CN103180914A - Coated electric wire connecting apparatus and method - Google Patents
Coated electric wire connecting apparatus and method Download PDFInfo
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- CN103180914A CN103180914A CN2011800403327A CN201180040332A CN103180914A CN 103180914 A CN103180914 A CN 103180914A CN 2011800403327 A CN2011800403327 A CN 2011800403327A CN 201180040332 A CN201180040332 A CN 201180040332A CN 103180914 A CN103180914 A CN 103180914A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/065—Insulating conductors with lacquers or enamels
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Abstract
The present invention relates to a coated electric wire connecting apparatus and method, and more particularly, to a coated electric wire connecting apparatus and method for: respectively passing coated electric wires, wound on a plurality of winding rolls, through an alignment unit having a plurality of receiving holes, and pre-treating the wires to increase the adhesiveness thereof; individually guiding each of the pre-treated coated electric wires, guiding a coated electric wire bundle in a zigzag formation between a plurality of tension rollers, and applying and hardening a UV adhesive solution on the coated electric wire bundle; and rolling the hardened coated electric wire bundle, and vertically cutting the horizontally laid coated electric wire bundle by means of an encoding output signal.
Description
Technical field
The present invention relates to a kind of coating electric wire adhering device and method (method and apparatus for bonding insulated wires) of the coating electric wire that bonds.
Background technology
At present, people use the electric wire of the serial covering material of halogen (Halogen free) of alternative PVC coating gradually based on the viewpoint of the environment of preserving our planet, and the product that outputs to Europe more is required to use the electric wire covering material of halogen series.
Although the electric wire covering material anti-flammability of halogen series can access the good halogen coating electric wire of anti-flammability after slightly lower than PVC, combining the fire retardant of magnesium hydroxide and so on.And halogen coating electric wire does not have toxicity, can not exhale pernicious gases when burning waste treatment or fire alarm occurs, and thermoplastic characteristics only stays ash after similarly burning, and suchlike advantage is a lot.
Yet, the electric wire covering material of halogen series can't not engage one another a plurality of coating electric wires owing to having to dissolve mutually the solvent of covering material, need to use the PVC band that causes environmental problem or polyvinyl chloride resin after engaging medium affixed (Taping) or joint for a plurality of halogen coating electric wires are engaged one another.
The device that the joint medium that people have developed in order to address this problem does not need PVC band or polyvinyl chloride resin and so on to be harmful to environment also can engage one another the coating electric wire.
Fig. 1 is existing halogen coating electric wire adhering device figure.
as shown in Figure 1, coating electric wire 20 is from a plurality of supply spools 2 of the halogen coating electric wire 20 of reeling a plurality of introducings hole 22 through alignment brackets 4, then give uniform tension by the electric wire boundling unit 8 that is consisted of by jockey pulley 6 and a plurality of boundling guiding carrier 8a8b8c to a plurality of coating electric wires 20 of introducing, approach between a plurality of coating electric wire 20 side surface part but also allow, UV cured type binder resin 31 is coated in the top and the bottom of a plurality of boundling coating wiring harnesses 24 of 8 boundlings in electric wire boundling unit in a mode in intermittence or continuation mode liquid phase at applicator 10, make it make boundling coating wiring harness 24 engage one another by sclerosis binder resin 46 by UV cured chamber 12, thereby the coating wiring harness 26 that obtains boning.
Afterwards, passed through both bond coating wiring harness 26 the roller encoder 14 by rotary coder 56 has been installed and the cutting machine at rear portion successively of UV cured chamber 12 on a pair of roller 54, and cut off (Cutting) the coating wiring harness 26 that both bondd under the control of control unit 30.
Yet prior art is hardened after applying once UV cured type binder resin under the situation of not carrying out pre-treatment and is made bonding adhesion lower.
And, the coating electric wire that the coating electric wire adhering device that consists of in the manner described above is wound onto feed rolls because electric wire boundling unit can't separate and the whole boundling in addition of the coating electric wire that is wound on feed rolls, thereby can not form a plurality of coating wiring harnesses an operation, make productivity be lowered.
And, existing rotary coder 56 is arranged on roller encoder 14 and the pressure of the tension force of the coating wiring harness 26 that requires both to have bondd and roller encoder 14 moves in the same manner or mobile, but causes encoding and can't keep necessarily always because encoder is under the jurisdiction of roller encoder ground action (slip) quantitative change of sliding.Therefore, cut off after being difficult to measure exactly coating wiring harness length.
And the both bondings coating wiring harness that has passed through existing roller encoder 14 can pass through roller encoder 14 and also rely on gravity and vertical decline, does not cause its cut-out to be difficult for because the coating wiring harness has tension force to carry out the level cut-out.
And, even utilize existing adhering device once to form a plurality of coating wiring harnesses, because the coating wiring harness that is seated on belt conveyor can't be kept equably tension force and between the coating wiring harness, length variation can occur when cutting off a plurality of coating electric wire.
Summary of the invention
[technical task of solution]
Therefore, the present invention's technical task that need to solve is in order to improve the adhesive bond power between electric wire, the UV binder solution to be coated to first to apply bed material before electric wire and process the adhesion that improves with liquid phase between electric wire.
