CN103184447A - Aluminum and aluminum alloy surface self-repairing and corrosion-resisting conversion coating and preparation method thereof - Google Patents

Aluminum and aluminum alloy surface self-repairing and corrosion-resisting conversion coating and preparation method thereof Download PDF

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CN103184447A
CN103184447A CN2013101006443A CN201310100644A CN103184447A CN 103184447 A CN103184447 A CN 103184447A CN 2013101006443 A CN2013101006443 A CN 2013101006443A CN 201310100644 A CN201310100644 A CN 201310100644A CN 103184447 A CN103184447 A CN 103184447A
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conversion film
preparation
coating
hydrotalcite
compound
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CN103184447B (en
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王立达
张开悦
刘洋
孙文
武婷婷
张�成
刘贵昌
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Dalian University of Technology
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Dalian University of Technology
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Abstract

The invention belongs to the field of corrosion protection application of coating. An aluminum and aluminum alloy self-repairing and corrosion-resisting composite conversion coating is prepared by that a magnalium hydrotalcite layered structure is grown on an aluminum and aluminum alloy basal body, 8-chinosol for conversion is adopted for conversion, the molar concentration of 8-chinosol is 0.01 to 0.03 mol/L, PH ranges between 10.5 and 12.5, and conversion for 12 to 48 hours is performed at a room temperature. The coating ensures that the corrosion resisting performance of a metal basal body can be remarkably improved, the density of corrosion current is lowered by one order of magnitude, meanwhile, the coating has an excellent self-repairing and corrosion-resisting performance, after being soaked in 3.5 percent of NaCl for 7 days, the impedance of the converted coating is increased by one order of magnitude by compared with a coating not converted. The method adopting the scheme is simple to operate, the cost is low, the energy consumption is small, mass production can be carried out, a chromate process coating layer on an aluminum alloy surface can be replaced, and the coating and the method have a favorable application prospect.

