CN103184475B - A kind of control method of the regular burner hearth of aluminium cell - Google Patents

A kind of control method of the regular burner hearth of aluminium cell Download PDF

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CN103184475B
CN103184475B CN201110458989.7A CN201110458989A CN103184475B CN 103184475 B CN103184475 B CN 103184475B CN 201110458989 A CN201110458989 A CN 201110458989A CN 103184475 B CN103184475 B CN 103184475B
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aluminium cell
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gas fume
burner hearth
control method
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CN103184475A (en
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不公告发明人
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LIAOCHENG XINYUAN GROUP Co.,Ltd.
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Suntown Technology Group Co Ltd
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Abstract

The invention discloses the control method of the regular burner hearth of a kind of aluminium cell, step is as follows: reduce the aperture of the gas fume valve of electrolysis bath, regulates the gas fume valve of aluminium cell to 10 70 degree;The addition of aluminium fluoride in regulation electrolyte, controlling molecular proportion is 2.4 2.6, and electrolyzer temperature controls at 958 968 DEG C, and the degree of superheat is 10 15 DEG C, and regulating time continues 15 60 days;After regulating 20 30 days, increase the aperture of gas fume valve, gas fume valve is regulated to 30 80 degree;Adjust the voltage of aluminium cell and aluminum level: aluminium cell Control of Voltage between 3.76 3.95V, aluminum horizontal adjustment to 23 28cm;The molecular proportion of regulation aluminium cell is 2.3 2.4, and the temperature controlling aluminium cell is 950 960 DEG C, and the degree of superheat is 6 10 DEG C.This control method can improve the uniformity of CURRENT DISTRIBUTION in electrolysis bath, improves current efficiency and the stability of electrolysis bath.

Description

A kind of control method of the regular burner hearth of aluminium cell
Technical field
The present invention relates to the control technique of a kind of aluminium electroloysis, particularly to the regular burner hearth of a kind of aluminium cell Control method.
Background technology
The burner hearth of Hall-Ai Lu aluminium cell is the important component part of electrolysis bath, is whole electrolytic process At all.It passes through solidification and the fusing of electrolyte crust, can automatically adjust heat flat within the specific limits Weighing apparatus.When heat income is less than heat expenditure, electrolyzer temperature reduces, and electrolyte starts solidification, is formed new Burner hearth, and process of setting are released amount of heat, slows down the amplitude that electrolyzer temperature reduces, be finally reached New thermal balance.Otherwise, when the Re Shou National People's Congress pays in heat, electrolyzer temperature raises, and has solidified formation The electrolyte melting of stove side, forms new burner hearth, and absorbs amount of heat in fusion process, slow down electrolysis The amplitude that bath temperature degree raises, the most also reaches new thermal balance.
Whether regular electrolysis bath burner hearth is will directly decide the production target of this electrolysis bath.Regular burner hearth energy Ensure electrolysis bath stable operation, can effectively protect artificial stretching one's legs and side wall carbon block. prevent them from aoxidizing Breakage, reduces the generation of sick groove;And irregular burner hearth makes electrolysis bath operation conditions be deteriorated, show themselves in that Current distribution in anode is uneven, and voltage swing is many, and current efficiency is relatively low, thus shortens the use of electrolysis bath Life-span.
At present, in the running of electrolysis bath, a lot of electrolysis baths are formed without regular chamber structure, and Owing to electrolysis process is more complicated, affect the many factors of chamber structure, the most also do not have in actual production There is a kind of control method that the burner hearth of electrolysis bath can be made to form ordered structure.
Summary of the invention
It is an object of the invention to overcome disadvantage mentioned above, it is provided that the control method of the regular burner hearth of a kind of aluminium cell, Improve the uniformity of CURRENT DISTRIBUTION in electrolysis bath, improve current efficiency and the stability of electrolysis bath.