And the technical task that the present invention need to solve is to rely on an operation to obtain a plurality of coating wiring harnesses that bondd.
And the technical task that the present invention need to solve is the length-measuring error that reduces the coating wiring harness.
And the technical task that the present invention need to solve is to give tension force (Tension) for the coating wiring harness to be able to prevent from cutting off mistake when cutting off.
[solving the technical scheme of problem]
Coating electric wire adhering device of the present invention comprises: a plurality of takers-ins are wound with the coating electric wire separately; Aligned units, allow a plurality of coating electric wires from above-mentioned a plurality of takers-ins separately by a plurality of introducings hole; The pre-treatment distributor, the bonding force of a plurality of coating electric wires of above-mentioned aligned units has been passed through in raising; Guide unit allows above-mentioned coating electric wire through pre-treatment keep separately certain intervals and guiding independently; A plurality of tension force rollers batch in order to give equably tension force according to the formed coating wiring harness of the coating electric wire quantity that is separate state on above-mentioned guide unit; The reprocessing distributor is for having passed through the coating wiring harness coating UV binder solution of above-mentioned a plurality of tension force rollers; The UV hardening unit is hardened the coating wiring harness that has applied above-mentioned UV binder solution; Encoder is encoded by means of the encoder idle pulley, and this encoder idle pulley relies on the coating wiring harness that has bondd to rotate advancing of above-mentioned UV hardening unit; Lead the scroll wheel unit, and lead scroll wheel idle pulley in opposite directions and is connected electric-motor drive unit, this leads in addition tractive of coating wiring harness that scroll wheel idle pulley handle passed through above-mentioned encoder; Cutting unit above-mentionedly leads level is put after the scroll wheel unit coating wiring harness and vertically cuts off (Cutting) in addition having passed through; Belt conveyor is through above-mentioned cutting unit and cut a plurality of coating wiring harness is moved;
Comprise:
Conveyor idler is positioned at above-mentioned belt conveyor upper end, relies on some tension each coating bundle of tractive flatly before cutting off a plurality of coating wiring harnesses; Control unit utilizes the output signal of above-mentioned encoder to control the cut-out action of cutting unit, optionally controls the continuous or discontinuous coating of pre-treatment distributor and reprocessing distributor.
Based on the above-mentioned pre-treatment distributor of the coating electric wire adhering device of above-mentioned feature, bed material is processed and be coated to the coating electric wire with liquid phase.
Above-mentioned pre-treatment distributor based on the coating electric wire adhering device of above-mentioned feature comprises: the bed material storage element, be equipped with bed material solution; Upper absorption component and lower absorption component are with upper end and the lower end in contact of coating electric wire and apply solution; Lower, fixing above-mentioned lower absorption component; Upper piece, fixing above-mentioned upper absorption component and possessing has the introducing of introducing bed material solution to use the hole; And the solution transmission unit, in order to allow above-mentioned upper absorption component and lower absorption component absorbent solution be upper piece pass on solution.
Above-mentioned a plurality of tension force rollers based on the coating electric wire adhering device of above-mentioned feature form plural at least curled portion separately for the quantity of formation according to the coating wiring harness batches the coating electric wire.
Above-mentioned UV hardening unit based on the coating electric wire adhering device of above-mentioned feature comprises: be provided in the UV lamp between cold reflector and hot mirror, quartz ampoule or the ultraviolet (uv) transmission glass tube between above-mentioned hot mirror and UV lamp reflector element.
Above-mentioned UV hardening unit based on the coating electric wire adhering device of above-mentioned feature is equipped with 2 at least, and allows the position of UV lamp form take quartz ampoule or ultraviolet (uv) transmission glass tube as benchmark with crossing one another.
Also possesses the anti-rock tension force roller that has the coating wiring harness that prevents from having bondd to rock between the quartz ampoule of above-mentioned a plurality of UV hardening unit or ultraviolet (uv) transmission are with glass tube based on the coating electric wire adhering device of above-mentioned feature.
Coating electric wire adhering device based on above-mentioned feature comprises that also nitrogen injects the unit, and it injects nitrogen for above-mentioned quartz ampoule or ultraviolet (uv) transmission with glass tube.
The take-up direction of leading the scroll wheel unit based on the coating electric wire adhering device of above-mentioned feature above-mentioned is opposite with the take-up direction of the coating wiring harness that is wound to the encoder idle pulley.
Above-mentioned pre-treatment distributor or reprocessing distributor based on the coating electric wire adhering device of above-mentioned feature comprise: bed material storage element or UV binder solution storage element, be equipped with solution; Upper absorption component and lower absorption component are with upper end and the lower end in contact of coating electric wire and apply solution; Upper piece and lower, fixing above-mentioned upper absorption component and lower absorption component and possess and have the solution that can introduce solution to introduce to use the hole; The solution transmission unit, in order to allow above-mentioned upper absorption component and lower absorption component absorbent solution be upper piece and lower pass on solution; And two-way cylinder, the up and down both direction regulate above-mentioned on piece and lower.
