Summary of the invention
The technical problem to be solved in the present invention is: overcome metallic coating in prior art and be difficult to realize the accurate control of atomic ratio and coating and be combined deficiency loosely with matrix, provide a kind of preparation technology of anti-oxidant conductive spinel coating.
For solving the problems of the technologies described above the technical solution used in the present invention be: a kind of preparation technology of anti-oxidant conductive spinel coating, concrete steps are as follows:
(1) preparation of deposition of electrode material
Through row melting after adopting non-consumable arc melting technology Co metal-powder and Mn metal-powder to be mixed, then melted CoMn alloy is annealed, be then made into bar-shaped, clean up as deposition of electrode material for subsequent use;
(2) preparation of alloy coat
Adopt high energy micro arc depositing device, by depositing electrode prepared by step (1), as the negative electrode in deposition process, to polish and the metal cleaned up as body material, under protection of inert gas, carry out electric spark deposition in metallic surface, namely generate one deck CoMn alloy coat;
(3) preoxidation of alloy coat
CoMn alloy coat prepared by step (2) is heated preoxidation in air atmosphere, CoMn spinel coating can be formed at CoMn alloyed layer.
The cleaning of the depositing electrode described in step (1) is that ultrasonic wave added oil removing cleans up in acetone soln, dries; The polishing of the metal matrix material described in step (2) is through 400-1200 by metal
#sand paper polish step by step, described cleaning in acetone soln ultrasonic oil removing clean up, dry.
Co metal-powder described in step (1) and the purity of Mn metal-powder > 99.9wt.%, both can to mix with arbitrary proportion as required.
CoMn alloy annealing conditions described in step (1) is vacuum annealing temperature is 900-1100 ° of C, and the time is 40-60h.
Rare gas element described in step (2) is argon gas, and flow is 5-30L/min.
The diameter of the depositing electrode described in step (1) is 2 ~ 4mm; Electric spark deposition technique described in step (2) is one-way communication power supply for depositing power supply, and deposition voltage is 40-80V, and frequency is 400-600Hz, pulsewidth is 200-400 μ s, power is 300-3000W, and the speed of rotation of electrode is 1000r/min-4500r/min, and depositing time is 2-20min.
Pre oxidation described in step (3) is 600-800 ° of C; Oxidization time is 4 ~ 10h.
The invention has the beneficial effects as follows: first the technology of preparing of cobalt-manganese spinel coating provided by the invention needs to smelt the CoMn alloy of required setting proportional components; using CoMn alloy as electrode, use electric spark deposition technology under the atmosphere of argon shield at metal material surface in-situ preparation cobalt manganese alloy layer.By controlling the amount of cobalt metal in smelting process and manganese metal, and smelting the ingot metal that through sufficient homogenizing annealing, accurately can control the Co:Mn atomic ratio in alloy layer.In the preparation process of protective coating provided by the invention, can by the CoMn alloy layer regulating the processing parameters such as electrode materials diameter, deposition voltage, deposition current, speed of rotation, depositing time to obtain different thickness.The present invention has widened the range of application of electric spark deposition technology, develop new way prepared by cobalt-manganese spinel coating, the electro-conductive material of electrode is molten infilters surface of workpiece, form alloy layer, the coating prepared and matrix have the feature of metallurgical binding, bonding force is strong, and effectively can reduce the Cr of matrix stainless steel surface after this coating formation Spinel
2o
3generating rate, stop the volatilization of Cr, meet the protection needs of SOFC metal connector.
Specific embodiments:
The test button of preparation selected by coating can adopt size to be: the wide * of long * is high: 10*10*2mm.
Embodiment 1:
1): the preparation process of rotating and depositing electrode: take Co metal (purity is greater than 99.9wt.%) 25.88g and manganese metal (purity: be greater than 99.9wt.%) 24.12g, the ingot metal of 50g is smelted into after mixing, then ingot metal is put into tube furnace and carry out vacuum annealing, annealing temperature is 900 ° of C, time is 60h, make alloy interior tissue homogenization of composition, the Co:Mn atomic ratio of alloy is 1:1.Be made into the pole that diameter is approximately 4mm again, in acetone soln, ultrasonic wave added oil removing cleaning 3-5min, then uses deionized water rinsing, dries up for subsequent use.
2): be deposited test button preprocessing process: stainless steel sheet specimens is used 400-1200 respectively
#sand paper polish step by step, sample is put into the oil removing of acetone soln ultrasonic wave added cleaning 3 ~ 5min, then use deionized water rinsing, dry up for subsequent use.