Description

A kind of aluminium and alloy surface selfreparing protection against corrosion conversion film thereof and preparation method thereof
Technical field
The present invention relates to the anticorrosion conversion film preparation method of a kind of aluminium and alloy surface thereof, belong to the synthetic and anticorrosion invention Application Areas of coated material of material.
Background technology
Aluminium and alloy thereof are most widely used class non-ferrous metal structured materials in the industry, are used widely in Aeronautics and Astronautics, automobile, machinofacture, boats and ships aluminium alloy and chemical industry.Usually, in order to satisfy its adaptability and security to environment in application, it is anticorrosion to realize to need to carry out surface treatment before aluminium and alloy thereof are using, and increases the service life.
Wherein, it is the effective means that improves aluminium and alloy anticorrosion performance thereof that chemical conversion is handled, wherein the chromium conversion film shows good Corrosion Protection, yet, the chromium conversion processing can't satisfy the environment friendly requirement, thereby being subjected to more and more stricter restriction, so friendly type conversion treatment process of development environment has great promoter action to the application of aluminium and alloy thereof.At present, the Chrome-free conversion film of developing mainly comprises molybdate, tungstate, lithium hydrochlorate, stannate, fluoaluminate, rare earth metal salt and hydrotalcite conversion film etc.A kind of method (CN200910043177.9) for preparing tungstate conversion film in aluminum alloy surface is disclosed as Liu Yali etc.Guo Rui light etc. has been invented a kind of sexavalent chrome and phosphatic environment-friendly type aluminum alloy chemically conversion fluid of not containing, fluoroaluminate conversion film in the aluminum alloy surface generation, not only can under normal temperature condition, operate, rete is fine and close continuously, and has splendid anticorrosion, bond properties (CN200910021275.2).Zhou Mingjie etc. disclose the steps such as curing of a kind of aluminum alloy surface rare earth conversion processing and surface rare earth film.Yet the selfreparing Corrosion Protection of the chemical conversion film of reporting still can't compare favourably with chromic salt, therefore, and the friendly type process of surface treatment of development environment and prepare intelligent erosion shield and remain from now on focus.
Houghite is owing to have a good anionresin performance, and its application in photoelectricity, medicament slow release, water treatment, field such as anticorrosion has caused people's extensive concern.In recent years, existing research is added it in coating to as the inhibiter carrier, realizes the self-healing Corrosion Protection of coating.At present, oxine and salt pair aluminium thereof and alloy thereof have good corrosion inhibition, yet the report about oxine and salt and hydrotalcite composite membrane only limits to its fluorescence property, yet there are no the self-healing antiseptic property report of the compound conversion film of oxine/hydrotalcite.
Summary of the invention
Purpose of the present invention overcomes above-mentioned not enough problem exactly, provides a kind of aluminium and alloy self-healing thereof anticorrosion compound conversion film, is the compound conversion film of oxine and salt thereof and houghite, strengthens this coating to the self-healing Corrosion Protection of aluminium and alloy thereof.Another object of the present invention is to provide a kind of preparation method of self-healing protection against corrosion conversion film, this method is simple, easy handling, and the coating antiseptic performance of preparation is greatly improved.
Realize that the technical scheme that above-mentioned purpose adopts is: the anticorrosion compound conversion film of a kind of aluminium and alloy self-healing thereof, at first in aluminium and alloy substrate growth magnesium aluminum-hydrotalcite synusia structure thereof, transform with oxinate again, wherein the volumetric molar concentration of oxinate is 0.01 ~ 0.03mol/L, pH is 10.5 ~ 12.5, transforms 12-48 hour under the room temperature and makes.
Described thicknesses of layers 5 ~ 30 μ m.
The preparation method of aluminium of the present invention and the compound conversion film of alloy surface self-healing protection against corrosion thereof comprises the preparation of magnesium aluminum-hydrotalcite conversion film and compound conversion film, and concrete technology is as follows:
The first step, magnesium aluminum-hydrotalcite conversion film preparation: aluminium base and alloy are carried out the pre-treatment impurity that degreases, to vertically place the reactor of the mixing solutions that 100ml magnesium nitrate and ammonium nitrate are housed through the metallic matrix of pre-treatment, in 90 ~ 120 ℃ of baking ovens, made even magnesium aluminum-hydrotalcite conversion film in isothermal reaction 12-48 hour, and carried out SEM, EDX, FTIR and XRD and characterize;
The preparation of second step, compound conversion film: get the magnesium aluminum-hydrotalcite conversion film that makes, being placed on pH is 10.5 ~ 12.5, concentration is in the oxine salts solution of 0.01 ~ 0.03mol/L, after transforming 12-48 hour under the room temperature, take out and wash and dry up, finally obtain laboratory sample, carry out SEM, XRD, FTIR sign and corrosion resisting property test.