The technical scheme is that
A kind of control method of the regular burner hearth of aluminium cell, the step of described control method is as follows:
A, the air quantity of regulation aluminium cell gas fume valve: reduce the aperture of the gas fume valve of electrolysis bath, by aluminum The gas fume valve of electrolysis bath regulates to 10-70 degree;
B, the temperature controlling aluminium cell and the degree of superheat: the addition of aluminium fluoride in regulation electrolyte, control Molecular proportion is 2.4-2.6, and electrolyzer temperature controls at 958-968 DEG C, and the degree of superheat is 10-15 DEG C, regulation Time continues 15-60 days;
The aperture of c, again regulation aluminium cell gas fume valve: after step b is carried out 20-30 days, increase cigarette The aperture of air valve, regulates described gas fume valve to 30-80 degree;
D, adjust voltage and the aluminum level of aluminium cell: aluminium cell Control of Voltage 3.76-3.95V it Between, aluminum horizontal adjustment to 23-28cm;
E, the temperature readjusting aluminium cell and the degree of superheat: the molecular proportion of regulation aluminium cell is 2.3-2.4, the temperature controlling aluminium cell is 950-960 DEG C, and the degree of superheat is 6-10 DEG C.
Preferably, in described step d, aluminium cell Control of Voltage is in 3.76-3.80V, aluminum horizontal adjustment To 23-25cm.
Preferably, in described step d, aluminium cell Control of Voltage is in 3.80-3.85V, aluminum horizontal adjustment To 24-26cm.
Preferably, in described step d, aluminium cell Control of Voltage is in 3.85-3.90V, aluminum horizontal adjustment To 25-27cm.
Preferably, in described step d, aluminium cell Control of Voltage is in 3.90-3.95V, aluminum horizontal adjustment To 26-28cm.
Preferably, in described step c, the governing speed of gas fume valve is every 5 days regulation 1-5 degree.
Preferably, after described step b is carried out 5-10 days, artificial treatment electrolysis bath inner corner portion is stretched one's legs.
Preferably, stretch one's legs described in process operating mode be corner anode current be 2.5mV.
The control method of the regular burner hearth of aluminium cell that the present invention provides, has the advantage that
Using the control method of the regular burner hearth of present invention offer, the electrolysis bath making operation can be at 30-60 The chamber structure that it formation is regular, thus the uniformity of CURRENT DISTRIBUTION in improving electrolysis bath, make current efficiency Increasing to 92-95%, anode effect coefficient is reduced to less than 0.02, and voltage swing is reduced to less than 5 minutes.
In the control method of regular burner hearth, first adjust the gas fume valve of electrolysis bath, make gas fume valve Aperture is less than normal, and electrolysis bath heat expenditure reduces, and the temperature in electrolysis bath raises, by adding of regulation aluminium fluoride Enter amount, molecular proportion in regulating tank, make the temperature of electrolysis bath control at 958-968 DEG C, the degree of superheat controls 10-15 DEG C, electrolysis bath keeps the most higher temperature and the degree of superheat, before ensureing that efficiency losses is little Put, position irregular in burner hearth being melted quickly, make the burner hearth in electrolysis bath gradually form regular Structure.
After burner hearth gradually forms ordered structure, again adjust the gas fume valve of electrolysis bath, make gas fume valve Aperture is gradually increased, and electrolysis bath heat expenditure increases, and the temperature in electrolysis bath starts to be gradually lowered;By adjusting Whole bath voltage and the value of aluminum level, divide in making voltage and the horizontal Proper Match of aluminum, and regulating electrolytic tank Son than, electrolyzer temperature, make electrolysis bath at the degree of superheat controls to be 6-10 DEG C, the stable operation long period, Make liquid electrolyte on the basis of regular burner hearth, slowly penetrate into stove side internal, be filled in solid electrolytic In the stove side gap that matter is formed, forming capacity of resisting disturbance strong, strong regular of heat shock resistance stablizes burner hearth.Treat Regular stablize after burner hearth formed, each technological parameter of slow regulating electrolytic tank so that it is be mutually matched, electrolysis Homogeneous current distribution in groove, good stability, current efficiency is high.
