CN103182739A - Continuous-type storing-stirring device for dry-mixed mortar and use method for same - Google Patents
Continuous-type storing-stirring device for dry-mixed mortar and use method for same Download PDFInfo
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- CN103182739A CN103182739A CN2011104430236A CN201110443023A CN103182739A CN 103182739 A CN103182739 A CN 103182739A CN 2011104430236 A CN2011104430236 A CN 2011104430236A CN 201110443023 A CN201110443023 A CN 201110443023A CN 103182739 A CN103182739 A CN 103182739A
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- mortar
- mixed
- assembly
- storage tank
- continous way
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/21—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
- B01F27/2123—Shafts with both stirring means and feeding or discharging means
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a continuous-type storing-stirring device for dry-mixed mortar. The continuous-type storing-stirring device for dry-mixed mortar comprises a metal mortar storage tank and a mortar stirrer, and is characterized in that the metal mortar storage tank comprises an airtight-type tank body formed by connecting an upper cylindrical bucket body with a lower conical discharge hopper, a support seat frame (6) is arranged below the tank body, a loading port (1) is formed in the side of the cylindrical bucket body, a vibration motor (3) is arranged at the side of the conical discharge hopper, and a discharge port is formed in the bottom of the conical discharge hopper; and the mortar stirrer is connected with one end of the charge section composed of a charge assembly and a propulsion assembly via a locking mechanism, the other end of the charge section is connected with the mixed discharge section composed of a screw, a stirring tube and the discharge port via a locking mechanism, the charge section and the mixed discharge section are provided with independent stirring screws respectively, the two stirring screws are connected via a shaft coupler and driven by a motor (1), a charge port is formed at the upper end of the charge assembly and connected with the discharge port of the storage tank via a flange, and a discharge port assembly (22) is connected with a rotary shaft assembly (23); and moreover, a water supply system is configured.
Description
Technical field
The present invention relates to a kind of storing, agitating device, specifically, is a kind of continous way dry-mixed mortar storing agitating device and using method thereof.
Background technology
Along with the raising that building industry development of technology and civilized construction require, the scene is mixed mortar processed and is demonstrated its intrinsic defective day by day, as mortar quality instability, waste of material greatly, the mortar kind is single, the civilized construction degree is low and contaminated environment etc.And the use of premixing mortar has not only guaranteed construction engineering quality, has improved the construction modernization level, has reduced municipal pollution, has also realized comprehensive utilization of resources, is an important behave that realizes sustainable development.What the premixing dry-mixed mortar was generally produced by specialized factory is raw material with fine aggregate, inorganic coagulation material, polymer dry batch mixing, mineral admixture and additive, drying, screening also mix by a certain percentage, usually premixing mortar is that haulage vehicle by special use is transported to the job site with form in bulk, and leave in and have stirring, in " continous way dry-mixed mortar mixer and storage tank " that memory function is one, only need to add the mortar material that the water consumption uniform mixing of regulation can be used at the construction field (site).But with regard to present premixing mortar continuous stirring technology, also there are some shortcomings, for example:
1, mixing time is short, and mortar stirs inhomogeneous, causes workability poor;
2, consistency of mortar is difficult to control (existing equipment is to adopt butterfly valve artificially to control the addition of water), is difficult to guarantee construction engineering quality.
Therefore known premixing mortar continuous stirring method exists above-mentioned all inconvenience and problem.
Summary of the invention
Purpose of the present invention is to propose a kind of continous way dry-mixed mortar storing agitating device of protecting environment, raising efficiency of construction, guaranteeing the mortar mixing quality.
Another object of the present invention is to propose a kind of using method of protecting environment, raising efficiency of construction, guaranteeing the continous way dry-mixed mortar storing agitating device of mortar mixing quality.
