION Co Ltd OF JIANGSU CHINA NUCLEAR INDUSTRY
China Nuclear Industry Huaxing Construction Co Ltd
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UAXING BUILDING DECORATION Co Ltd OF JIANGSU CHINA NUCLEAR INDUSTRY
China Nuclear Industry Huaxing Construction Co Ltd
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Application filed by UAXING BUILDING DECORATION Co Ltd OF JIANGSU CHINA NUCLEAR INDUSTRY, China Nuclear Industry Huaxing Construction Co Ltd filed Critical UAXING BUILDING DECORATION Co Ltd OF JIANGSU CHINA NUCLEAR INDUSTRY
Priority to CN201310090554.0A priority Critical patent/CN103184798B/en
Publication of CN103184798A publication Critical patent/CN103184798A/en
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Abstract

The invention relates to a device and a method for synchronously penetrating a prestressed steel strand and an anchoring block, and belongs to the technical field of building construction of nuclear power stations and other facilities. The device comprises a semi-circular groove-shaped main body with a horizontal axial line, wherein one end of the main body is a connecting end connected with a penetrating machine; the other end of the main body is a mounting end connected with a prestressed hole channel to be penetrated; a semi-circular clamping flipping cover hinged on one side of the semi-circular groove-shaped main body is arranged between the connecting end and the mounting end; a locking structure buckled with the semi-circular groove-shaped main body is arranged on one side, far away from the hinged part, of the clamping flipping cover; and an inner circle formed by buckling the clamping flipping cover and the semi-circular groove-shaped main body is in close fit with the outer circle of the anchoring block. The device can synchronously penetrate the prestressed steel strand and the anchoring block efficiently at one step, can effectively avoid the phenomenon of crossing and knotting of the steel strands even if a large number of steel strands exist, can coordinate with a tensioning jack conveniently because the device is in a fixed state with an adjusted angular position when the anchoring block penetrates, and facilitates the subsequent operation.

