CN103183346A - Method of reverse water gas shift reaction for reverse water gas shift catalyst - Google Patents
Method of reverse water gas shift reaction for reverse water gas shift catalyst Download PDFInfo
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Abstract
本发明公开了一种逆水煤气变换催化剂用于逆水煤气变换反应的方法,所述的方法为:(1)催化剂的活化:采用60-100目的镍铈催化剂作为逆水煤气变换催化剂,以高纯二氧化碳气体在600-800℃对镍铈催化剂活化处理1-2小时;(2)逆水煤气变换反应:将活化处理后的镍铈催化剂与60-100目的石英砂按照1:2.5-3的重量比例混合均匀,通逆水煤气原料气,600-800℃下催化反应获得水煤气。本发明选用镍铈催化剂用于逆水煤气变换反应,同时采用高纯二氧化碳气体进行活化,活化效果好,催化反应时具有良好的催化活性、热稳定性,且成本低。The invention discloses a method for using a reverse water gas shift catalyst for a reverse water gas shift reaction. The method includes: (1) Activation of the catalyst: using a 60-100 mesh nickel-cerium catalyst as a reverse water gas shift catalyst, and using high-purity carbon dioxide The gas is activated on the nickel-cerium catalyst at 600-800°C for 1-2 hours; (2) Reverse water gas shift reaction: mix the activated nickel-cerium catalyst with 60-100 mesh quartz sand in a weight ratio of 1:2.5-3 Uniform, reverse water gas raw material gas, catalytic reaction at 600-800 ° C to obtain water gas. The invention selects a nickel-cerium catalyst for the reverse water gas shift reaction, and simultaneously uses high-purity carbon dioxide gas for activation, has good activation effect, has good catalytic activity and thermal stability during catalytic reaction, and has low cost.
Description
技术领域 technical field
本发明涉及石油化工技术领域,特别涉及一种逆水煤气变换催化剂用于逆水煤气变换反应的方法。 The invention relates to the technical field of petrochemical industry, in particular to a method for using a reverse water gas shift catalyst for a reverse water gas shift reaction. the
背景技术 Background technique
逆水煤气变换反应方程式如下: The reverse water gas shift reaction equation is as follows:
CO2 + H2 = CO + H2O ΔH=+41 kJ/mol CO 2 + H 2 = CO + H 2 O ΔH=+41 kJ/mol
该反应是一个可逆吸热等摩尔反应,高温有利于逆水煤气变换反应的进行。 The reaction is a reversible endothermic equimolar reaction, and high temperature is beneficial to the reverse water gas shift reaction.
近年来,世界各国为解决能源紧张、资源短缺、温室气体效应等问题,十分关注CO2的开发利用研究。CO2作为碳源,被认为将是人类利用碳源的必然发展趋势。大气与水中的CO2含碳量是石油、天然气及煤的十倍。故当油、气、煤资源短缺时,CO2不失为良好的碳源后各物资。目前由于世界各国工业化的进程较快,能源的消耗增长也随之变快。每年燃烧的矿物质使空气中CO2浓度急剧增加,就会导致所谓的温室效应,从而使地表和低层大气温度升高。 In recent years, in order to solve problems such as energy shortage, resource shortage, and greenhouse gas effect, countries all over the world have paid great attention to the research on the development and utilization of CO 2 . As a carbon source, CO 2 is considered to be an inevitable development trend for human beings to utilize carbon sources. The carbon content of CO 2 in the atmosphere and water is ten times that of oil, natural gas and coal. Therefore, when oil, gas, and coal resources are in short supply, CO 2 can be regarded as a good carbon source and various materials. At present, due to the rapid industrialization process of countries all over the world, the growth of energy consumption is also accelerating. The dramatic increase in CO2 concentrations in the air caused by the annual burning of minerals leads to the so-called greenhouse effect, which heats the surface and lower atmosphere.