Detailed description of the invention
Below in conjunction with embodiment technical solution of the present invention done further detailed description, but the reality of the present invention The mode of executing is not limited to this.
Embodiment 1
The control method of the regular burner hearth of aluminium cell, specifically comprises the following steps that
A, the air quantity of regulation aluminium cell gas fume valve: reduce the aperture of the gas fume valve of electrolysis bath, by aluminum The gas fume valve of electrolysis bath regulates to 10 degree;
B, the temperature controlling aluminium cell and the degree of superheat: gas fume valve aperture is less, electrolysis bath inside groove temperature rise Height, the addition of aluminium fluoride in regulation electrolyte, controlling molecular proportion is 2.4, and electrolyzer temperature controls 960 DEG C, the degree of superheat is 12 DEG C, and regulating time continues 15-60 days;
The aperture of c, again regulation aluminium cell gas fume valve: after step b carries out 20 days, be gradually increased The aperture of gas fume valve, regulates described gas fume valve to 30 degree;
D, adjust voltage and the aluminum level of aluminium cell: aluminium cell Control of Voltage 3.76-3.95V it Between, aluminum horizontal adjustment to 23-28cm;
E, the temperature readjusting aluminium cell and the degree of superheat: the molecular proportion of regulation aluminium cell is 2.3, The temperature controlling aluminium cell is 954 DEG C, and the degree of superheat is 8 DEG C.
By forming regular chamber structure, groove in the reasonable coordination of parameter each in above-mentioned steps, electrolysis bath Interior homogeneous current distribution, current efficiency brings up to 93%, and anode effect coefficient is reduced to 0.015, voltage swing It is reduced to less than 5 minutes.
Embodiment 2
The control method of the regular burner hearth of aluminium cell, specifically comprises the following steps that
A, the air quantity of regulation aluminium cell gas fume valve: reduce the aperture of the gas fume valve of electrolysis bath, by aluminum The gas fume valve of electrolysis bath regulates to 30 degree;
B, the temperature controlling aluminium cell and the degree of superheat: gas fume valve aperture is less, electrolysis bath inside groove temperature rise Height, the addition of aluminium fluoride in regulation electrolyte, controlling molecular proportion is 2.5, and electrolyzer temperature controls 958 DEG C, the degree of superheat is 10 DEG C, and regulating time continues 15-60 days;
The aperture of c, again regulation aluminium cell gas fume valve: after step b carries out 25 days, be gradually increased The aperture of gas fume valve, regulates described gas fume valve to 50 degree;
D, adjust voltage and the aluminum level of aluminium cell: aluminium cell Control of Voltage 3.76-3.80V it Between, aluminum horizontal adjustment to 23-25cm;
E, the temperature readjusting aluminium cell and the degree of superheat: the molecular proportion of regulation aluminium cell is 2.4, The temperature controlling aluminium cell is 950 DEG C, and the degree of superheat is 10 DEG C.
By forming regular chamber structure, groove in the reasonable coordination of parameter each in above-mentioned steps, electrolysis bath Interior homogeneous current distribution, current efficiency brings up to 94%, and anode effect coefficient is reduced to 0.01, voltage swing It is reduced to less than 5 minutes.
Embodiment 3
The control method of the regular burner hearth of aluminium cell, specifically comprises the following steps that
A, the air quantity of regulation aluminium cell gas fume valve: reduce the aperture of the gas fume valve of electrolysis bath, by aluminum The gas fume valve of electrolysis bath regulates to 50 degree;
B, the temperature controlling aluminium cell and the degree of superheat: gas fume valve aperture is less, electrolysis bath inside groove temperature rise Height, the addition of aluminium fluoride in regulation electrolyte, controlling molecular proportion is 2.6, and electrolyzer temperature controls 962 DEG C, the degree of superheat is 13 DEG C, and regulating time continues 15-60 days;
After c, step b are carried out 5-10 days, artificial treatment electrolysis bath inner corner portion is stretched one's legs, regular burner hearth.
