CN103176488A - Control device for welding rod warm box - Google Patents
Control device for welding rod warm box Download PDFInfo
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- CN103176488A CN103176488A CN2013100514655A CN201310051465A CN103176488A CN 103176488 A CN103176488 A CN 103176488A CN 2013100514655 A CN2013100514655 A CN 2013100514655A CN 201310051465 A CN201310051465 A CN 201310051465A CN 103176488 A CN103176488 A CN 103176488A
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- welding rod
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- industrial control
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Abstract
The invention relates to a control device for a welding rod warm box. A temperature module is disposed in the welding rod warm box which is connected to a PLC (programmable logic controller) cabinet through a control bus. The temperature module is connected to the PLC cabinet through a temperature bus. The PLC cabinet is connected with an industrial control computer through a data line. A display of the industrial control computer is provided with a control panel. The industrial control computer is respectively connected with a UPS (uninterrupted power supply) and a printer through wires. The control panel is provided with a temperature display. A fault alarm light, a heating start button and a fan start button are sequentially arranged below the temperature display. A temperature setting key, a power setting key and a baking process setting key are disposed at the lower end of the control panel respectively. A temperature curve display is arranged on the right of the control panel. The PLC cabinet is combined with the industrial control computer to process information, and the welding rod warm box can be automatically controlled. The control device is applicable to welding rod warm boxes.
Description
Technical field
The present invention is to provide the welding utility appliance in mechanical automation field, specifically a kind of electrode thermostat container control device.
Background technology
Along with the raising of welding technology, be to guarantee welding quality, adopt drying baker oven dry welding rod to remove to put into electrode thermostat container after moisture and deposit.But existing electrode thermostat container is independent operation at present, and shortcoming is: heating power can not regulate and control, and local heating is uneven, the technological requirement that is difficult to guarantee to toast welding rod quality.Even cause weld seam to break, affect product quality, especially when shipbuilding was welded, quality influence was fatefulue, can produce security incident.
The structure of existing electrode thermostat container is: the welding rod frame is set in casing, in welding rod frame bottom, the dry combustion method electrothermal tube is set, thermostat and temperature detector are housed, by temperature in the action control electrode thermostat container of thermostat temperature switch on insulation can.
Summary of the invention
In order to overcome the defective of existing electrode thermostat container, the present invention proposes a kind of electrode thermostat container control device.This control device regulates and controls the duty of heating by industrial control computer, realize that welding rod heats up, dewaters, tempering and preservation and controlling, solves the technical matters that electrode thermostat container temperature and baking technology parameter are controlled.
The scheme that technical solution problem of the present invention adopts is:
Be provided with thermal module in electrode thermostat container, electrode thermostat container is connected on the PLC switch board by control bus, and thermal module is connected on the PLC switch board by the temperature bus; Switch board is connected with industrial control computer by data line, and the industrial control computer display is provided with control panel; Industrial control computer is connected with printer with ups power respectively by wire.
Control panel is provided with temperature indicator, and the temperature indicator downside is provided with trouble lamp, heating starting button and fan starting button successively; Lower end on control panel is provided with successively temperature and button, power setting button and baking process is set button is set; The panel right side is provided with the temperature curve display.
Good effect, the present invention combines by PLC Industry Control and industrial control computer information processing, realizes the robotization of electrode thermostat container is controlled.The industrial control computer operation interface is visual in image, simultaneously can record data, and can demonstrate the temperature curve variation diagram, the operation intuitive and convenient can be monitored many electrode thermostat containers with timed unit.Suitable control device as electrode thermostat container is used.
Description of drawings
Fig. 1 is structural drawing of the present invention
Fig. 2 is control panel structural drawing of the present invention
In figure, 1. electrode thermostat container, 2. thermal module, 3.PLC switch board, 4. industrial control computer, 5. control panel, 5.1. temperature indicator, 5.2. trouble lamp, 5.3. heating starting button, 5.4. fan starting button, 5.5. temperature arranges button, 5.6. power setting button, and the 5.7. baking process arranges button, 5.8, temperature curve display, 6.UPS power supply, 7. printer, 8. control bus, 9. temperature bus.