随着CO2大量排放引起的温室效应日益严重,CO2的转化和应用研究日见活跃,其中逆水煤气变换反应(RWGS)被认为是最有应用前景的反应之一。铜基催化剂和Ni基催化剂可用于逆水煤气变换反应。逆水煤气变换反应是吸热反应,因此高温有利于CO的生成。铜基催化剂由于热稳定性差,不适合用于高温反应。添加Fe助剂,可提高铜基催化剂的催化活性和高温热稳定性,但催化剂的活性仍然有待提高。Ni/Al2O3催化剂用于逆水煤气变换反应表现出了很好的活性,但在反应过程中产生了大量的甲烷副产物。同时催化剂的活化方法对其性能有重要影响,是一个需要考虑的关键因素,现有的铜基催化剂及Ni/Al2O3催化剂的活化方法一般采用氮气或氢气活化,如CN101607206A的发明中公开的内容。目前,尚未有CeO2基金属催化剂用于高温逆水煤气变换反应的研究报道,如何开发CeO2基金属催化剂的有效活化方法有待探索。 With the increasing greenhouse effect caused by massive CO 2 emissions, the research on the conversion and application of CO 2 is becoming more and more active, among which the reverse water gas shift reaction (RWGS) is considered to be one of the most promising reactions. Copper-based catalysts and Ni-based catalysts can be used for the reverse water gas shift reaction. The reverse water gas shift reaction is an endothermic reaction, so high temperature is conducive to the formation of CO. Copper-based catalysts are not suitable for high-temperature reactions due to their poor thermal stability. Adding Fe promoter can improve the catalytic activity and high temperature thermal stability of copper-based catalysts, but the activity of the catalysts still needs to be improved. The Ni/Al 2 O 3 catalyst showed good activity for the reverse water gas shift reaction, but a large amount of methane by-products were produced during the reaction. At the same time, the activation method of the catalyst has an important impact on its performance, which is a key factor to be considered. The existing copper-based catalysts and Ni/Al 2 O 3 catalysts are generally activated by nitrogen or hydrogen, as disclosed in the invention of CN101607206A Content. At present, there is no research report on the use of CeO2- based metal catalysts for high-temperature reverse water gas shift reactions, and how to develop effective activation methods for CeO2- based metal catalysts remains to be explored.
发明内容 Contents of the invention
本发明的目的在于提供一种逆水煤气变换催化剂用于逆水煤气变换反应的方法,选用镍铈催化剂用于逆水煤气变换反应,采用特殊的活化方法,活化效果好,催化反应时具有良好的催化活性、热稳定性,且成本低。 The purpose of the present invention is to provide a method for reverse water gas shift catalyst used in reverse water gas shift reaction. The nickel cerium catalyst is used for reverse water gas shift reaction. A special activation method is adopted, the activation effect is good, and the catalytic reaction has good catalytic activity. , thermal stability, and low cost. the
本发明解决其技术问题所采用的技术方案是: The technical solution adopted by the present invention to solve its technical problems is:
一种逆水煤气变换催化剂用于逆水煤气变换反应的方法,所述的方法为: A method for using a reverse water gas shift catalyst for a reverse water gas shift reaction, the method being:
(1)催化剂的活化 (1) Activation of the catalyst
采用60-100目的镍铈催化剂作为逆水煤气变换催化剂,以高纯二氧化碳气体在600-800℃对镍铈催化剂活化处理1-2小时。 A 60-100 mesh nickel-cerium catalyst is used as a reverse water gas shift catalyst, and the nickel-cerium catalyst is activated at 600-800°C for 1-2 hours with high-purity carbon dioxide gas.
(2)逆水煤气变换反应 (2) Reverse water gas shift reaction
将活化处理后的镍铈催化剂与60-100目的石英砂按照1:2.5-3的重量比例混合均匀,通逆水煤气原料气,600-800℃下催化反应获得水煤气。将镍铈催化剂与石英砂混合,为了能够在催化反应时精确、稳定的控制反应温度,确保反应的稳定进行。 Mix the activated nickel-cerium catalyst with 60-100 mesh quartz sand according to the weight ratio of 1:2.5-3, pass the raw material gas of water gas, and catalyze the reaction at 600-800°C to obtain water gas. The nickel-cerium catalyst is mixed with quartz sand in order to accurately and stably control the reaction temperature during the catalytic reaction and ensure the stable progress of the reaction.