Coating electric wire adhesive method as another feature of the present invention comprises the following steps: first step, allows the coating electric wire aligned units by having a plurality of introducings holes and carry out pre-treatment in order to improve bonding force separately that is wound on a plurality of takers-ins; Second step is guided above-mentioned coating electric wire through pre-treatment independently of one another and guide the coating wiring harness with " it " font between a plurality of tension force roller; Third step is also hardened at above-mentioned coating wiring harness coating UV binder solution; The 4th step is rolled the coating wiring harness of above-mentioned sclerosis and encode; The 5th step relies on the output signal of above-mentioned coding that the coating wiring harness of level storing is vertically cut off (Cutting).
In the coating electric wire adhesive method based on above-mentioned feature, the coating wiring harness of above-mentioned third step process is provided in the UV lamp between cold reflector and hot mirror, quartz ampoule or the ultraviolet (uv) transmission that is provided between above-mentioned hot mirror and UV lamp reflector element hardened with glass tube.
[beneficial effect]
According to above-mentioned feature of the present invention, the present invention utilizes tension force separately and makes the coating electric wire easily move and improve productivity.
And the present invention utilizes the bed material processing with liquid phase, the coating electric wire to be carried out pre-treatment and be able to the adhesion between the raising electric wire in the UV lamp.
And the present invention is by the life-span of the structure to prolong UV lamp of UV hardening unit, and the ultraviolet ray that allows the UV lamp occur is applied to electric wire as far as possible and is improved setting rate.
And the present invention relies on the rotation that the coating electric wire through encoder causes and can measure exactly the length of coating electric wire.
And, the coating electric wire that the invention enables on belt conveyor through and possess tension force (Tension) between cutting unit flatly through and the vertical coating electric wire that cuts off, therefore compare and do not cut off mistake with the coating electric wire that does not possess tension force ground cut-out, and section is smooth.
And the present invention possesses conveyor idler in the belt conveyor upper end and can once form the coating wiring harness more than 2 and reduce the length variation between a plurality of coating wiring harnesses and can cut off with length accurately.
Description of drawings
Fig. 1 is existing halogen coating electric wire adhering device figure.
Fig. 2 is coating electric wire adhering device figure of the present invention.
Fig. 3 is pre-treatment or the reprocessing distributor figure of coating electric wire adhering device of the present invention.
Fig. 4 is (a) front view and (b) sectional view of pre-treatment distributor of the coating electric wire adhering device of the embodiment of the present invention.
Fig. 5 is the guide unit figure of coating electric wire adhering device of the present invention.
Fig. 6 is that (a) oblique view of the UV hardening unit of coating electric wire adhering device of the present invention reaches (b) cutaway view.
Fig. 7 is the coating wire length measuring unit figure of coating electric wire adhering device of the present invention.
Fig. 8 is the cutting unit figure of coating electric wire adhering device of the present invention.
Fig. 9 is the belt conveyor unit figure of coating electric wire adhering device of the present invention.
Figure 10 is coating wiring harness figure of the present invention.
Figure 11 is coating electric wire adhesive method flow chart of the present invention.
Embodiment
Describe preferred embodiment of the present invention in detail below in conjunction with accompanying drawing.
Fig. 2 is coating electric wire adhering device figure of the present invention, Fig. 3 is pre-treatment or the reprocessing distributor figure of coating electric wire adhering device of the present invention, Fig. 4 is (a) front view and (b) sectional view of pre-treatment distributor of the coating electric wire adhering device of the embodiment of the present invention, Fig. 5 is the guide unit figure of coating electric wire adhering device of the present invention, Fig. 6 is that (a) oblique view of the UV hardening unit of coating electric wire adhering device of the present invention reaches (b) cutaway view, Fig. 7 is the coating wire length measuring unit figure of coating electric wire adhering device of the present invention, Fig. 8 is the cutting unit figure of coating electric wire adhering device of the present invention, Fig. 9 is the belt conveyor unit figure of coating electric wire adhering device of the present invention, Figure 10 is coating wiring harness figure of the present invention.
To shown in Figure 10, the coating electric wire adhering device of the embodiment of the present invention injects unit 320 by a plurality of takers-ins 210, aligned units 220, pre-treatment distributor 230, guide unit 240, a plurality of tension force roller 250, reprocessing distributor 260, UV hardening unit 270, linear measure longimetry unit 280, cutting unit 290, belt conveyor 300, control unit 310 and nitrogen and consists of as Fig. 2.
Above-mentioned a plurality of takers-in 210 is reeled each coating electric wire of pattern of wants coating wiring harness and is batched.
Above-mentioned aligned units 220 makes a plurality of coating electric wires 1000 keep certain intervals ground by a plurality of each coating electric wires 1000 of introducing Kong Errang separately from above-mentioned a plurality of takers-ins 210 and aims at.
Above-mentioned pre-treatment distributor 230 allows a plurality of coating electric wires 1000 that passed through above-mentioned aligned units 220 pass through and in order to improve bonding force, bed material (Primer) processing to be coated to coating electric wire 1000 with liquid phase.
Above-mentioned pre-treatment distributor 230 comprise bed material storage element 231, upper absorption component 232 and lower absorption component 233, upper piece 234 and lower 235, solution transmission unit 236 and two-way cylinder 238.
At this moment, above-mentioned bed material processing liquid phase is taken in and stored to above-mentioned bed material storage element 231.
And upper end and the lower end in contact of above-mentioned upper absorption component 232 and lower absorption component 233 and coating electric wire 1000 also applies bed material processing liquid phase.
