CN103173045B - A kind of nano concave earth inorganic zinc-rich protective system and preparation method thereof - Google Patents
A kind of nano concave earth inorganic zinc-rich protective system and preparation method thereof Download PDFInfo
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Abstract
The invention discloses a kind of nano concave earth inorganic zinc-rich protective system, be that the first component of 1:2 ~ 4 and second component mix by mass ratio, in first constituent mass percentage ratio 100%, described first component by the inorganic adhesive of mass percentage 68 ~ 87%, the synthetic resin emulsion of 8 ~ 30%, the wetting dispersing agent of 1.5 ~ 4% and 0.5 ~ 2% defoamer form; In second constituent mass percentage ratio 100%, described second component is made up of the component of the zinc powder of mass percentage 85 ~ 98% and the nano concave earth of 2 ~ 15%.Nano concave earth inorganic zinc-rich protective system of the present invention has the advantages such as and snappiness strong with metal base bonding force, salt spray resistance, impact resistance are good, can be applicable to various different occasion.The invention also discloses a kind of preparation method of nano concave earth inorganic zinc-rich protective system, controllability is good, easy handling, and production cost is lower, is easy to suitability for industrialized production.
Description
Technical field
The present invention relates to protective system field, being specifically related to a kind of super-fine zinc dust, nano concave earth, inorganic adhesive of adopting is nano concave earth inorganic zinc-rich protective system of making of main raw material and preparation method thereof.
Background technology
Corrosion of metal, refers to that metal is subject to the chemistry of surrounding medium or electrochemical action and destroyed phenomenon.Corrosion of metal, throughout national economy every field, brings huge loss to national economy.About 100,000,000 tons, the metal scrapped is corroded in the annual whole world according to statistics, accounts for 20% ~ 40% of annual production.At present, the financial loss that causes because of corrosion of metal structure every year of the whole world is up to more than hundreds billion of dollar.For a long time, people adopt multiple technologies to be protected metal always, prevent the generation of corroding.Wherein, one of method that hardware protection against corrosion is effective, the most the most frequently used is at metallic surface coating protective system.
Zinc-rich paint is owing to both having the shielding effect of physical property, and have again electrochemical galvanic protection effect, being thus widely used in the protection against corrosion of pipeline, bridge, vehicle, chemical industry equipment, boats and ships etc., is one of current the most widely used heavy-duty coating.According to the difference of filmogen, zinc-rich paint can be divided into organic zinc-rich paint and the large class of inorganic zinc coating two.Organic zinc-rich paint is for filmogen with synthetic resins (as epoxy resin, poly-vinegar resin etc.), with the rust proof paint that high-content zinc powder is color stuffing, owing to there is volatile organic matter (VOC) in organic zinc-rich paint, thus it has larger negative impact to environment.Inorganic zinc coating is with the aqueous solution of alkalimetal silicate for film forming base fluid, and the high-performance inorganic coating composite with zinc powder.Compare organic zinc-rich paint, inorganic zinc coating environmental protection (VOC free), temperature tolerance are high, are one of environment-friendly type coatings of most development prospect in the world at present.
Inorganic zinc coating has above-mentioned advantage, but also comes with some shortcomings simultaneously: in the coating of inorganic zinc coating, Zn content is more than more than 70%, and comparatively " crisp " impact resistance is not good for coating; Coating and basal body binding force are not high easy to crack, can produce the holiday etc. of be full of cracks.These factors have impact on Corrosion Protection and the comprehensive mechanical property of inorganic zinc coating, limit the widespread use of this coating.
Publication number is that the Chinese invention patent application of CN101418150A discloses a kind of novel waterborne zinc-rich anti-corrosive paint, is made up of first, second component, in this coating total weight percent, comprises: first component, zinc powder 50% ~ 56%, thixotropic agent 10% ~ 15%; Second component, potassium silicate 8% ~ 10%, water 17% ~ 20%, thickening material 1% ~ 2% and auxiliary agent 4% ~ 7%, during use, first, second component mixes and obtains waterborne zinc-rich anti-corrosive paint.Composite by said components, improves the antiseptic property of coating, meanwhile, has good sticking power, high thermal resistance and ageing resistance, make it have long-effective corrosion effect.But the mechanical property of this waterborne zinc-rich anti-corrosive paint is not good, as resistance to impact shock and snappiness are all poor, its mechanical property needs to be improved further.