一般催化剂的活化是通氢气还原,而本发明针对镍铈催化剂,采用特殊的高纯二氧化碳气体进行活化,取得了较佳的活化效果,而一般的活化方法并不能有效活化镍铈催化剂。 Generally, the catalyst is activated by hydrogen reduction, but the present invention uses a special high-purity carbon dioxide gas to activate the nickel-cerium catalyst, and achieves a better activation effect, but the general activation method cannot effectively activate the nickel-cerium catalyst. the
作为优选,所述镍铈催化剂中镍的质量百分比为0.25%-0.5%。控制镍的质量百分比为0.25%-0.5%,不但催化活性较佳,同时,最重要的是高纯二氧化碳气体能对其进行有效活性,虽然镍的质量百分比更高可能获得更佳的催化活性,但是,当镍的质量百分比超过0.5%,则高纯二氧化碳气体无法有效起到活化作用,而且易发生甲烷化副反应,反而使得镍铈催化剂的选择性下降。 Preferably, the mass percentage of nickel in the nickel-cerium catalyst is 0.25%-0.5%. Controlling the mass percentage of nickel to 0.25%-0.5% not only has better catalytic activity, but the most important thing is that high-purity carbon dioxide gas can effectively activate it, although a higher mass percentage of nickel may obtain better catalytic activity. However, when the mass percentage of nickel exceeds 0.5%, the high-purity carbon dioxide gas cannot effectively activate, and the methanation side reaction is prone to occur, which reduces the selectivity of the nickel-cerium catalyst. the
作为优选,所述镍铈催化剂采用共沉淀法制备,具体为:将硝酸铈溶液和硝酸镍溶液混合均匀后,以氢氧化钠和碳酸钠为沉淀剂,氢氧化钠和碳酸钠的摩尔比为1:1,并流滴定,在此过程中,沉淀液的pH值控制在10±0.1范围内,在室温条件下搅拌4 -5h,老化过夜,随后过滤,用蒸馏水反复洗涤,直到pH<7.5,在80-100 ℃下干燥20-24 h,然后在马弗炉中600-800 ℃下焙烧3-4 h,得到镍的质量百分比为0.25%-0.5%的Ni–CeO2催化剂。 Preferably, the nickel-cerium catalyst is prepared by co-precipitation method, specifically: after mixing the cerium nitrate solution and the nickel nitrate solution evenly, using sodium hydroxide and sodium carbonate as precipitating agents, the molar ratio of sodium hydroxide and sodium carbonate is 1:1, parallel flow titration, during this process, the pH value of the precipitation solution is controlled within the range of 10±0.1, stirred at room temperature for 4-5h, aged overnight, then filtered, washed repeatedly with distilled water until pH<7.5 , dried at 80-100 °C for 20-24 h, and then calcined at 600-800 °C for 3-4 h in a muffle furnace to obtain a Ni–CeO 2 catalyst with a mass percentage of nickel of 0.25%-0.5%.
作为优选,所述高纯二氧化碳气体的纯度在99.99%以上。 Preferably, the purity of the high-purity carbon dioxide gas is above 99.99%. the
作为优选,步骤(1)中,以1mg镍铈催化剂计,高纯二氧化碳气体通气速度在2.5-5ml/min。同时控制镍铈催化剂的量及高纯二氧化碳气体通气速度,这样能保证镍铈催化剂被有效活化,且活化效果佳。高纯二氧化碳气体通气速度低于2.5ml/min则无法有效活化,高纯二氧化碳气体通气速度高于5ml/min则二氧化碳较浪费,增加了生产成本。 Preferably, in step (1), based on 1 mg of nickel-cerium catalyst, the high-purity carbon dioxide gas ventilation rate is 2.5-5 ml/min. At the same time, the amount of nickel-cerium catalyst and the ventilation rate of high-purity carbon dioxide gas can be controlled to ensure that the nickel-cerium catalyst is effectively activated and the activation effect is good. If the ventilation rate of high-purity carbon dioxide gas is lower than 2.5ml/min, it cannot be effectively activated, and if the ventilation rate of high-purity carbon dioxide gas is higher than 5ml/min, the carbon dioxide will be wasteful and increase the production cost. the
作为优选,步骤(2)中,以1mg镍铈催化剂计,逆水煤气原料气通气速度在5-8ml/min。同时控制镍铈催化剂的量及逆水煤气原料气通气速度,这样能保证最佳的催化条件,最大限度的发挥催化剂的性能,有利于逆水煤气变换反应的进行。 Preferably, in step (2), based on 1 mg of nickel-cerium catalyst, the ventilation rate of the reverse water gas feed gas is 5-8 ml/min. At the same time, the amount of nickel-cerium catalyst and the ventilation rate of the reverse water gas raw material gas can be controlled, so as to ensure the best catalytic conditions, maximize the performance of the catalyst, and facilitate the progress of the reverse water gas shift reaction. the
作为优选,步骤(2)中,逆水煤气原料气的组成为50vol.%CO2,50vol.%H2。 Preferably, in step (2), the composition of the reverse water gas raw material gas is 50vol.%CO 2 , 50vol.%H 2 .