For achieving the above object, technical solution of the present invention is:
A kind of continous way dry-mixed mortar storing agitating device comprises metallic mortar storage tank and mortar mixer, it is characterized in that:
Described metallic mortar storage tank, comprise that the cylindrical staving in top and lower cone shape discharge bucket connect into the closed tank body, be provided with the support mounting under the tank body, the column barrel side is provided with charging door, conical discharge bucket side arranges vibrating motor, and in the discharge bucket bottom discharging opening is set;
Described mortar mixer is connected by retaining mechanism with the end of charging assembly with the feed zone that advances assembly to constitute, the other end of described feed zone is connected by retaining mechanism with the mixed discharging section that screw rod, stirring pipe and discharging opening assembly constitute, feed zone and mixed discharging section each have independently agitating screw, two agitating screws are by the shaft joint connection and by motor-driven, the upper end of charging assembly is provided with charging aperture, be connected with storage tank discharging opening flange by flange, the discharging opening assembly is connected with rotating shaft assembly, and the configuration water system.
Continous way dry-mixed mortar storing agitating device of the present invention can also be further achieved by the following technical measures.
Aforesaid continous way dry-mixed mortar storing agitating device, the tank diameter of wherein said mortar storage tank is 2200mm～3000mm.
Aforesaid continous way dry-mixed mortar storing agitating device, the tank body height 6700mm～8000mm of wherein said mortar storage tank.
Aforesaid continous way dry-mixed mortar storing agitating device, the driving power of wherein said mortar mixer is 5.5kW, rotating speed 280r/min.
Aforesaid continous way dry-mixed mortar storing agitating device, wherein said mortar mixer output is 100～200L/min.
A kind of using method of continous way dry-mixed mortar storing agitating device is characterized in that may further comprise the steps:
Inspection work before a, the start
(1) checks whether supply voltage, electric current be normal;
(2) check whether hydraulic pressure and the connection of supplying water be normal;
(3) check whether whole cables, plug, electrical equipment, feed pipe and safety device be intact;
(4) check whether all assemblies are all installed by code requirement;
B, the measure when work is interrupted
(1) avoid shutdown and work to surpass 40 minutes break period, because mortar sclerosis gradually in stirring pipe, and when sufficient condition, can harden fully, this meeting cause difficulty to cleaning;
(2) after work intermittently, when machine reruned, if small consistency change, needn't change immediately supplies water arranged.
Measure after c, use finish
Water thoroughly cleans continous way dry-mixed mortar mixer, in order to enable smoothly next time.
After adopting technique scheme, continous way dry-mixed mortar storing agitating device of the present invention and using method thereof have the following advantages:
1, improves the construction operation environment;
2, improve the mortar mixing quality;
3, give full play to the advantage of premixing mortar, improve efficiency of construction.
Description of drawings
Fig. 1 is the continous way dry-mixed mortar storing agitating device front view of the embodiment of the invention;
Fig. 2 is the side view of Fig. 1;
Fig. 3 is the earthing or grounding means schematic diagram of the embodiment of the invention;
Fig. 4 is the dry-mixed mortar mixer side view of the embodiment of the invention;
Fig. 5 is the dry-mixed mortar mixer vertical view of the embodiment of the invention.
Among the figure: 1 charging door, 2 storage tank volumes, 3 vibrating motors, 4 mouths that gather dust, 5 butterfly valves, 6 support mounting, 7 electric cabinets, 8 feed pipes, 9 water systems, 10 transportation support ears, 11 continous way dry-mixed mortar mixers, 12 lightning protection devices, 13 earth connections, 14 motor reducer groups, 15 flanges, 16 rubber slabs, 17 shaft couplings, 18 charging assemblies, 19 advance assembly, 20 screw rods, 21 stirring pipe, 22 discharging opening assemblies, 23 rotating shaft assemblies, 24 retaining mechanisms, 25 visors.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing thereof the present invention is illustrated further.