And, upper piece 234 and lower 235 fixing upper absorption component 232 and lower absorption component 233, possess to have and can introduce above-mentioned bed material and process with the solution introducing of liquid phase and use the hole not shown.
And upwards piece 234 and lower 235 pass on bed material to process to use liquid phase mentioned solution transmission unit 236 in order to allow upper absorption component 232 and lower absorption component 233 absorbent solutions.
At this, solution transmission unit 236 by above-mentioned upper piece 234 and the solution of lower 235 introduce and pass on the stored bed material of above-mentioned bed material storage element 231 to process with the hole to be conveyed to upper absorption component 232 and lower absorption component 233 with liquid phase.
Mentioned solution transmission unit 236 can also comprise valve 237 ground formation, and this valve 237 can be regulated with the amount that liquid phase is supplied to upper absorption component 232 and lower absorption component 233 the stored bed material processing of bed material storage element 231.
And, above-mentioned two-way cylinder 238 piece 234 and lower 235 and make bed material process to be coated to equably coating electric wire 1000 with liquid phase on the up and down both direction is regulated.
The following describes according to the structure that is different from foregoing and consist of pre-treatment distributor 230.
Another embodiment of above-mentioned pre-treatment distributor 230 is similar to the aforementioned embodiment, but do not have as illustrated in fig. 4 two-way cylinder shown in Figure 3 238 and on the coating electric wire 1000 that passes through between the upper absorption component 232 that joins and lower absorption component 233 the coating bed material process and to use liquid phase.
That is pre-treatment distributor 230 possesses to have and bed material is housed processes bed material storage element 231 with liquid phase, and joins with upper end and the lower end in contact of coating electric wire 1000 and the upper absorption component 232 and 233 of the lower absorption components that apply solution.
Then, lower 235 of fixing above-mentioned lower absorption component 233 with fixing above-mentioned upper absorption component 232 and be formed with introduce bed material process with the introducing of liquid phase with the hole upper piece 234 bed material processed be communicated to above-mentioned upper absorption component 232 and lower absorption component 233 with liquid phase, thereby allow absorption component 232 and lower absorption component 233 can absorb bed material process with liquid phase reception and registration.
Part in coating electric wire process forms partition wall 241 to above-mentioned guide unit 240 in order to guide independently of one another above-mentioned coating electric wire 1000 through pre-treatment.
Therefore, be not minimized fraction defective owing to can not pasting mutually through the coating electric wire 1000 of pre-treatment.
Above-mentioned a plurality of tension force roller 250 batches coating electric wire 1000 in order to give equably tension force according to coating wiring harness 2000 quantity of formations of the coating electric wire 1000 that is separate state on above-mentioned guide unit 240.
Above-mentioned a plurality of tension force roller 250 forms plural at least curled portion 251 separately for the quantity of formation according to coating wiring harness 2000 batches coating electric wire 1000.
For example, when utilizing 8 coating electric wires 1000 to form two coating wiring harnesses 2000 that the mode according to every 4 a bundles forms, each curled portion 251 that is formed on single tension force roller is batched in the mode that allows 4 coating electric wire 1000 processes, thereby once forms two coating wiring harnesses 2000.
And, in order to give uniform tension force to batching at the coating electric wire 1000 of each curled portion 251, a plurality of tension force rollers 250 batch coating electric wire 1,000 one time according to direction from top to bottom, batch once from top to bottom and give tension force in " it " font zigzag mode as coating electric wire 1000.
Above-mentioned reprocessing distributor 260 is passing through coating UV binder solution on the coating electric wire 1000 of above-mentioned a plurality of tension force rollers 250.
Above-mentioned reprocessing distributor 260 by UV binder solution storage element 261, upper absorption component 262 and lower absorption component 263, upper piece 264 consist of with lower 265, solution transmission unit 266 and two-way cylinder 268.
At this moment, above-mentioned UV binder solution is taken in and stored to above-mentioned UV binder solution storage element 261.
And upper end and the lower end in contact of above-mentioned upper absorption component 262 and lower absorption component 263 and coating electric wire 1000 also applies the UV binder solution.
And, upper piece 264 and lower 265 fixing upper absorption component 262 and lower absorption component 263, possessing has the solution of introducing above-mentioned UV binder solution to introduce with the hole not shown.
And, mentioned solution transmission unit 266 for allow upper absorption component 262 and lower absorption component 263 can absorbent solution and be upper piece 264 and lower 265 pass on the UV binder solution.
At this, solution transmission unit 266 by above-mentioned upper piece 264 and the solution of lower 265 introduce with the hole and pass on the stored UV binder solution of above-mentioned UV binder solution storage element 261 to make the UV binder solution be communicated to upper absorption component 262 and lower absorption component 263.
Mentioned solution transmission unit 266 can also comprise valve 267 ground formation, and this valve 267 can be regulated the amount that the stored UV binder solution of UV binder solution storage element 261 is supplied to absorption component 262 and lower absorption component 263.
And, above-mentioned two-way cylinder 268 piece 264 and lower 265 and make the UV binder solution be uniformly coated on coating electric wire 1000 on the up and down both direction is regulated.