本发明的有益效果是:选用镍铈催化剂用于逆水煤气变换反应,同时采用高纯二氧化碳气体进行活化,活化效果好,催化反应时具有良好的催化活性、热稳定性,且成本低。 The beneficial effect of the invention is that the nickel-cerium catalyst is selected for the reverse water gas shift reaction, and high-purity carbon dioxide gas is used for activation at the same time, the activation effect is good, the catalytic reaction has good catalytic activity and thermal stability, and the cost is low. the
附图说明 Description of drawings
图1是采用不同的活化方法催化剂的催化活性的对比图。 Figure 1 is a comparative diagram of the catalytic activity of catalysts using different activation methods. the
具体实施方式 Detailed ways
下面通过具体实施例,并结合附图,对本发明的技术方案作进一步的具体说明。 The technical solutions of the present invention will be further specifically described below through specific embodiments and in conjunction with the accompanying drawings. the
本发明中,若非特指,所采用的原料和设备等均可从市场购得或是本领域常用的。下述实施例中的方法,如无特别说明,均为本领域的常规方法。 In the present invention, unless otherwise specified, the raw materials and equipment used can be purchased from the market or commonly used in this field. The methods in the following examples, unless otherwise specified, are conventional methods in the art. the
Ni–CeO2催化剂(镍铈催化剂)的制备 Preparation of Ni–CeO 2 Catalyst (Ni-Cerium Catalyst)
采用共沉淀法制备,将硝酸铈溶液和硝酸镍溶液混合均匀后,以氢氧化钠和碳酸钠为沉淀剂,氢氧化钠和碳酸钠的摩尔比为1:1,并流滴定,在此过程中,沉淀液的pH值控制在10±0.1范围内,在室温条件下搅拌4 -5h,老化过夜,随后过滤,用蒸馏水反复洗涤,直到pH<7.5,在80-100 ℃下干燥20-24 h,然后在马弗炉中600-800 ℃下焙烧3-4 h,得到镍的质量百分比为0.25%-0.5%的Ni–CeO2催化剂。 It is prepared by co-precipitation method. After mixing cerium nitrate solution and nickel nitrate solution evenly, sodium hydroxide and sodium carbonate are used as precipitating agents. The molar ratio of sodium hydroxide and sodium carbonate is 1:1. In the process, the pH value of the precipitation solution is controlled within the range of 10±0.1, stirred at room temperature for 4-5h, aged overnight, then filtered, washed repeatedly with distilled water until pH<7.5, and dried at 80-100°C for 20-24 h, and then calcined in a muffle furnace at 600-800 °C for 3-4 h to obtain a Ni–CeO 2 catalyst with a mass percentage of nickel of 0.25%-0.5%.