Now see also Fig. 1～Fig. 3, Fig. 1 is the continous way dry-mixed mortar storing agitating device front view of the embodiment of the invention, and Fig. 2 is the side view of Fig. 1, and Fig. 3 is the earthing or grounding means schematic diagram of the embodiment of the invention.
A kind of continous way dry-mixed mortar storing agitating device comprises metallic mortar storage tank and mortar mixer, it is characterized in that:
Described metallic mortar storage tank, comprise that the cylindrical staving in top and lower cone shape discharge bucket connect into the closed tank body, be provided with under the tank body and support mounting (6), the column barrel side is provided with charging door (1), conical discharge bucket side arranges vibrating motor (3), and in the discharge bucket bottom discharging opening is set; The tank diameter of described mortar storage tank is 2400mm, the tank body height 6740mm of described mortar storage tank, and the storing tank body will guarantee perpendicularity when installing, its gradient must not be greater than 0.5 °; On the metal storage tank base lightning protection device is set, resistance value should be below 10 Ω.
Fig. 4 is the dry-mixed mortar mixer side view of the embodiment of the invention, and Fig. 5 is the dry-mixed mortar mixer vertical view of the embodiment of the invention.
Described mortar mixer is connected by retaining mechanism with the end of charging assembly with the feed zone that advances assembly to constitute, the other end of described feed zone is connected by retaining mechanism with the mixed discharging section that screw rod, stirring pipe and discharging opening assembly constitute, feed zone and mixed discharging section each have independently agitating screw, two agitating screws connect by shaft joint and are driven by motor (1), the driving power of described mortar mixer is 5.5kW, rotating speed 280r/min.The upper end of charging assembly is provided with charging aperture, is connected with storage tank discharging opening flange by flange, and discharging opening assembly (22) is connected with rotating shaft assembly (23), and the configuration water system.Described mortar mixer output is 100L/min.Table 1 is storage tank correlation technique parameter, and table 2 is mixer correlation technique parameter.
Table 1 storage tank correlation technique parameter
| Sequence number | Project name (unit) | Parameter |
| 1 | Nominal storage capacity (L) | 18000 |
| 2 | Design pressure (MPa) | 0.05 |
| 3 | Tank diameter (mm) | 2400 |
| 4 | Tank body height (mm) | 6740 |
| 5 | Deadweight (Kg) | 2200 |
| 6 | Ground outside of foot spacing (mm) | 2400*2500 |
| 7 | Dust-precipitator filter area (㎡) | 8 |
| 8 | Discharging bore (mm) | 250 |
Table 2 mixer correlation technique parameter
| Sequence number | Project name (unit) | Parameter |
| 1 | Appearance and size (the high mm of the wide * of long *) | 2400*500*700 |
| 2 | Deadweight (Kg) | 290 |
| 3 | Driving power (kW) | 5.5 |
| 4 | Driving voltage (V/Hz) | 380/50 |
| 5 | Rotating speed (r/min) | 280 |
| 6 | Output (L/min) | 100 |
A kind of using method of continous way dry-mixed mortar storing agitating device is characterized in that may further comprise the steps:
Inspection work before a, the start
(1) checks whether supply voltage, electric current be normal;
(2) check whether hydraulic pressure and the connection of supplying water be normal;
(3) check whether whole cables, plug, electrical equipment, feed pipe and safety device be intact;
(4) check whether all assemblies are all installed by code requirement;
B, the measure when work is interrupted
(1) avoid shutdown and work to surpass 40 minutes break period, because mortar sclerosis gradually in stirring pipe, and when sufficient condition, can harden fully, this meeting cause difficulty to cleaning;
(2) after work intermittently, when machine reruned, if small consistency change, needn't change immediately supplies water arranged.Mortar hardening causes in the stirring pipe because this small consistency change is owing to being retained in last time, in most cases can regulate voluntarily, because after being retained in mortar in the stirring pipe and having arranged last time, it is normal that consistency of mortar just can recover.