Embodiment
According to shown in Figure 1, be provided with thermal module 2 in electrode thermostat container 1, electrode thermostat container is connected on PLC switch board 3 by control bus 8, and thermal module is connected on the PLC switch board by temperature bus 9; Switch board is connected with industrial control computer 4 by wire, and the industrial control computer display is provided with control panel 5; Industrial control computer is connected with printer 7 with ups power 6 respectively by wire.
According to shown in Figure 2, control panel 5 is provided with temperature indicator 5.1, and the temperature indicator downside is provided with trouble lamp 5.2, heating starting button 5.3 and fan starting button 5.4 successively; Lower end on control panel is provided with successively temperature and button 5.5, power setting button 5.6 and baking process is set button 5.7 is set; The panel right side is provided with temperature curve display 5.8.
Be used in control procedure:
Minute section set temperature sensor in electrode thermostat container, temperature sensor is connected with thermal module in electrode thermostat container by wire, receive the temperature signal of each territory section, the power supply of electrode thermostat container and temperature signal are input in the PLC switch board by control bus and temperature bus, and the PLC switch board is connected with industrial control computer by data line.
After confirming that power supply, data line and equipment state are normal, open electrode thermostat container power supply, PLC switch board power supply and ups power, start industrial control computer, operation control panel starts simultaneously electrode thermostat container and makes electrothermal tube work; The temperature curve of observing control panel temperature curve display changes, and this temperature curve numerical value is to be made of the Temperature numerical that thermal module gathers in electrode thermostat container, checks simultaneously the trouble lamp state; By mouse, heating starting button, fan starting button, temperature are arranged the clicking operation that button, power setting button and baking process arrange button, realize the heating-up temperature of electrode thermostat container and the setting of technological parameter.The heating-up temperature of setting and the software of Flue curing parameter are input in the programming controller of PLC switch board.According to welding rod preheating transpiring moisture, be warmed up to serviceability temperature, the technical parameter of temperature and time is set technological parameter and temperature curve value.
When the needs print file, by the thetagram on printer print temperature curve display.
Shutdown system: first close the control panel on industrial control computer, just can close the power supply of electrode thermostat container, at last industrial control computer, PLC switch board and ups power are closed.
The example explanation:
Described industrial control computer adopts Asus 610, and printer adopts Samsung laser printer 1760, and ups power adopts the special 500VA in mountain, and the PLC switch board adopts Siemens S7-300, and the electrode thermostat container operating power is 12KW.
Can set simultaneously a plurality of control panels on described industrial control computer, each panel is controlled an electrode thermostat container.
Characteristics of the present invention:
1, this control system core is industrial control computer, and these computer software programs are realized the temperature variation of electrode thermostat container is monitored, preserves, records, managed and shows by control panel, and the while can be controlled baking process.
2, industrial control computer by connecting ups power, guarantees under powering-off state, and offering industrial control computer has the enough time save data, the closing control panel.
3, realize multi-controlization of machine, industrial control computer can be controlled a plurality of electrode thermostat containers by a plurality of control panels, and is simple to operation, precise control.