以镍质量百分比为0.25%的Ni–CeO2催化剂为例,使用共沉淀法制备,具体步骤如下: Taking the Ni– CeO2 catalyst with a nickel mass percentage of 0.25% as an example, it was prepared by the co-precipitation method, and the specific steps are as follows:
量取217.125g/L的Ce(NO3)3·6H2O溶液46.4ml和9.910g/L的Ni(NO3)2·6H2O溶液5ml将它们混合后得到硝酸盐溶液A;用电子天平分别称取0.800g的NaOH和2.120g的Na2CO3, 加入到200ml的去离子水中配成沉淀剂溶液B;将硝酸盐溶液A和沉淀剂溶液B并流滴定到400ml搅拌的去离子水中。在此过程中,沉淀液的pH值控制在10±0.1范围内,直至硝酸盐溶液滴完为止。然后在室温条件下搅拌4 h后,静置12h。随后过滤,用去离子水反复洗涤,直到pH<7.5,在温度为80 ℃度的干燥箱中干燥24小时,最后将干燥好的沉淀物放入马弗炉中600 ℃下焙烧4小时,得到0.25%Ni-CeO2催化剂。 Measure 217.125g/L Ce(NO 3 ) 3 6H 2 O solution 46.4ml and 9.910g/L Ni(NO 3 ) 2 6H 2 O solution 5ml and mix them to obtain nitrate solution A; Weigh 0.800g of NaOH and 2.120g of Na 2 CO 3 on the balance, add them into 200ml of deionized water to make precipitant solution B; titrate nitrate solution A and precipitant solution B into 400ml of stirred deionized in the water. During this process, the pH value of the precipitation solution was controlled within the range of 10±0.1 until the nitrate solution was dripped out. After stirring for 4 h at room temperature, it was allowed to stand for 12 h. Then filter, wash repeatedly with deionized water until pH<7.5, dry in a drying oven at 80°C for 24 hours, and finally put the dried precipitate in a muffle furnace for 4 hours at 600°C to obtain 0.25% Ni-CeO 2 catalyst.
实施例1 Example 1
(1)催化剂的活化 (1) Activation of the catalyst
采用60-100目镍质量百分比含量0.25%的镍铈催化剂作为逆水煤气变换催化剂,以纯度在99.99%以上的高纯二氧化碳气体在600℃对镍铈催化剂活化处理2小时,以1mg镍铈催化剂计,高纯二氧化碳气体通气速度在2.5ml/min。 Use 60-100 mesh nickel-cerium catalyst with a mass percentage of 0.25% nickel as the reverse water gas shift catalyst, and use high-purity carbon dioxide gas with a purity of more than 99.99% to activate the nickel-cerium catalyst at 600 ° C for 2 hours, calculated as 1 mg of nickel-cerium catalyst , high-purity carbon dioxide gas ventilation rate at 2.5ml/min.
(2)逆水煤气变换反应 (2) Reverse water gas shift reaction
将活化处理后的镍铈催化剂与60-100目的石英砂按照1:2.5的重量比例混合均匀,通逆水煤气原料气,以1mg镍铈催化剂计,逆水煤气原料气通气速度在5ml/min,逆水煤气原料气的组成为50vol.%CO2,50vol.%H2;600℃下催化反应获得水煤气。 Mix the activated nickel-cerium catalyst with 60-100 mesh quartz sand evenly in a weight ratio of 1:2.5, and pass the raw material gas of the reverse water gas. Based on 1 mg of nickel-cerium catalyst, the ventilation rate of the raw material gas of the reverse water gas is 5ml/min. The raw material gas composition of water gas is 50vol.%CO 2 , 50vol.%H 2 ; water gas is obtained by catalytic reaction at 600°C.
实施例2 Example 2
(1)催化剂的活化 (1) Activation of the catalyst
采用60-100目镍质量百分比含量0.5%的镍铈催化剂作为逆水煤气变换催化剂,以纯度在99.99%以上的高纯二氧化碳气体在800℃对镍铈催化剂活化处理1小时,以1mg镍铈催化剂计,高纯二氧化碳气体通气速度在5ml/min。 Use 60-100 mesh nickel-cerium catalyst with a mass percentage of 0.5% nickel as the reverse water gas shift catalyst, and use high-purity carbon dioxide gas with a purity of more than 99.99% to activate the nickel-cerium catalyst at 800°C for 1 hour, calculated as 1 mg of nickel-cerium catalyst , high-purity carbon dioxide gas ventilation rate at 5ml/min.