The described the first step, the preparation of magnesium aluminum-hydrotalcite conversion film: wherein pre-treatment adopts 600,1000,1500, No. 2000 sand paper to polish step by step, and impurity is removed in washing then, ultrasonic cleaning oil removing in Virahol, deionization washing.
The described the first step, the preparation of magnesium aluminum-hydrotalcite conversion film: wherein the molar ratio of magnesium nitrate and nitric acid ammonia is 1:5 ~ 1:10, regulates pH to 9 with weak ammonia.
The preparation of described second step, compound coating: wherein said oxinate conversion fluid is synthetic by following technology, get the oxine solid earlier and place beaker, add deionized water dissolving, regulating conversion fluid pH scope with sodium hydroxide or potassium hydroxide solution again is 10.5 ~ 12.5, be diluted to 0.01 ~ 0.03mol/L at last, make conversion fluid.
The preparation of described second step, compound coating: wherein said compound conversion film is by following prepared: prepared magnesium aluminum-hydrotalcite conversion film is placed above-mentioned conversion fluid, at room temperature transform 12-48 hour, take out and washing, dry up, obtain compound conversion film, carry out SEM, XRD and characterize.
Below the present invention made further specify.
It mainly is to strengthen coating to the Corrosion Protection of aluminium and aluminium alloy that the present invention adopts oxinate to transform the magnesium aluminum-hydrotalcite conversion film, oxine and salt pair aluminium thereof and alloy thereof have good corrosion inhibition, it is easy to transform in the absorption of magnesium aluminum-hydrotalcite conversion film, thereby improves the shielding properties of coating.
The prepared self-healing protection against corrosion conversion film of the present invention is mainly used in aluminium and alloy corrosion-resistant field thereof.This programme method novelty, simple to operate, cost is low, is fit to scale operation.
To sum up advantage of the present invention and positive effect are:
1, to prepare compound conversion film method simple, energy-conservation in the present invention, the thinking novelty;
2, coatings prepared of the present invention is even, fine and close, bonding force is good, and coating self-healing Corrosion Protection is outstanding.
Description of drawings
Fig. 1 is the surface topography map before the magnesium aluminum-hydrotalcite conversion film transforms.
Fig. 2 is the surface topography map after the magnesium aluminum-hydrotalcite conversion film transforms.
Fig. 3 is the variation diagram before the magnesium aluminum-hydrotalcite conversion film transforms.
Fig. 4 is the variation diagram after the magnesium aluminum-hydrotalcite conversion film transforms.
Fig. 5 is the crystalline structure figure before and after the magnesium aluminum-hydrotalcite conversion film transforms.
Fig. 6 is the FTIR figure before and after the magnesium aluminum-hydrotalcite conversion film transforms.
Fig. 7 is the polarization curve before and after the magnesium aluminum-hydrotalcite conversion film transforms.
Fig. 8 is the alternating-current impedance Bode figure before the magnesium aluminum-hydrotalcite conversion film transforms.
Fig. 9 is the alternating-current impedance Bode figure after the magnesium aluminum-hydrotalcite conversion film transforms.
Embodiment
Below introduce content of the present invention in detail for concrete case study on implementation, it is for the ease of understanding the present invention that case study on implementation is provided, and never is the invention of restriction this patent.
Embodiment 1
The method for making of aluminium and the compound conversion film of alloy surface self-healing protection against corrosion thereof comprises the preparation of magnesium aluminum-hydrotalcite conversion film and compound conversion film, and concrete technology is as follows:
The first step, preparation magnesium aluminum-hydrotalcite conversion film is standby: aluminium and alloy thereof adopt 600,1000,1500, No. 2000 sand paper to polish step by step, and impurity is removed in washing then, ultrasonic cleaning oil removing in Virahol, deionization washing.Be that 1:5 preparation 100ml solution places reactor in magnesium nitrate and nitric acid ammonia ratio, regulate pH to 9 with weak ammonia, aluminium flake is vertically placed reactor, in 100 ℃ of baking ovens, isothermal reaction was taken out after 48 hours, and flushing dries up.
In second step, the preparation of compound conversion film: get the oxine solid earlier and place beaker, add deionized water dissolving, regulating conversion fluid pH with sodium hydroxide solution again is 10.5, is diluted to 0.01mol/L at last, makes conversion fluid; Prepared magnesium aluminum-hydrotalcite conversion film is placed conversion fluid, at room temperature transform 24 hours, take out and washing, dry up, obtain compound conversion film, carry out SEM, EDX, XRD and FTIR sign and corrosion resisting property test in 3.5% NaCl solution.
Embodiment 2
The method for making of aluminium and the compound conversion film of alloy surface self-healing protection against corrosion thereof comprises the preparation of magnesium aluminum-hydrotalcite conversion film and compound conversion film, and concrete technology is as follows:
The first step, preparation magnesium aluminum-hydrotalcite conversion film is standby: aluminium and alloy thereof adopt 600,1000,1500, No. 2000 sand paper to polish step by step, and impurity is removed in washing then, ultrasonic cleaning oil removing in Virahol, deionization washing.Be that 1:7 preparation 100ml solution places reactor in magnesium nitrate and nitric acid ammonia ratio, regulate pH to 9 with weak ammonia, aluminium flake is vertically placed reactor, in 90 ℃ of baking ovens, isothermal reaction was taken out after 48 hours, and flushing dries up.
In second step, the preparation of compound conversion film: get the oxine solid earlier and place beaker, add deionized water dissolving, regulating conversion fluid pH with sodium hydroxide solution again is 11, and being diluted to concentration at last is 0.02mol/L, makes conversion fluid; Prepared magnesium aluminum-hydrotalcite conversion film is placed conversion fluid, at room temperature transform 12 hours, take out and washing, dry up, obtain compound conversion film, carry out SEM, EDX, XRD and FTIR sign and corrosion resisting property test in 3.5% NaCl solution.
Embodiment 3
The method for making of aluminium and the compound conversion film of alloy surface self-healing protection against corrosion thereof comprises the preparation of magnesium aluminum-hydrotalcite conversion film and compound conversion film, and concrete technology is as follows:
The first step, preparation magnesium aluminum-hydrotalcite conversion film is standby: aluminium and alloy thereof adopt 600,1000,1500, No. 2000 sand paper to polish step by step, and impurity is removed in washing then, ultrasonic cleaning oil removing in Virahol, deionization washing.Be that 1:10 preparation 100ml solution places reactor in magnesium nitrate and nitric acid ammonia ratio, regulate pH to 9 with weak ammonia, aluminium flake is vertically placed reactor, in 120 ℃ of baking ovens, isothermal reaction was taken out after 48 hours, and flushing dries up.
In second step, the preparation of compound conversion film: get the oxine solid earlier and place beaker, add deionized water dissolving, regulating conversion fluid pH with sodium hydroxide solution again is 12, is diluted to concentration 0.03mol/L at last, makes conversion fluid; Prepared magnesium aluminum-hydrotalcite conversion film is placed conversion fluid, at room temperature transform 48 hours, take out and washing, dry up, obtain compound conversion film, carry out SEM, EDX, XRD and FTIR sign and corrosion resisting property test in 3.5% NaCl solution.
Adopt the detection of the prepared coating of the inventive method to comprise:
(1) compound conversion film microscopic appearance and composition analysis: by the JSM-6360LV scanning electron microscopic observation of Japan
(2) compound conversion film crystal structure analysis: by the D/MAX-2400 X-ray diffractometer test of Japan
(3) compound conversion film bond structure is analyzed: by the EQUINOX 55 Fourier infrared spectrums test of Germany
(4) compound conversion film electrochemical analysis: detected by Shanghai China CHI660D in morning electrochemical workstation
Fig. 1 to Fig. 4 illustrates that coating transforms its pattern of front and back and all is the distribution of synusia shape, and considerable change does not take place membranous layer ingredient.
Fig. 5 illustrates before coating transforms and shows tangible hydrotalcite-like compound feature, transforms the back coating considerable change has taken place, and has lost the characteristic feature of houghite.
Fig. 6 illustrates that coating transforms the back tangible oxine of performance and houghite bond structure feature, illustrates that oxine has transformed to enter coating.
Fig. 7 shows that the erosion rate before and after the conversion of magnesium aluminum-hydrotalcite conversion film oxinate is respectively 1.14 * 10 -2With 9.24 * 10 -4μ A.cm -2, the unconverted relatively coating of erosion rate has reduced an order of magnitude, illustrates that oxine transforms the back corrosion resistance of coating and obviously improves.
Fig. 8 and Fig. 9 are the alternating-current impedance Bode figure before and after the magnesium aluminum-hydrotalcite conversion film transforms, and figure medium-high frequency section is main relevant with porous electric capacity, and Mid Frequency is main relevant with porous layer resistance, and low-frequency range is main relevant with barrier-layer capacity.Usually low-frequency range has directly determined the performance on blocking layer.The magnesium aluminum-hydrotalcite conversion film is in immersion process, and considerable change does not take place the impedance maximum value, and maximum value is: 4.7 * 10 5Ω cm 2, and the coating of oxinate after transforming be along with the increase of soak time, its impedance is the trend of increase, by the 1st day 1.70 * 10 6Ω cm 2Increase to the 9th day 2.25 * 10 6Ω cm 2, illustrate that oxinate transforms after, the coating corrosion resistance nature obviously improves.
Above-mentioned concrete embodiment is for characteristics of the present invention are described; case study on implementation has been introduced inventive concept; time, temperature and the working method of experiment reaction; but can not limit claim of the present invention, other is any not to deviate from technical scheme of the present invention and is included within protection scope of the present invention.