Measure after c, use finish
Must thoroughly clean continous way dry-mixed mortar mixer for water, in order to enable smoothly next time.Do not allow water penetrate in the feed hopper assembly parts of continous way dry-mixed mortar mixer drying during cleaning and go, will guarantee cleaning, the drying of cardan shaft and shaft connector simultaneously yet.
Continous way dry-mixed mortar storing agitating device of the present invention will be transferred to through the initial mortar that stirs with handcart and to carry out twice in the gravity type mortar mixer and stir 60s when reality is used.
The mortar that will initially stir by handcart is transported to and carries out two in the gravity type mortar mixer again and stir that (regulation and stipulation cement mortar and cement mixing mortar mixing time must not be less than 2min, consider that various materials that premixing mortar uses mix in factory just transports on-the-spot the use to after evenly, can satisfy construction requirement so only need stir 60s again).The scene is determined by experiment the secondary amount of water, to guarantee the mixing quality of mortar.
Continous way dry-mixed mortar storing agitating device of the present invention and using method thereof are used in the commercial house engineering at a middle or low price in Nanjing lotus flower village, and effect is remarkable, have obtained exploiting entity, supervisor and owner's abundant affirmation.
Above embodiment is only for the usefulness that the present invention is described, but not limitation of the present invention, person skilled in the relevant technique under the situation that does not break away from the spirit and scope of the present invention, can also be made various conversion or variation.Therefore, all technical schemes that are equal to also should belong to category of the present invention, should be limited by each claim.
Claims (6)
1. a continous way dry-mixed mortar storing agitating device comprises metallic mortar storage tank and mortar mixer, it is characterized in that:
Described metallic mortar storage tank, comprise that the cylindrical staving in top and lower cone shape discharge bucket connect into the closed tank body, be provided with under the tank body and support mounting (6), the column barrel side is provided with charging door (1), conical discharge bucket side arranges vibrating motor (3), and in the discharge bucket bottom discharging opening is set;
Described mortar mixer is connected by retaining mechanism with the end of charging assembly with the feed zone that advances assembly to constitute, the other end of described feed zone is connected by retaining mechanism with the mixed discharging section that screw rod, stirring pipe and discharging opening assembly constitute, feed zone and mixed discharging section each have independently agitating screw, two agitating screws connect by shaft joint and are driven by motor (1), the upper end of charging assembly is provided with charging aperture, be connected with storage tank discharging opening flange by flange, discharging opening assembly (22) is connected with rotating shaft assembly (23), and the configuration water system.
2. continous way dry-mixed mortar storing agitating device as claimed in claim 1 is characterized in that the tank diameter of described mortar storage tank is 2200mm～3000mm.
3. continous way dry-mixed mortar storing agitating device as claimed in claim 1 is characterized in that, the tank body height 6700mm～8000mm of described mortar storage tank.
4. continous way dry-mixed mortar storing agitating device as claimed in claim 1 is characterized in that the driving power of described mortar mixer is 5.5kW, rotating speed 280r/min.
5. continous way dry-mixed mortar storing agitating device as claimed in claim 1 is characterized in that described mortar mixer output is 100～200L/min.