(2)逆水煤气变换反应 (2) Reverse water gas shift reaction
将活化处理后的镍铈催化剂与60-100目的石英砂按照1: 3的重量比例混合均匀,通逆水煤气原料气,以1mg镍铈催化剂计,逆水煤气原料气通气速度在8ml/min,逆水煤气原料气的组成为50vol.%CO2,50vol.%H2; 800℃下催化反应获得水煤气。 Mix the nickel-cerium catalyst after the activation treatment with 60-100 mesh quartz sand according to the weight ratio of 1: 3, and feed the feed gas of reverse water gas. Based on 1 mg of nickel-cerium catalyst, the ventilation rate of feed gas for reverse water gas is 8ml/min. The raw material gas composition of water gas is 50vol.%CO 2 , 50vol.%H 2 ; water gas is obtained by catalytic reaction at 800°C.
the
采用不同的活化方法对镍铈催化剂进行活化后,对镍铈催化剂用于逆水煤气变换反应的催化活性进行了比较,采用上海天美GC-7900型气相色谱在线分析,TDX-01色谱柱,FID检测器(带甲烷转化炉)。测试结果见附图1。由图1可知,采用本发明的方法即高纯二氧化碳气体活化,镍铈催化剂用于逆水煤气变换反应的催化活性最佳,而氮气、空气、氢气等则明显无法有效活化镍铈催化剂,通过这些气体活化后,镍铈催化剂用于逆水煤气变换反应的催化活性低。 After activating the nickel-cerium catalyst by different activation methods, the catalytic activity of the nickel-cerium catalyst for the reverse water gas shift reaction was compared. Shanghai Tianmei GC-7900 gas chromatography was used for online analysis, TDX-01 chromatographic column, and FID detection device (with methane reformer). The test results are shown in Figure 1. As can be seen from Fig. 1, adopt the method of the present invention namely high-purity carbon dioxide gas activation, the catalytic activity of nickel cerium catalyst is used for reverse water gas shift reaction is the best, and nitrogen, air, hydrogen etc. then obviously can't effectively activate nickel cerium catalyst, through these After gas activation, the catalytic activity of nickel-cerium catalysts for reverse water gas shift reaction is low.
以上所述的实施例只是本发明的一种较佳的方案,并非对本发明作任何形式上的限制,在不超出权利要求所记载的技术方案的前提下还有其它的变体及改型。 The above-described embodiment is only a preferred solution of the present invention, and does not limit the present invention in any form. There are other variations and modifications on the premise of not exceeding the technical solution described in the claims.
Claims (7)
- One kind against the current gas conversion catalyst be used for the method for gas shift reaction against the current, it is characterized in that: described method is:(1) activation of catalyzerAdopt 60-100 purpose nickel cerium catalyst as gas conversion catalyst against the current, with high-purity carbon dioxide gas at 600-800 ℃ to nickel cerium catalyst activation treatment 1-2 hour;(2) gas shift reaction against the currentNickel cerium catalyst after the activation treatment and the 60-100 purpose quartz sand part by weight according to 1:2.5-3 is mixed, logical coal gas unstripped gas against the current, 600-800 ℃ of following catalyzed reaction obtains water-gas.
- 2. method according to claim 1, it is characterized in that: the mass percent of nickel is 0.25%-0.5% in the described nickel cerium catalyst.
- 3. method according to claim 2, it is characterized in that: described nickel cerium catalyst adopts the coprecipitation method preparation, be specially: after cerous nitrate solution and nickel nitrate solution are mixed, be precipitation agent with sodium hydroxide and yellow soda ash, the mol ratio of sodium hydroxide and yellow soda ash is 1:1, and drip is fixed, and in this process, the pH value of precipitated liquid is controlled in 10 ± 0.1 scopes, stir 4-5h at ambient temperature, age overnight, subsequent filtration is used the distilled water repetitive scrubbing, up to pH<7.5, at 80-100 ℃ of following dry 20-24 h, 600-800 ℃ of following roasting 3-4 h in retort furnace then, the mass percent that obtains nickel is the Ni – CeO of 0.25%-0.5% 2Catalyzer.
- 4. according to claim 1 or 2 or 3 described methods, it is characterized in that: the purity of described high-purity carbon dioxide gas is more than 99.99%.
- 5. according to claim 1 or 2 or 3 described methods, it is characterized in that: in the step (1), in 1mg nickel cerium catalyst, high-purity carbon dioxide gas ventilation speed is at 2.5-5ml/min.
- 6. according to claim 1 or 2 or 3 described methods, it is characterized in that: in the step (2), in 1mg nickel cerium catalyst, coal gas unstripped gas ventilation speed is at 5-8ml/min against the current.
- 7. method according to claim 6 is characterized in that: in the step (2), the coal gas unstripped gas consists of 50vol.%CO against the current 2, 50vol.%H 2
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