Description

Prestress wire and anchor block synchronously install device and method
Technical field
The present invention relates to a kind of prestress steel strand penetrating device, especially a kind of prestress wire and anchor block synchronously install device, also relate to it simultaneously and synchronously install method, belong to the facility technical field of building construction such as nuclear power station.
Background technology
In the construction in later period of the post-tensioned prestressing system such as nuclear power plant containment shell, need one group of steel strand as prestressed reinforcement to penetrate to have in the duct of flexibility, and install the anchor block having and bore a hole with steel strand quantity close-fitting at duct end, to make the mutually isolated tensioning of steel strand.
For a long time, the method for installing anchor block is after completing steel stranded wire penetrating adapter, by inserting thin-wall steel tube (being commonly called as lashing to refer to) in steel strand end, then by root, steel strand is passed cone section bullport corresponding to anchor block.This method, when steel strand quantity is more in duct, is easy to cause steel strand to occur intersecting, tiing a knot phenomenon, affects later stage stretching construction.
In addition, anchor block is installed and is relied on manual operation always, not only requires great effort, and be difficult to control angle orientation, easily cause the hole orientation of the steel strand hole orientation of anchor block and tension jack end inconsistent, result makes jack be difficult to install, frequent needs are done over again, not only consuming time but also effort.
Summary of the invention
The object of the invention is to: the drawback existed for above-mentioned prior art, a kind of device that can realize prestress wire and anchor block and synchronously install is proposed, provide it simultaneously and synchronously install method, thus avoid the intersection knotting phenomenon of steel strand, ensure the installation efficiently completing anchor block.
In order to reach above object, prestress wire of the present invention and anchor block synchronously install the semicircle channel-shaped main body that device comprises axis horizontal, and one end of described main body is that link, the other end be connected with strand pulling machine is and treats the installation end that lashing prestressed pore passage is connected; Have the semicircle being hinged on semicircle channel-shaped main body side between described link and installation end to clamp and renovate, the side that described clamping is renovated away from hinge portion has locking mechanism involutory with semicircle channel-shaped main body; The inner circle of involutory rear formation and the cylindrical close-fitting of anchor block with semicircle channel-shaped main body are renovated in described clamping.
Specifically, installation end of the present invention is the installing plate with corner installing hole, described installing plate has the opening taken the shape of the letter U, the lower half circle of described U-shaped opening and the port of semicircle channel-shaped main body are fitted and are connected, and the port of described semicircle channel-shaped main body extends the reinforcing rib be connected with installing plate respectively towards both sides.Link of the present invention has the closed circle that at least one place is extended by semicircle channel-shaped main body, in order to be connected with strand pulling machine.
The method that synchronously installs that prestress wire of the present invention and anchor block synchronously install device comprises the following steps:
The first step, by by installation end and link respectively with treat that lashing prestressed pore passage and strand pulling machine are connected, make prestress wire and anchor block synchronously install device and be arranged on and treat between lashing prestressed pore passage and strand pulling machine;
Second step, open clamping and renovate, anchor block is put into semicircle channel-shaped main body, and adjust angular position;
3rd step, clamping of closing are renovated, and anchor block is fixed on prestress wire and anchor block synchronously installs in device by locking mechanism;
4th step, steel strand are penetrated strand pulling machine, start strand pulling machine, make steel strand enter anchor block, and after the perforation corresponding through anchor block, enter and treat lashing prestressed pore passage, complete lashing;
5th step, operation by the 4th step, complete the lashing of steel strand by root, until after steel strand quantity meets the demands, remove prestress wire and anchor block synchronously installs device by the process contrary with the first step.
After the present invention has broken steel strand front end lashing for a long time, tail end installs the conventional thought of anchor block, create the disposable device efficiently completing prestress wire and anchor block and synchronously install, even if steel strand quantity is more, also the intersection knotting phenomenon of steel strand can effectively be avoided, and mix up rear fixing state owing to being in angle orientation during anchor block lashing, be therefore convenient to coordinate with tension jack, facilitate subsequent operation.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further illustrated.
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the A-A sectional view of Fig. 2.
Fig. 4 is the B-B sectional view of Fig. 2.
Fig. 5 is the C-C sectional view of Fig. 2.
Detailed description of the invention
Embodiment one
The prestress wire of the present embodiment and anchor block synchronously install device as shown in Figure 1 and Figure 2, comprise the semicircle channel-shaped main body 2 of axis horizontal, one end of this main body is the link be connected with strand pulling machine, link has the closed circle 5(that extended by semicircle channel-shaped main body at three places spaced apart see Fig. 5), be respectively used to be fixedly connected with the lashing end of strand pulling machine 8 and be connected with the lashing end colligation of strand pulling machine 8 by the binding strap 6 of both sides.The other end of main body 2 is and treats the installation end that lashing prestressed pore passage is connected, this installation end is the installing plate 1 with corner installing hole, the concrete shape of this installing plate as shown in Figure 3, there is the opening taken the shape of the letter U, the lower half circle of U-shaped opening is fitted to weld with the port of semicircle channel-shaped main body 2 and is connected, and the port of semicircle channel-shaped main body 2 extends the horizontal stiffener 11 be connected with installing plate respectively towards both sides.Have between the link of semicircle channel-shaped main body 2 and installation end the semicircle being hinged on semicircle channel-shaped main body 2 side by hinge 3 clamp renovate 4(see Fig. 4), this clamping is renovated 4 and is had the locking lug 9 involutory with semicircle channel-shaped main body 2 away from the side of hinge portion, can involutory by fastening bolt after be locked.4 and the inner circle of the involutory rear formation of semicircle channel-shaped main body 2 and the cylindrical close-fitting of anchor block 12 are renovated in clamping.More reliable in order to lock after installing anchor block, clamping is renovated on 4 and radial tight fixed bolt 13 is also housed.
During lashing operation, carry out according to the following steps:
1) with bolt by the installing plate 1 of semicircle channel-shaped main body 2 installation end with treat that the upstream end of lashing prestressed pore passage 10 is fixedly connected with (see Fig. 3), by securing member and binding strap 6, the link of semicircle channel-shaped main body 2 is fixedly connected with strand pulling machine 8, the semicircle channel-shaped main body 2 making prestress wire and anchor block synchronously install device is being treated between lashing prestressed pore passage 10 and strand pulling machine 8.
2) clamping of opening on semicircle channel-shaped main body 2 renovates 4, anchor block 12 is put into semicircle channel-shaped main body 2 (see Fig. 4), and according to the relativeness with tensioning jack, adjusts angular position.
3) clamping of closing renovates 4, by locking lug 9 and fastening bolt, anchor block 12 is fixed on prestress wire and anchor block and synchronously installs in the semicircle channel-shaped main body 2 of device.
4) steel strand 7 are penetrated strand pulling machine 8, start strand pulling machine, make steel strand 7 enter anchor block 12 by cone section bullport, and after the perforation of passing anchor block 12 correspondence, enter and treat lashing prestressed pore passage 10, complete single lashing.
5) by the operation of the 4th step, complete the lashing of steel strand by root, until after steel strand quantity meets the demands, remove prestress wire by the process contrary with the first step and anchor block synchronously installs device.
Repeatedly test proof, adopt prestress wire and the anchor block of the present embodiment synchronously to install device and have the following advantages:
1) refer to without the need to lashing, solve lashing and refer to that diameter is greater than anchor block bellmouth diameter and is difficult to the problem carrying out installing.
2) steel stranded wire penetrating adapter and anchor block install and accomplish without any letup, and settle at one go, efficient and convenient.
3) quality problems that in stretching process, steel strand intersect, knotting causes are avoided.
4) without the need to personnel's carrying, can ensure that anchor block installation position is corresponding with stretch-draw jack, facilitate follow-up jack to install.
In a word, the present embodiment significantly improves efficiency of construction, contributes to saving construction cost, reduces the security risk in prestressing force lashing and anchor block installation process.