3): the preparation process of CoMn spinel coating: adopt electric spark deposition equipment; select CoMn alloy bar as depositing electrode; choose suitable processing parameter; depositing device adopts one-way communication power supply; deposition voltage is 40V; frequency is 400Hz; pulsewidth is 400 μ s; pass to the argon gas of 5L/min as shielding gas; depositing electrode keeps the rotating speed that 4500r/min is fixing; deposit about 2min and can be deposited metallic surface and prepare the settled layer of one deck densification, deposit thickness is approximately 60 μm, and the Co:Mn atomic ratio in settled layer is approximately 1:1.By the test button prepared, put into tube furnace and can obtain the CoMn spinel protective coating of certain content, as Fig. 1 at 600 ° of C oxidation 10h in atmosphere: the XRD figure spectrum of embodiment 1 settled layer.
Embodiment 2:
1): the preparation process of rotating and depositing electrode: take Co metal (purity is greater than 99.9wt.%) 40.55g and manganese metal (purity: be greater than 99.9wt.%) 9.45g, smelt after mixing, then the ingot metal of smelting is put into tube furnace and carry out vacuum annealing, annealing temperature is 1100 ° of C, time is 40h, make alloy interior tissue homogenization of composition, the Co:Mn atomic ratio of alloy is 4:1.Be made into the pole that diameter is approximately 2mm again, in acetone soln, ultrasonic wave added oil removing cleaning 3-5min, then uses deionized water rinsing, dries up for subsequent use.
2): be deposited test button preprocessing process: stainless steel sheet specimens is used 400-1200 respectively
#sand paper polish step by step, sample is put into the oil removing of acetone soln ultrasonic wave added cleaning 3 ~ 5min, then use deionized water rinsing, dry up for subsequent use.
3): the preparation process of CoMn spinel coating: adopt electric spark deposition equipment; select CoMn alloy bar as depositing electrode; choose suitable processing parameter; depositing device adopts one-way communication power supply; deposition voltage is 60V; frequency is 400Hz; pulsewidth is 200 μ s; pass to the argon gas of 30L/min as shielding gas; depositing electrode keeps the rotating speed that 1000r/min is fixing; deposit about 4min and can be deposited metallic surface and prepare the settled layer of one deck densification, deposit thickness is approximately 60 μm, and the Co:Mn atomic ratio in settled layer is approximately 4:1.By the test button prepared, put into tube furnace and can obtain CoMn spinel protective coating at 800 ° of C oxidation 4h in atmosphere.
Embodiment 3:
1): the preparation process of rotating and depositing electrode: take Co metal (purity is greater than 99.9wt.%) 25.88g and manganese metal (purity: be greater than 99.9wt.%) 24.12g, smelt after mixing, then the ingot metal of smelting is put into tube furnace and carry out vacuum annealing, annealing temperature is 1100 ° of C, time is 60h, make alloy interior tissue homogenization of composition, the Co:Mn atomic ratio of alloy is 1:1.Be made into the pole that diameter is approximately 2mm again, in acetone soln, ultrasonic wave added oil removing cleaning 3-5min, then uses deionized water rinsing, dries up for subsequent use.
2): be deposited test button preprocessing process: stainless steel sheet specimens is used 400-1200 respectively
#sand paper polish step by step, sample is put into the oil removing of acetone soln ultrasonic wave added cleaning 3 ~ 5min, then use deionized water rinsing, dry up for subsequent use.
3): the preparation process of CoMn spinel coating: adopt electric spark deposition equipment; select CoMn alloy bar as depositing electrode; choose suitable processing parameter; depositing device adopts one-way communication power supply; deposition voltage is 80V; frequency is 400Hz; pulsewidth is 200 μ s; pass to the argon gas of 10L/min as shielding gas; depositing electrode keeps the rotating speed that 3000r/min is fixing; deposit about 4min and can be deposited metallic surface and prepare the settled layer of one deck densification, deposit thickness is approximately 80 μm, and the Co:Mn atomic ratio in settled layer is approximately 1:1.By the test button prepared, putting into tube furnace in atmosphere can at the protective coating obtaining certain C oMn spinel at 800 ° of C oxidation 10h.
Embodiment 4:
1): the preparation process of rotating and depositing electrode: take Co metal (purity is greater than 99.9wt.%) 25.88g and manganese metal (purity: be greater than 99.9wt.%) 24.12g, smelt after mixing, then the ingot metal of smelting is put into tube furnace and carry out vacuum annealing, annealing temperature is 1100 ° of C, time is 60h, make alloy interior tissue homogenization of composition, the Co:Mn atomic ratio of alloy is 1:1.Be made into the pole that diameter is approximately 2mm again, in acetone soln, ultrasonic wave added oil removing cleaning 3-5min, then uses deionized water rinsing, dries up for subsequent use.