Claims (1)
1. electrode thermostat container control device is characterized in that:
Be provided with thermal module (2) in electrode thermostat container (1), electrode thermostat container is connected on PLC switch board (3) by control bus (8), and thermal module is connected on the PLC switch board by temperature bus (9); Switch board is connected with industrial control computer (4) by wire, and the industrial control computer display is provided with control panel (5); Industrial control computer is connected with printer (7) with ups power (6) respectively by wire;
Control panel (5) is provided with temperature indicator (5.1), and the temperature indicator downside is provided with trouble lamp (5.2), heating starting button (5.3) and fan starting button (5.4) successively; Lower end on control panel is provided with successively temperature and button (5.5), power setting button (5.6) and baking process is set button (5.7) is set; The panel right side is provided with temperature curve display (5.8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100514655A CN103176488A (en) | 2013-02-17 | 2013-02-17 | Control device for welding rod warm box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100514655A CN103176488A (en) | 2013-02-17 | 2013-02-17 | Control device for welding rod warm box |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103176488A true CN103176488A (en) | 2013-06-26 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013100514655A Pending CN103176488A (en) | 2013-02-17 | 2013-02-17 | Control device for welding rod warm box |
Country Status (1)
| Country | Link |
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| CN (1) | CN103176488A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103894713A (en) * | 2014-03-07 | 2014-07-02 | 苏州捷德瑞精密机械有限公司 | Welding rod insulation box |
| CN104635786A (en) * | 2013-11-13 | 2015-05-20 | 余姚市视迈电子技术有限公司 | Welding rod drying box control device and welding rod drying box control method |
| CN104729273A (en) * | 2013-12-18 | 2015-06-24 | 斗山重工业株式会社 | Dispensing device for welding rod dryer |
Citations (8)
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| JPS63262708A (en) * | 1987-04-21 | 1988-10-31 | Nkk Corp | Temperature control method for hot isostatic pressing device |
| CN2546136Y (en) * | 2002-07-03 | 2003-04-23 | 魏玉刚 | Energy-saving straight-burning heat conducting radiation electric welding rod dryer |
| CN2807246Y (en) * | 2005-05-13 | 2006-08-16 | 济南钢铁股份有限公司 | Automatic infrared drying and testing machine |
| CN201352316Y (en) * | 2009-02-13 | 2009-11-25 | 哈尔滨哈飞工业有限责任公司 | Full-automatic intelligent control unit of curing furnace |
| CN201607653U (en) * | 2010-02-10 | 2010-10-13 | 赵平利 | Improved control device for welding-rod drying stove |
| CN102241095A (en) * | 2010-05-12 | 2011-11-16 | 哈尔滨乐普实业发展中心 | Intelligent temperature control method for curing furnace and device thereof |
| CN102591381A (en) * | 2012-03-01 | 2012-07-18 | 桂林电子科技大学 | Heating thermal-insulation device of universal material tester and temperature control method of heating thermal-insulation device |
| CN203070125U (en) * | 2013-02-17 | 2013-07-17 | 葫芦岛市滨海宇通自动化控制有限公司 | Welding rod thermal insulation box control device |
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2013
- 2013-02-17 CN CN2013100514655A patent/CN103176488A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63262708A (en) * | 1987-04-21 | 1988-10-31 | Nkk Corp | Temperature control method for hot isostatic pressing device |
| CN2546136Y (en) * | 2002-07-03 | 2003-04-23 | 魏玉刚 | Energy-saving straight-burning heat conducting radiation electric welding rod dryer |
| CN2807246Y (en) * | 2005-05-13 | 2006-08-16 | 济南钢铁股份有限公司 | Automatic infrared drying and testing machine |
| CN201352316Y (en) * | 2009-02-13 | 2009-11-25 | 哈尔滨哈飞工业有限责任公司 | Full-automatic intelligent control unit of curing furnace |
| CN201607653U (en) * | 2010-02-10 | 2010-10-13 | 赵平利 | Improved control device for welding-rod drying stove |
| CN102241095A (en) * | 2010-05-12 | 2011-11-16 | 哈尔滨乐普实业发展中心 | Intelligent temperature control method for curing furnace and device thereof |
| CN102591381A (en) * | 2012-03-01 | 2012-07-18 | 桂林电子科技大学 | Heating thermal-insulation device of universal material tester and temperature control method of heating thermal-insulation device |
| CN203070125U (en) * | 2013-02-17 | 2013-07-17 | 葫芦岛市滨海宇通自动化控制有限公司 | Welding rod thermal insulation box control device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104635786A (en) * | 2013-11-13 | 2015-05-20 | 余姚市视迈电子技术有限公司 | Welding rod drying box control device and welding rod drying box control method |
| CN104729273A (en) * | 2013-12-18 | 2015-06-24 | 斗山重工业株式会社 | Dispensing device for welding rod dryer |
| CN103894713A (en) * | 2014-03-07 | 2014-07-02 | 苏州捷德瑞精密机械有限公司 | Welding rod insulation box |
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Application publication date: 20130626 |