Claims (5)

1. prestress wire and anchor block synchronously install a device, it is characterized in that: the semicircle channel-shaped main body comprising axis horizontal, and one end of described main body is that link, the other end be connected with strand pulling machine is and treats the installation end that lashing prestressed pore passage is connected; Have the semicircle being hinged on semicircle channel-shaped main body side between described link and installation end to clamp and renovate, the side that described clamping is renovated away from hinge portion has locking mechanism involutory with semicircle channel-shaped main body; The inner circle of involutory rear formation and the cylindrical close-fitting of anchor block with semicircle channel-shaped main body are renovated in described clamping.
2. prestress wire according to claim 1 and anchor block synchronously install device, it is characterized in that: described installation end is the installing plate with corner installing hole, described installing plate has the opening taken the shape of the letter U, the lower half circle of described U-shaped opening and the port of semicircle channel-shaped main body are fitted and are connected, and the port of described semicircle channel-shaped main body extends the reinforcing rib be connected with installing plate respectively towards both sides.
3. prestress wire according to claim 2 and anchor block synchronously install device, it is characterized in that: described link has the closed circle that at least one place is extended by semicircle channel-shaped main body.
4. prestress wire according to claim 3 and anchor block synchronously install device, it is characterized in that: described clamping is renovated and radial tight fixed bolt is housed.
5. what use the arbitrary described prestress wire of claim 1 to 4 and anchor block synchronously to install device synchronously installs method, it is characterized in that comprising the following steps:
The first step, by by installation end and link respectively with treat that lashing prestressed pore passage and strand pulling machine are connected, make prestress wire and anchor block synchronously install device and be arranged on and treat between lashing prestressed pore passage and strand pulling machine;
Second step, open clamping and renovate, anchor block is put into half slot, and adjusts angular position;
3rd step, clamping of closing are renovated, and anchor block is fixed on prestress wire and anchor block synchronously installs in device by locking mechanism;
4th step, steel strand are penetrated strand pulling machine, start strand pulling machine, make steel strand enter anchor block, and after the perforation corresponding through anchor block, enter and treat lashing prestressed pore passage, complete lashing;
5th step, operation by the 4th step, complete the lashing of steel strand by root, until after steel strand quantity meets the demands, remove prestress wire and anchor block synchronously installs device by the process contrary with the first step.
CN201310090554.0A 2013-03-20 2013-03-20 Device and method for synchronously penetrating prestressed steel strand and anchoring block Active CN103184798B (en)

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104847120B (en) * 2015-04-29 2017-02-01 中国建筑第二工程局有限公司 Assistant positioning installation device of anchor block for threading in inverted-U-shaped pipeline and construction method thereof
CN109024289A (en) * 2018-08-01 2018-12-18 中交公局第二工程有限公司 A kind of steel strand wires whole strand pricking method
CN109750844B (en) * 2019-03-01 2024-02-09 中国水利水电第七工程局有限公司 Auxiliary installation device for prestress steel strand penetrating end
CN112282374A (en) * 2020-09-30 2021-01-29 安徽省力通稀土钢缆有限公司 Synchronous penetrating equipment for prestressed steel strand and anchoring block
CN113027138B (en) * 2021-03-19 2022-09-23 云南省建设投资控股集团有限公司 Steel strand inserting and guiding device

Citations (7)

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Publication number Priority date Publication date Assignee Title
CN2547816Y (en) * 2002-05-31 2003-04-30 柳州海威姆建筑机械有限公司 Steel strand erecting equipment
CN201581644U (en) * 2009-11-25 2010-09-15 王继成 Bundle combing, knitting and lashing device for steel strand
CN102003072A (en) * 2010-10-08 2011-04-06 天津滨海盈信投资有限公司 Steel strand bundle-weaving and crossing construction method
JP4712612B2 (en) * 2006-05-24 2011-06-29 川田建設株式会社 PC tension material intermediate fixing device and intermediate fixing method
JP2011241633A (en) * 2010-05-19 2011-12-01 Ohbayashi Corp Construction method of pc structure and fitting for pc structure construction
CN102383377A (en) * 2011-08-30 2012-03-21 中铁十局集团有限公司 Construction method utilizing steel-strand strand pulling machine to perform fast strand pulling during construction of prestress structures
CN203145478U (en) * 2013-03-20 2013-08-21 中国核工业华兴建设有限公司 Synchronization penetrating and mounting device of prestress steel strand and anchoring block

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2547816Y (en) * 2002-05-31 2003-04-30 柳州海威姆建筑机械有限公司 Steel strand erecting equipment
JP4712612B2 (en) * 2006-05-24 2011-06-29 川田建設株式会社 PC tension material intermediate fixing device and intermediate fixing method
CN201581644U (en) * 2009-11-25 2010-09-15 王继成 Bundle combing, knitting and lashing device for steel strand
JP2011241633A (en) * 2010-05-19 2011-12-01 Ohbayashi Corp Construction method of pc structure and fitting for pc structure construction
CN102003072A (en) * 2010-10-08 2011-04-06 天津滨海盈信投资有限公司 Steel strand bundle-weaving and crossing construction method
CN102383377A (en) * 2011-08-30 2012-03-21 中铁十局集团有限公司 Construction method utilizing steel-strand strand pulling machine to perform fast strand pulling during construction of prestress structures
CN203145478U (en) * 2013-03-20 2013-08-21 中国核工业华兴建设有限公司 Synchronization penetrating and mounting device of prestress steel strand and anchoring block

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