The aperture of d, again regulation aluminium cell gas fume valve: after step b carries out 30 days, be gradually increased The aperture of gas fume valve, regulates described gas fume valve to 60 degree;
E, adjust voltage and the aluminum level of aluminium cell: aluminium cell Control of Voltage 3.80-3.85V it Between, aluminum horizontal adjustment to 24-26cm;
F, the temperature readjusting aluminium cell and the degree of superheat: the molecular proportion of regulation aluminium cell is 2.3, The temperature controlling aluminium cell is 960 DEG C, and the degree of superheat is 9 DEG C.
By forming regular chamber structure, groove in the reasonable coordination of parameter each in above-mentioned steps, electrolysis bath Interior homogeneous current distribution, current efficiency brings up to 92%, and anode effect coefficient is reduced to 0.018, voltage swing It is reduced to less than 5 minutes.
Embodiment 4
The control method of the regular burner hearth of aluminium cell, specifically comprises the following steps that
A, the air quantity of regulation aluminium cell gas fume valve: reduce the aperture of the gas fume valve of electrolysis bath, by aluminum The gas fume valve of electrolysis bath regulates to 70 degree;
B, the temperature controlling aluminium cell and the degree of superheat: the addition of aluminium fluoride in regulation electrolyte, control Molecular proportion is 2.5, and electrolyzer temperature controls at 968 DEG C, and the degree of superheat is 15 DEG C, and regulating time continues 15-60 My god;
After c, step b are carried out 5-10 days, artificial treatment electrolysis bath inner corner portion is stretched one's legs, and regular burner hearth is stretched Lower limb process operating mode be corner anode current be 2.5mV, repeatable process 2-3 time.
The aperture of d, again regulation aluminium cell gas fume valve: after step b carries out 28 days, be gradually increased The aperture of gas fume valve, regulates described gas fume valve to 80 degree;
E, adjust voltage and the aluminum level of aluminium cell: aluminium cell Control of Voltage 3.85-3.90V it Between, aluminum horizontal adjustment to 25-27cm;
F, the temperature readjusting aluminium cell and the degree of superheat: the molecular proportion of regulation aluminium cell is 2.4, The temperature controlling aluminium cell is 956 DEG C, and the degree of superheat is 6 DEG C.
By forming regular chamber structure, groove in the reasonable coordination of parameter each in above-mentioned steps, electrolysis bath Interior homogeneous current distribution, current efficiency brings up to 95%, and anode effect coefficient is reduced to 0.012, voltage swing It is reduced to less than 5 minutes.
Embodiment 5
The control method of the regular burner hearth of aluminium cell, specifically comprises the following steps that
A, the air quantity of regulation aluminium cell gas fume valve: reduce the aperture of the gas fume valve of electrolysis bath, by aluminum The gas fume valve of electrolysis bath regulates to 40 degree;
B, the temperature controlling aluminium cell and the degree of superheat: gas fume valve aperture is less, electrolysis bath inside groove temperature rise Height, the addition of aluminium fluoride in regulation electrolyte, controlling molecular proportion is 2.4, and electrolyzer temperature controls 965 DEG C, the degree of superheat is 14 DEG C, and regulating time continues 15-60 days;
The aperture of c, again regulation aluminium cell gas fume valve: after step b carries out 24 days, be gradually increased The aperture of gas fume valve, regulates described gas fume valve to 55 degree, and the governing speed of gas fume valve is every 5 It regulates 1-5 degree;
D, adjust voltage and the aluminum level of aluminium cell: aluminium cell Control of Voltage 3.90-3.95V it Between, aluminum horizontal adjustment to 26-28cm;The process reducing voltage occurred during voltage-regulation, voltage The range of decrease controls in the range of every day 1-5mV;
E, the temperature readjusting aluminium cell and the degree of superheat: the molecular proportion of regulation aluminium cell is 2.35, The temperature controlling aluminium cell is 958 DEG C, and the degree of superheat is 7 DEG C.