2): be deposited test button preprocessing process: stainless steel sheet specimens is used 400-1200 respectively
#sand paper polish step by step, sample is put into the oil removing of acetone soln ultrasonic wave added cleaning 3 ~ 5min, then use deionized water rinsing, dry up for subsequent use.
3): the preparation process of CoMn spinel coating: adopt electric spark deposition equipment; select CoMn alloy bar as depositing electrode; choose suitable processing parameter; depositing device adopts one-way communication power supply; deposition voltage is 60V; frequency is 600Hz; pulsewidth is 200 μ s; pass to the argon gas of 10L/min as shielding gas; depositing electrode keeps the rotating speed that 3000r/min is fixing; deposit about 4min and can be deposited metallic surface and prepare the settled layer of one deck densification, deposit thickness is approximately 90 μm, and the Co:Mn atomic ratio in settled layer is approximately 1:1.By the test button prepared, put into tube furnace and can obtain certain C oMn spinel protective coating at 800 ° of C oxidation 10h in atmosphere.
Embodiment 5:
1): the preparation process of rotating and depositing electrode: take Co metal (purity is greater than 99.9wt.%) 25.88g and manganese metal (purity: be greater than 99.9wt.%) 24.12g, smelt after mixing, then the ingot metal of smelting is put into tube furnace and carry out vacuum annealing, annealing temperature is 1100 ° of C, time is 60h, make alloy interior tissue homogenization of composition, the Co:Mn atomic ratio of alloy is 1:1.Be made into the pole that diameter is approximately 2mm again, in acetone soln, ultrasonic wave added oil removing cleaning 3-5min, then uses deionized water rinsing, dries up for subsequent use.
2): be deposited test button preprocessing process: stainless steel sheet specimens is used 400-1200 respectively
#sand paper polish step by step, sample is put into the oil removing of acetone soln ultrasonic wave added cleaning 3 ~ 5min, then use deionized water rinsing, dry up for subsequent use.
3): the preparation process of CoMn spinel coating: adopt electric spark deposition equipment; select CoMn alloy bar as depositing electrode; choose suitable processing parameter; depositing device adopts one-way communication power supply; deposition voltage is 60V; frequency is 400Hz; pulsewidth is 200 μ s; pass to the argon gas of 10L/min as shielding gas; depositing electrode keeps the rotating speed that 3000r/min is fixing; deposit about 20min and can be deposited metallic surface and prepare the settled layer of one deck densification, deposit thickness is approximately 150 μm, and the Co:Mn atomic ratio in settled layer is approximately 1:1.By the test button prepared, put into tube furnace and can obtain certain C oMn spinel protective coating at 800oC oxidation 10h in atmosphere.
Embodiment 6:
1): the preparation process of rotating and depositing electrode: take Co metal-powder (purity is greater than 99.9wt.%) 25.88g and manganese metal-powder (purity: be greater than 99.9wt.%) 24.12g, smelt after mixing, then the ingot metal of smelting is put into tube furnace and carry out vacuum annealing, annealing temperature is 1100 ° of C, time is 60h, make alloy interior tissue homogenization of composition, the Co:Mn atomic ratio of alloy is 1:1.Be made into the pole that diameter is approximately 2mm again, in acetone soln, ultrasonic wave added oil removing cleaning 3-5min, then uses deionized water rinsing, dries up for subsequent use.
2): be deposited test button preprocessing process: stainless steel sheet specimens is used 400-1200 respectively
#sand paper polish step by step, sample is put into the oil removing of acetone soln ultrasonic wave added cleaning 3 ~ 5min, then use deionized water rinsing, dry up for subsequent use.
3): the preparation process of CoMn spinel coating: adopt electric spark deposition equipment; select CoMn alloy bar as depositing electrode; choose suitable processing parameter; depositing device adopts one-way communication power supply; deposition voltage is 60V; frequency is 400Hz; pulsewidth is 200 μ s; pass to the argon gas of 10L/min as shielding gas; depositing electrode keeps the rotating speed that 1000r/min is fixing; deposit about 4min and can be deposited metallic surface and prepare the settled layer of one deck densification, deposit thickness is approximately 20 μm, and the Co:Mn atomic ratio in settled layer is approximately 1:1.By the test button prepared, put into tube furnace and can obtain the CoMn spinel protective coating of certain content at 800 ° of C oxidation 10h in atmosphere.