Above-mentioned UV hardening unit 270 is hardened the coating wiring harness 2000 that has applied above-mentioned UV binder solution, and it is made of cold reflector 271, hot mirror 272, UV lamp 273, UV lamp reflecting plate 274 and quartz ampoule 275.
Although can utilize ultraviolet (uv) transmission to substitute above-mentioned quartz ampoule 275 ground formation with glass tube, embodiments of the invention describe take quartz ampoule 275 as benchmark.
At this moment, above-mentioned UV hardening unit 270 possesses between cold reflector 271 and hot mirror 272 UV lamp 273 is arranged, and forms quartz ampoule 275 between above-mentioned hot mirror 272 and UV lamp reflector element 274.
At this moment, above-mentioned cold reflector 271 is provided in UV lamp 273 upper ends, can be being reflected and focused on electric wire as the ultraviolet ray of sclerosis energy, and allow the infrared ray as the main cause of Heat of Formation pass through.Utilize at this infrared ray that passes through that forced draft fan is not shown carries out exhaust.
And above-mentioned hot mirror 272 is provided in UV lamp 273 lower ends, can allow ultraviolet ray by coating electric wire 1000, reflected infrared ray.
And, above-mentioned quartz ampoule 275 allow ultraviolet (UV) by and react with the UV that prevents quartz ampoule 275 inside and oxygen at the inner filling nitrogen of quartz ampoule 275 and reduce adhesion.
The UV hardening unit 270 that so consists of forms 2 groups at least, and take the quartz ampoule 275 of coating wiring harness 2000 processes as benchmark, the UV lamp that the UV lamp of the UV hardening unit 270 of a side is positioned at the UV hardening unit 270 of quartz ampoule 275 opposite sides is positioned at quartz ampoule 275 ground, lower ends and forms
Between the quartz ampoule 275 of above-mentioned a plurality of UV hardening unit, for rocking, the coating wiring harness 2000 that prevents from having bondd configured the anti-rock tension force roller 276 that contacts with coating wiring harness 2000 in the lower end of coating wiring harness 2000.
After being equipped with above-mentioned anti-rock tension force roller 276, the rocking of the coating wiring harness 2000 that can float through first quartz ampoule and second quartz ampoule the time caught and is able to raising bonding force when sclerosis.
When forming as previously mentioned UV hardening unit 270, rely on UV lamp reflector element 274 to allow the ultraviolet ray that UV lamp 273 generates to be applied to coating wiring harness 2000 as far as possible.Therefore, can improve the UV setting rate of coating wiring harness 2000, extend the life-span of UV lamp and prevent the coating wiring harness impaired because of heat.
And, inject unit 320 to the inner supply nitrogen of quartz ampoule 275 by above-mentioned nitrogen, make quartz ampoule inside be full of nitrogen to supply nitrogen higher than atmospheric pressure ground always.Have the characteristic of reacting with oxygen due to UV, so measures first mentioned can prevent the decline of adhesion and setting rate and be improved speed of production.
Yet, also can be according to operating location and do not inject nitrogen in moisture less position.
The length of the coating wiring harness 2000 of sclerosis is measured in above-mentioned linear measure longimetry unit 280, its by encoder 281, encoder idle pulley 282, lead scroll wheel unit 283, electric-motor drive unit 284 and lead scroll wheel idle pulley 285 and consist of.
At this, encoder 281 relies on above-mentioned encoder idle pulley 282 and encodes, and 282 of above-mentioned encoder idle pulleys rely on the coating wiring harness 2000 that has bondd to rotate advancing of UV hardening unit.
At this, above-mentionedly lead the coating wiring harness 2000 that scroll wheel unit 283 can tractive have passed through above-mentioned encoder 281, at this moment, coating wiring harness 2000 is leading scroll wheel unit 283 and is leading process between scroll wheel idle pulley 285.
And the above-mentioned scroll wheel unit 283 that leads is connected with electric-motor drive unit 284 and rotates along with the driving of electric-motor drive unit 284, thereby can give tension force for coating wiring harness 2000.At this moment, above-mentioned take-up direction of leading scroll wheel unit 283 is able to give tension force for coating wiring harness 2000 with the take-up direction of the coating wiring harness 2000 that is wound to encoder idle pulley 282 mutually on the contrary.
That is, the length through the coating wiring harness 2000 that has bondd between encoder idle pulleys 282 and encoder 281 is measured in above-mentioned linear measure longimetry unit 280, by leading scroll wheel unit 283, leading that scroll is taken turns idle pulley 285 and drive motor units 284 gives for coating wiring harness 2000 length that tension force is measured coating wiring harness 2000 exactly.And, due to the coating wiring harness separately through encoder idle pulley 282, lead scroll wheel unit 283, lead scroll wheel idle pulley 285 and conveyor idler 301 ground and move and improved coefficient of friction, thereby the jam phenomenon when having improved the length variation that the slip slip phenomenon of skidding causes and having cut off coating wiring harness 2000.
This method and to rely on the existing method of the wheel measuring coating wiring harness length of roller unit axle after the roller unit axle is installed encoder be discrepant.