By forming regular chamber structure, groove in the reasonable coordination of parameter each in above-mentioned steps, electrolysis bath Interior homogeneous current distribution, current efficiency brings up to 94%, and anode effect coefficient is reduced to 0.016, voltage swing It is reduced to less than 5 minutes.
Embodiment 6
The control method of the regular burner hearth of aluminium cell, specifically comprises the following steps that
A, the air quantity of regulation aluminium cell gas fume valve: reduce the aperture of the gas fume valve of electrolysis bath, by aluminum The gas fume valve of electrolysis bath regulates to 20 degree;
B, the temperature controlling aluminium cell and the degree of superheat: gas fume valve aperture is less, electrolysis bath inside groove temperature rise Height, the addition of aluminium fluoride in regulation electrolyte, controlling molecular proportion is 2.5, and electrolyzer temperature controls 966 DEG C, the degree of superheat is 12 DEG C, and regulating time continues 15-60 days;
After c, step b are carried out 5-10 days, artificial treatment electrolysis bath inner corner portion is stretched one's legs, and regular burner hearth is stretched Lower limb process operating mode be corner anode current be 2.5mV, repeat to process 3 times.
The aperture of d, again regulation aluminium cell gas fume valve: after step b carries out 26 days, be gradually increased The aperture of gas fume valve, by described gas fume valve regulate to 40 degree, gas fume valve be adjusted to fine setting, tune Joint speed is every 5 days regulation 2-4 degree;
E, adjust voltage and the aluminum level of aluminium cell: aluminium cell Control of Voltage 3.80-3.85V it Between, aluminum horizontal adjustment to 24-26cm;The process reducing voltage occurred during voltage-regulation, voltage The range of decrease controls in the range of every day 1-5mV;
F, the temperature readjusting aluminium cell and the degree of superheat: the molecular proportion of regulation aluminium cell is 2.3, The temperature controlling aluminium cell is 952 DEG C, and the degree of superheat is 10 DEG C.
Along with the carrying out of electrolysis process, anode can gradually use up, and when changing anode, determines that anode positions line, The installation site of fixed anode, makes balanced current distribution in electrolysis bath;And during changing anode, need Other anodes of one group of changed anode to carry out prick limit process, provide favourable for being formed of regular burner hearth Condition.
By forming regular chamber structure, groove in the reasonable coordination of parameter each in above-mentioned steps, electrolysis bath Interior homogeneous current distribution, current efficiency brings up to 95%, and anode effect coefficient is reduced to 0.014, voltage swing It is reduced to less than 5 minutes.
Embodiment 7
The control method of the regular burner hearth of aluminium cell, specifically comprises the following steps that
A, the air quantity of regulation aluminium cell gas fume valve: reduce the aperture of the gas fume valve of electrolysis bath, by aluminum The gas fume valve of electrolysis bath regulates to 60 degree;
B, the temperature controlling aluminium cell and the degree of superheat: the addition of aluminium fluoride in regulation electrolyte, control Molecular proportion is 2.55, and electrolyzer temperature controls at 964 DEG C, and the degree of superheat is 11 DEG C, and regulating time continues 15-60 My god;
After c, step b are carried out 5-10 days, artificial treatment electrolysis bath inner corner portion is stretched one's legs, and regular burner hearth is stretched Lower limb process operating mode be corner anode current be 2.5mV.