6. the using method of a continous way dry-mixed mortar storing agitating device is characterized in that may further comprise the steps:
Inspection work before a, the start
(1) checks whether supply voltage, electric current be normal;
(2) check whether hydraulic pressure and the connection of supplying water be normal;
(3) check whether whole cables, plug, electrical equipment, feed pipe and safety device be intact;
(4) check whether all assemblies are all installed by code requirement;
B, the measure when work is interrupted
(1) avoid shutdown and work to surpass 40 minutes break period, because mortar sclerosis gradually in stirring pipe, and when sufficient condition, can harden fully, this meeting cause difficulty to cleaning;
(2) after work intermittently, when machine reruned, if small consistency change, needn't change immediately supplies water arranged;
Measure after c, use finish
Water thoroughly cleans continous way dry-mixed mortar mixer, in order to enable smoothly next time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104430236A CN103182739A (en) | 2011-12-27 | 2011-12-27 | Continuous-type storing-stirring device for dry-mixed mortar and use method for same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104430236A CN103182739A (en) | 2011-12-27 | 2011-12-27 | Continuous-type storing-stirring device for dry-mixed mortar and use method for same |
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| Publication Number | Publication Date |
|---|---|
| CN103182739A true CN103182739A (en) | 2013-07-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011104430236A Pending CN103182739A (en) | 2011-12-27 | 2011-12-27 | Continuous-type storing-stirring device for dry-mixed mortar and use method for same |
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| CN (1) | CN103182739A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109109136A (en) * | 2018-08-06 | 2019-01-01 | 程智道 | A kind of dedicated stemming of iron mouth maintenance stirs extrusion device |
Citations (8)
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|---|---|---|---|---|
| CN2765756Y (en) * | 2005-03-23 | 2006-03-22 | 南京天印专用汽车有限公司 | Fixed form continuous agitator |
| CN2770922Y (en) * | 2005-03-23 | 2006-04-12 | 南京天印专用汽车有限公司 | Movable continuous agitator |
| KR20060135108A (en) * | 2005-06-24 | 2006-12-29 | 김형수 | Portable mortar mixer |
| CN201244862Y (en) * | 2008-06-27 | 2009-05-27 | 扬州威奥重工机械有限公司 | Horizontal type concrete mixer |
| CN101537664A (en) * | 2009-03-30 | 2009-09-23 | 中铁四局集团南昌机电设备安装有限公司 | Cement-emulsified asphalt mortar mixing tank |
| CN201317051Y (en) * | 2008-12-29 | 2009-09-30 | 郑州宏达汽车工业有限公司 | Dry mixing slurry storage tank with continuous slurry mixing machine |
| CN201423713Y (en) * | 2009-04-20 | 2010-03-17 | 嘉兴市天龙机械设备有限公司 | Continuous single spindle horizontal-type mixer |
| CN201520007U (en) * | 2009-09-24 | 2010-07-07 | 嘉兴市天龙机械设备有限公司 | Continuous single-shaft horizontal stirrer |
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2011
- 2011-12-27 CN CN2011104430236A patent/CN103182739A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2765756Y (en) * | 2005-03-23 | 2006-03-22 | 南京天印专用汽车有限公司 | Fixed form continuous agitator |
| CN2770922Y (en) * | 2005-03-23 | 2006-04-12 | 南京天印专用汽车有限公司 | Movable continuous agitator |
| KR20060135108A (en) * | 2005-06-24 | 2006-12-29 | 김형수 | Portable mortar mixer |
| CN201244862Y (en) * | 2008-06-27 | 2009-05-27 | 扬州威奥重工机械有限公司 | Horizontal type concrete mixer |
| CN201317051Y (en) * | 2008-12-29 | 2009-09-30 | 郑州宏达汽车工业有限公司 | Dry mixing slurry storage tank with continuous slurry mixing machine |
| CN101537664A (en) * | 2009-03-30 | 2009-09-23 | 中铁四局集团南昌机电设备安装有限公司 | Cement-emulsified asphalt mortar mixing tank |
| CN201423713Y (en) * | 2009-04-20 | 2010-03-17 | 嘉兴市天龙机械设备有限公司 | Continuous single spindle horizontal-type mixer |
| CN201520007U (en) * | 2009-09-24 | 2010-07-07 | 嘉兴市天龙机械设备有限公司 | Continuous single-shaft horizontal stirrer |
Non-Patent Citations (1)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109109136A (en) * | 2018-08-06 | 2019-01-01 | 程智道 | A kind of dedicated stemming of iron mouth maintenance stirs extrusion device |
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Application publication date: 20130703 |