As embodiments of the invention, the length that encoder 281 is measured through leading the coating wiring harness 2000 between scroll wheel unit 283 and encoder idle pulley 282.And, even lead there is no coating wiring harness 2000 between scroll wheel unit 283 and encoder idle pulley 282 and encoder idle pulley 282 when still rotating encoder 281 can not calculate coating wiring harness 2000 yet.
Therefore, can stop the action of the cutting unit 290 that reacts by means of encoder output, thereby be prevented security incident and measure exactly the length of coating wiring harness 2000.
At this moment, the encoder 281 of measuring exactly coating wiring harness 2000 length finishes rear automatic the replacement with the control wire length of coding in cut-out, so accumulated error can not occur.
Above-mentioned cutting unit 290 above-mentionedly leads scroll wheel unit 283 and level coating wiring harness that put, that bondd 2000 vertically cuts off (Cutting) in addition having passed through.
At this moment, cutting unit 290 leads scroll wheel unit 283 and leads and can cut off easily coating wiring harness 2000 through between the coating wiring harness 2000 between belt conveyor 300 and conveyor idler 301, tension force occuring after scroll is taken turns the coating wiring harness 2000 between idle pulley 285 and passed through cutting unit 290 owing to passing through.
Therefore, the present invention improved the existing vertical coating wiring harness 2000 of putting due to tension force not occuring when level is cut off not scissile problem.
Above-mentioned belt conveyor 300 is moved each coating wiring harness 2000 that above-mentioned cutting unit 290 cuts off, and possess conveyor idler 301 and make above-mentioned cutting unit 290 give tension force for coating wiring harness 2000 in belt conveyor 300 upper ends, thereby make cutting unit 290 can cut off easily coating wiring harness 2000.
At this moment, not only give tension force by above-mentioned conveyor idler 301 for coating wiring harness 2000, can also give play to when once forming a plurality of coating wiring harness 2000 and lead the effect of holding and be maintained same length.
That is, when belt conveyor 300 upper ends do not possess conveyor idler 301, a plurality of coating wiring harnesses 2000 of can't producing once easily due to length variation occuring.
2000 of completed coating wiring harnesses that are seated in belt conveyor 300 upper ends after above-mentioned cutting unit 290 is cut off can utilize cylinder brush 302 to shift the opposition side of cylinder brush 302 onto and collect completed coating wiring harness 2000.Continuous or the discontinuous coating of pre-treatment distributor 230 and reprocessing distributor 260 is moved, is optionally controlled in the cut-out that above-mentioned control unit 310 utilizes the output signal of above-mentioned encoder 281 to control cutting unit 290, also can control from the coating wiring harness 2000 of belt conveyor upper end unloading in order to utilize cylinder brush 302 processing.
At this moment, above-mentioned control unit 310 arrange the coating electric wire entire length (a), do not have bonding the coating electric wire initial end length (b) and there is no the terminal part length (c) of electric wire of bonding and the coating part of decision pre-treatment distributor 230 and reprocessing distributor 260, cut off according to the output signal of encoder 281 the coating wiring harness 2000 that forms various forms with the set length of control unit 310.
In addition, control unit 310 possess in an embodiment of the present invention touch-screen ground control and carry out wire length setting, output setting, distributor action, lead the action of scroll wheel, cutting unit action, unloading action, encoder beginning, stop and resetting.
further, input pulse number and being able to the umber of pulse (wire length and reality are not are not added and subtracted simultaneously and revised wire length) as every 1M electric wire of inner parameters, sensitivity pulse (pulse signal error originated from input), pre-treatment and reprocessing distributor contact width, break time (responsiveness of cutting unit is set), the unloading time-delay, unload operate time, the ON of pre-treatment and reprocessing distributor, the OFF compensation, cut off compensation rate, finely tune at interval between distributor and cutting unit etc., postponed thereby try one's best to reduce in the air pressure action, contingent product length error during relay (Relay) action postpones.
Figure 11 is coating electric wire adhesive method flow chart of the present invention.
As shown in figure 11, at first the coating electric wire adhesive method of the embodiment of the present invention allows the coating electric wire aligned units by having a plurality of introducings holes and carry out pre-treatment (S710) in order to improve bonding force separately that is wound on a plurality of takers-ins.
At this moment, preferably, above-mentioned coating electric wire applies bed material processing liquid phase by pretreatment procedure.
Then, above-mentioned coating electric wire through pre-treatment is guided independently of one another and guide coating wiring harness (S720) with " it " font between a plurality of tension force rollers.
At this moment, the curled portion of above-mentioned a plurality of tension force rollers as required the coating number of electrical lines of bunchy batch together.
Then, at above-mentioned coating wiring harness coating UV binder solution and hardened (S730).
At this moment, above-mentioned coating wiring harness is through being provided in UV lamp between cold reflector and hot mirror, being provided in the quartz ampoule between above-mentioned hot mirror and UV lamp reflector element and hardening.
Then, the coating wiring harness of above-mentioned sclerosis roll and encode (S740).
At last, rely on the output signal of above-mentioned coding that the coating wiring harness of level storing is vertically cut off (Cutting) (S750).