The aperture of d, again regulation aluminium cell gas fume valve: after step b carries out 22 days, be gradually increased The aperture of gas fume valve, by described gas fume valve regulate to 70 degree, gas fume valve be adjusted to fine setting, tune Joint speed is every 5 days regulation 2-3 degree;
E, adjust voltage and the aluminum level of aluminium cell: aluminium cell Control of Voltage 3.85-3.90V it Between, aluminum horizontal adjustment to 25-27cm;The process reducing voltage occurred during voltage-regulation, voltage The range of decrease controls in the range of every day 1-5mV;
F, the temperature readjusting aluminium cell and the degree of superheat: the molecular proportion of regulation aluminium cell is 2.4, The temperature controlling aluminium cell is 955 DEG C, and the degree of superheat is 9 DEG C.
By forming regular chamber structure, groove in the reasonable coordination of parameter each in above-mentioned steps, electrolysis bath Interior homogeneous current distribution, current efficiency brings up to 93%, and anode effect coefficient is reduced to 0.018, voltage swing It is reduced to less than 5 minutes.

Claims (7)

1. the control method of the regular burner hearth of aluminium cell, it is characterised in that the step of described control method is as follows:
A, the air quantity of regulation aluminium cell gas fume valve: reduce the aperture of the gas fume valve of electrolysis bath, by the smoke valve of aluminium cell Door regulation is to 10-70 degree;
B, the temperature controlling aluminium cell and the degree of superheat: the addition of aluminium fluoride in regulation electrolyte, control molecular proportion is 2.4-2.6, Electrolyzer temperature controls at 958-968 DEG C, and the degree of superheat is 10-15 DEG C, and regulating time continues 15-60 days;
The aperture of c, again regulation aluminium cell gas fume valve: after step b is carried out 20-30 days, increase the aperture of gas fume valve, Described gas fume valve is regulated to 30-80 degree;
D, adjust the voltage of aluminium cell and aluminum level: aluminium cell Control of Voltage between 3.76-3.95V, aluminum horizontal adjustment To 23-28cm;
E, the temperature readjusting aluminium cell and the degree of superheat: the molecular proportion of regulation aluminium cell is 2.3-2.4, controls aluminium electroloysis The temperature of groove is 950-960 DEG C, and the degree of superheat is 6-10 DEG C;
After described step b is carried out 5-10 days, artificial treatment electrolysis bath inner corner portion is stretched one's legs.
The control method of the regular burner hearth of aluminium cell the most according to claim 1, it is characterised in that in described step d, Aluminium cell Control of Voltage is in 3.76-3.80V, aluminum horizontal adjustment to 23-25cm.
The control method of the regular burner hearth of aluminium cell the most according to claim 1, it is characterised in that in described step d, Aluminium cell Control of Voltage is in 3.80-3.85V, aluminum horizontal adjustment to 24-26cm.
The control method of the regular burner hearth of aluminium cell the most according to claim 1, it is characterised in that in described step d, Aluminium cell Control of Voltage is in 3.85-3.90V, aluminum horizontal adjustment to 25-27cm.
The control method of the regular burner hearth of aluminium cell the most according to claim 1, it is characterised in that in described step d, Aluminium cell Control of Voltage is in 3.90-3.95V, aluminum horizontal adjustment to 26-28cm.
The control method of the regular burner hearth of aluminium cell the most according to claim 1, it is characterised in that in described step c, The governing speed of gas fume valve is every 5 days regulation 1-5 degree.
The control method of the regular burner hearth of aluminium cell the most according to claim 1, it is characterised in that described in stretch one's legs process Operating mode be corner anode current be 2.5mV.
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CN105624741B (en) * 2014-10-31 2018-06-19 云南冶金新立钛业有限公司 Electrolytic cell liquid level automatic control device
CN105239103A (en) * 2015-11-23 2016-01-13 林州市林丰铝电有限责任公司 Method for reducing precipitation capacity in hearth of 400 KA electrolytic bath
CN114990593B (en) * 2022-06-15 2023-08-29 惠民县汇宏新材料有限公司 Device for preventing extremely long angle at corner of electrolytic tank

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Patentee before: GUANGXI XINFA ALUMINUM ELECTRIC Co.,Ltd.