Claims (7)

1. an aluminium and the anticorrosion compound conversion film of alloy self-healing thereof, it is characterized in that: at first in aluminium and alloy substrate growth magnesium aluminum-hydrotalcite synusia structure thereof, transform with oxinate again, wherein the volumetric molar concentration of oxinate is 0.01 ~ 0.03mol/L, pH is 10.5 ~ 12.5, transforms 12-48 hour under the room temperature and makes.
2. the anticorrosion compound conversion film of a kind of aluminium according to claim 1 and alloy self-healing thereof is characterized in that: described thicknesses of layers 5 ~ 30 μ m.
3. the preparation method of aluminium and the compound conversion film of alloy surface self-healing protection against corrosion thereof is characterized in that: comprise the preparation of magnesium aluminum-hydrotalcite conversion film and compound conversion film, concrete technology is as follows:
The first step, magnesium aluminum-hydrotalcite conversion film preparation: aluminium base and alloy are carried out the pre-treatment impurity that degreases, to vertically place the reactor of the mixing solutions that 100ml magnesium nitrate and ammonium nitrate are housed through the metallic matrix of pre-treatment, in 90 ~ 120 ℃ of baking ovens, made even magnesium aluminum-hydrotalcite conversion film in isothermal reaction 12-48 hour, and carried out SEM, EDX, FTIR and XRD and characterize;
The preparation of second step, compound conversion film: get the magnesium aluminum-hydrotalcite conversion film that makes, being placed on pH is 10.5 ~ 12.5, concentration is in the oxine salts solution of 0.01 ~ 0.03mol/L, after transforming 12-48 hour under the room temperature, take out and wash and dry up, finally obtain laboratory sample, carry out SEM, XRD, FTIR sign and corrosion resisting property test.
4. the preparation method of aluminium according to claim 3 and the compound conversion film of alloy surface self-healing protection against corrosion thereof, it is characterized in that: the described the first step, the preparation of magnesium aluminum-hydrotalcite conversion film: wherein pre-treatment adopts 600,1000,1500, No. 2000 sand paper to polish step by step, impurity is removed in washing then, ultrasonic cleaning oil removing in Virahol, the deionization washing.
5. the preparation method of aluminium according to claim 3 and the compound conversion film of alloy surface self-healing protection against corrosion thereof, it is characterized in that: the described the first step, the preparation of magnesium aluminum-hydrotalcite conversion film: wherein the molar ratio of magnesium nitrate and nitric acid ammonia is 1:5 ~ 1:10, regulates pH to 9 with 1% weak ammonia.
6. the preparation method of aluminium according to claim 3 and the compound conversion film of alloy surface self-healing protection against corrosion thereof, it is characterized in that: the preparation of described second step, compound coating: wherein said oxinate conversion fluid is synthetic by following technology, get the oxine solid earlier and place beaker, add deionized water dissolving, regulating conversion fluid pH scope with sodium hydroxide or potassium hydroxide solution again is 10.5 ~ 12.5, be diluted to 0.01 ~ 0.03mol/L at last, make conversion fluid.
7. the preparation method of aluminium according to claim 3 and the compound conversion film of alloy surface self-healing protection against corrosion thereof, it is characterized in that: the preparation of described second step, compound coating: wherein said compound conversion film is by following prepared: prepared magnesium aluminum-hydrotalcite conversion film is placed above-mentioned conversion fluid, at room temperature transform 12-48 hour, take out and washing, dry up, obtain compound conversion film, carry out SEM, XRD and characterize.
CN201310100644.3A 2013-03-26 2013-03-26 Aluminum and aluminum alloy surface self-repairing and corrosion-resisting conversion coating and preparation method thereof Expired - Fee Related CN103184447B (en)

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CN108330472A (en) * 2018-02-05 2018-07-27 西华师范大学 A method of the double hydroxy metal oxide coating corrosion resistances of enhancing Mg alloy surface
CN108531903A (en) * 2018-03-20 2018-09-14 西华师范大学 A method of so that Mg alloy surface hydrotalcite coating is suitable for acidic environment
CN110402960A (en) * 2019-04-29 2019-11-05 中国科学院海洋研究所 A kind of Ti3+- LDH intercalation corrosion inhibiter compound and its application

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Publication number Priority date Publication date Assignee Title
CN108330472A (en) * 2018-02-05 2018-07-27 西华师范大学 A method of the double hydroxy metal oxide coating corrosion resistances of enhancing Mg alloy surface
CN108531903A (en) * 2018-03-20 2018-09-14 西华师范大学 A method of so that Mg alloy surface hydrotalcite coating is suitable for acidic environment
CN110402960A (en) * 2019-04-29 2019-11-05 中国科学院海洋研究所 A kind of Ti3+- LDH intercalation corrosion inhibiter compound and its application

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