Preamble describes in detail the present invention in conjunction with preferred embodiment, but person with usual knowledge in their respective areas of the present invention be when knowing, can realize various distortion in being no more than category of the present invention, this is very obvious.Therefore above-described embodiment can not limit interest field of the present invention, and interest field of the present invention should rely on claims described later and equivalence range thereof and determine.、
The explanation of＜main pictorial symbolization 〉
210: a plurality of take-up roller unit 220: aligned units
230: pre-treatment distributor (dispenser) 231: bed material (primer) storage element
232,262: upper absorption component 233,263: lower absorption component
234,264: upper piece 235,265: lower piece
236,266: solution transmission unit 237,267: valve
238,268: two-way cylinder 240: guide unit
241: partition wall 250: a plurality of tension force roller units
251: curled portion 260: the reprocessing distributor
261:UV binder solution storage element 270:UV hardening unit
271: cold reflector (Cold mirror) 272: hot mirror (Hot mirror)
273:UV lamp 274:UV reflecting plate
275: quartz ampoule 276: anti-rock tension force roller
280: linear measure longimetry unit 281: encoder
282: encoder idle pulley 283: lead the scroll wheel unit
284: electric-motor drive unit 285: lead scroll wheel idle pulley
290: cut off (Cutting) unit 300: belt conveyor
301: conveyor idler (conveyor idler)
302: cylinder brush (air cylinder brush)
310: control unit 320: nitrogen injects the unit
1000: coating electric wire 2000: the coating wiring harness
Claims (12)
1. a coating electric wire adhering device, is characterized in that,
Comprise:
A plurality of takers-ins are wound with the coating electric wire separately;
Aligned units, allow a plurality of coating electric wires from above-mentioned a plurality of takers-ins separately by a plurality of introducings hole;
The pre-treatment distributor, the bonding force of a plurality of coating electric wires of above-mentioned aligned units has been passed through in raising;
Guide unit allows above-mentioned coating electric wire through pre-treatment keep separately certain intervals and guiding independently;
A plurality of tension force rollers batch in order to give equably tension force according to the formed coating wiring harness of the coating electric wire quantity that is separate state on above-mentioned guide unit;
The reprocessing distributor is for having passed through the coating wiring harness coating UV binder solution of above-mentioned a plurality of tension force rollers;
The UV hardening unit is hardened the coating wiring harness that has applied above-mentioned UV binder solution;
Encoder is encoded by means of the encoder idle pulley, and this encoder idle pulley relies on the coating wiring harness that has bondd to rotate advancing of above-mentioned UV hardening unit;
Lead the scroll wheel unit, and lead scroll wheel idle pulley in opposite directions and is connected electric-motor drive unit, this leads in addition tractive of coating wiring harness that scroll wheel idle pulley handle passed through above-mentioned encoder;
Cutting unit above-mentionedly leads level is put after the scroll wheel unit coating wiring harness and vertically cuts off (Cutting) in addition having passed through;
Belt conveyor is through above-mentioned cutting unit and cut a plurality of coating wiring harness is moved;
Comprise:
Conveyor idler is positioned at above-mentioned belt conveyor upper end, separates and relies on the some tension tractive for fear of a plurality of coating wiring harnesses;
Control unit utilizes the output signal of above-mentioned encoder to control the cut-out action of cutting unit, optionally controls the continuous or discontinuous coating of pre-treatment distributor and reprocessing distributor.
2. coating electric wire adhering device according to claim 1, is characterized in that,
Above-mentioned pre-treatment distributor is processed bed material and is coated to the coating electric wire with liquid phase.
3. coating electric wire adhering device according to claim 2, is characterized in that,
Above-mentioned pre-treatment distributor comprises:
The bed material storage element is equipped with bed material solution;
Upper absorption component and lower absorption component are with upper end and the lower end in contact of coating electric wire and apply solution;
Lower, fixing above-mentioned lower absorption component;
Upper piece, fixing above-mentioned upper absorption component and possessing has the introducing of introducing bed material solution to use the hole; And
The solution transmission unit, in order to allow above-mentioned upper absorption component and lower absorption component absorbent solution be upper piece pass on solution.
4. coating electric wire adhering device according to claim 1, is characterized in that,
Above-mentioned a plurality of tension force roller forms plural at least curled portion separately for the quantity of formation according to the coating wiring harness batches the coating electric wire.
5. coating electric wire adhering device according to claim 1, is characterized in that,
Above-mentioned UV hardening unit comprises: be provided in the UV lamp between cold reflector and hot mirror;
Quartz ampoule or ultraviolet (uv) transmission glass tube between above-mentioned hot mirror and UV lamp reflector element.
6. coating electric wire adhering device according to claim 5, is characterized in that,
Above-mentioned UV hardening unit is equipped with 2 at least, and allows the position of UV lamp form take quartz ampoule or ultraviolet (uv) transmission glass tube as benchmark with crossing one another.
7. coating electric wire adhering device according to claim 6, is characterized in that,
Also possesses the anti-rock tension force roller that has the coating wiring harness that prevents from having bondd to rock between the quartz ampoule of above-mentioned a plurality of UV hardening unit or ultraviolet (uv) transmission are with glass tube.
8. coating electric wire adhering device according to claim 5, is characterized in that,
Comprise that also nitrogen injects the unit, it injects nitrogen for above-mentioned quartz ampoule or ultraviolet (uv) transmission with glass tube.
9. coating electric wire adhering device according to claim 1, is characterized in that,
Above-mentioned take-up direction of leading the scroll wheel unit is opposite with the take-up direction of the coating wiring harness that is wound to the encoder idle pulley.
10. coating electric wire adhering device according to claim 1, is characterized in that,
Above-mentioned pre-treatment distributor or reprocessing distributor comprise:
Bed material storage element or UV binder solution storage element are equipped with solution;
Upper absorption component and lower absorption component are with upper end and the lower end in contact of coating electric wire and apply solution;
Upper piece and lower, fixing above-mentioned upper absorption component and lower absorption component and possess and have the solution that can introduce solution to introduce to use the hole;
The solution transmission unit, in order to allow above-mentioned upper absorption component and lower absorption component absorbent solution be upper piece and lower pass on solution; And
Two-way cylinder, the up and down both direction regulate above-mentioned on piece and lower.
11. a coating electric wire adhesive method comprises the following steps:
First step allows the coating electric wire aligned units by having a plurality of introducings holes and carry out pre-treatment in order to improve bonding force separately that is wound on a plurality of takers-ins;
Second step is guided above-mentioned coating electric wire through pre-treatment independently of one another and guide the coating wiring harness with " it " font between a plurality of tension force roller;
Third step is also hardened at above-mentioned coating wiring harness coating UV binder solution;
The 4th step is rolled the coating wiring harness of above-mentioned sclerosis and encode;
The 5th step relies on the output signal of above-mentioned coding that the coating wiring harness of level storing is vertically cut off (Cutting).
12. coating electric wire adhesive method according to claim 11 is characterized in that,
The coating wiring harness process of above-mentioned third step is provided in the UV lamp between cold reflector and hot mirror, quartz ampoule or the ultraviolet (uv) transmission that is provided between above-mentioned hot mirror and UV lamp reflector element hardened with glass tube.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020100081883A KR100992189B1 (en) | 2010-08-24 | 2010-08-24 | Method and apparatus for bonding insulated wires |
| KR10-2010-0081883 | 2010-08-24 | ||
| PCT/KR2011/006204 WO2012026733A2 (en) | 2010-08-24 | 2011-08-23 | Coated electric wire connecting apparatus and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103180914A true CN103180914A (en) | 2013-06-26 |
| CN103180914B CN103180914B (en) | 2016-03-30 |
Family
ID=43409365
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201180040332.7A Active CN103180914B (en) | 2010-08-24 | 2011-08-23 | Coating bond wires device and method |
Country Status (3)
| Country | Link |
|---|---|
| KR (1) | KR100992189B1 (en) |
| CN (1) | CN103180914B (en) |
| WO (1) | WO2012026733A2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104015497A (en) * | 2014-06-08 | 2014-09-03 | 厦门海普锐精密电子设备有限公司 | Automatic machine with automatic cable marker penetrating device |
| CN109201410A (en) * | 2018-11-06 | 2019-01-15 | 李瑞鹏 | A kind of twisted glue stations of the ship armored cable cable core that can guarantee uniformity |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101196220B1 (en) | 2011-10-05 | 2012-11-05 | 동아베스텍 주식회사 | A cable tie of manufacture method |
| CN116216414B (en) * | 2023-05-04 | 2023-07-25 | 常州中电新能电器科技有限公司 | Wire harness winding and unwinding reel of automotive high-voltage cable |
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| JPH07235224A (en) * | 1994-02-22 | 1995-09-05 | Hitachi Cable Ltd | Ritz wire |
| JPH08273455A (en) * | 1995-03-29 | 1996-10-18 | Mitsubishi Cable Ind Ltd | Manufacture of flat cable |
| JP2002156568A (en) * | 2000-11-21 | 2002-05-31 | Fujikura Ltd | Method for producing optical fiber unit |
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- 2011-08-23 CN CN201180040332.7A patent/CN103180914B/en active Active
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| JPS63271829A (en) * | 1987-04-28 | 1988-11-09 | Hitachi Cable Ltd | Manufacturing device for foam-coated electric wire |
| CN1577641A (en) * | 2003-07-11 | 2005-02-09 | 后藤电子株式会社 | Device for applying varnish to electric wire and method of applying varnish |
| CN1595547A (en) * | 2004-06-24 | 2005-03-16 | 湖北红旗特种电缆有限责任公司 | Technology for producing PVC insulated nylon flexible wire using double machine extruding method |
| KR100952597B1 (en) * | 2009-09-12 | 2010-04-15 | 김용규 | Method and apparatus for bonding halogen free insulated wires |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104015497A (en) * | 2014-06-08 | 2014-09-03 | 厦门海普锐精密电子设备有限公司 | Automatic machine with automatic cable marker penetrating device |
| CN104015497B (en) * | 2014-06-08 | 2016-01-06 | 厦门海普锐精密电子设备有限公司 | Number marking tube device automatic machine worn automatically by a kind of band |
| CN109201410A (en) * | 2018-11-06 | 2019-01-15 | 李瑞鹏 | A kind of twisted glue stations of the ship armored cable cable core that can guarantee uniformity |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103180914B (en) | 2016-03-30 |
| WO2012026733A3 (en) | 2012-05-31 |
| KR100992189B1 (en) | 2010-11-04 |
| WO2012026733A2 (en) | 2012-03-01 |
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