Summary of the invention
The invention provides a kind of nano concave earth inorganic zinc-rich protective system, composite by each component, resistance to impact shock and the snappiness of nano concave earth inorganic zinc-rich protective system of the present invention can be significantly improved.
A kind of nano concave earth inorganic zinc-rich protective system, mixed by first component and second component, the mass ratio of first component and second component is 1:2 ~ 4;
In first constituent mass percentage ratio 100%, described first component is made up of the component of following mass percentage;
Inorganic adhesive 68% ~ 87%;
Synthetic resin emulsion 8% ~ 30%;
Wetting dispersing agent 1.5% ~ 4%;
Defoamer 0.5% ~ 2%;
In second constituent mass percentage ratio 100%, described second component is made up of the component of following mass percentage;
Zinc powder 85% ~ 98%;
Nano concave earth 2% ~ 15%.
In the present invention, nano concave earth used by recessed native ore powder through purify, Redispersion is prepared from, and is a kind of natural nanometer fibrous inorganic materials.Nano concave earth specific surface area is large, porosity is high, and surface atom has high nonsaturation, therefore the particle surface activity of nano concave earth is very large, by surface treatment and emulsify at a high speed dispersion treatment, dispersible in nano concave earth inorganic zinc-rich protective system of the present invention evenly.In paint solidification process, nano concave earth surface atom and inorganic adhesive react and make coating curing form passive film.The recessed soil of fibrous nano of dispersion effectively can fill the pin hole of coating, suppresses the formation of coating be full of cracks.In addition, nano concave earth has filamentary structure can transmit absorption of stress high-energy in coating, suppresses the generation of tiny crack in coating, thus effectively resists surging force and control critical eigenvalue.Therefore, at the nano concave earth inorganic zinc-rich protective system that above-mentioned specific components and certain content form, there is good resistance to impact shock and snappiness.
As preferably, the modulus of described inorganic adhesive is 3.0 ~ 5.0, the inorganic adhesive of this modulus has better film-forming properties and dry film sticking power, described inorganic adhesive is one or more in potassium silicate solution, sodium silicate solution, lithium silicate solution, multiplely to refer to two or more (comprising two kinds), can commercially available prod be adopted.
Synthetic resin emulsion can improve stability and the dispersiveness of coating, as preferably, described synthetic resin emulsion is benzene emulsion or organosilicon crylic acid latex, benzene emulsion or organosilicon crylic acid latex and the preferred inorganic adhesive of the present invention have better consistency, and nano concave earth inorganic zinc-rich protective system of the present invention can be made to have excellent stability and dispersiveness.
Wetting dispersing agent can improve the dispersion stabilization of solid particulate in coating, as preferably, described wetting dispersing agent is polycarboxylate sodium's type wetting dispersing agent, polycarboxylate sodium's type wetting dispersing agent has better dispersion effect to nano concave earth in the present invention and zinc powder, polycarboxylate sodium's type wetting dispersing agent can adopt commercially available prod, and the model that Nuo Puke company specifically can be adopted to produce is polycarboxylate sodium's type wetting dispersing agent of SN-5040.
Defoamer can suppress the formation of bubble in dope preparing process to reduce dry film pore, as preferably, described defoamer is polyethers defoamer or silica-type defoamer, the SN154 type silica-type defoamer that the SPG-10 type polyethers defoamer that Nantong Hong Feng commercial auxiliaries company limited specifically can be adopted to produce or Hangzhou Ka Ruite chemical company produce, polyethers defoamer or silica-type defoamer are in nano concave earth inorganic zinc-rich protective system of the present invention, diffustivity and good penetrability, have better defoaming effect.
Zinc powder realizes its preservative activity to protected matrix by its electrochemical cathodic protection had and the shielding of certain physical property; as preferably; the granularity of described zinc powder is 300 order to 800 orders, has better film homogeneity with nano concave earth inorganic zinc-rich protective system of the present invention prepared by 300 order to 800 order zinc powders.
Nano concave earth has filamentary structure can transmit absorption of stress high-energy in coating, suppress the generation of tiny crack in coating, thus effectively resist surging force and control critical eigenvalue, as preferably, described nano concave earth is the fibrous attapulgite of diameter 25 ~ 80nm, length 0.5 ~ 3 μm, has more excellent Corrosion Protection and mechanical property with nano concave earth inorganic zinc-rich protective system of the present invention prepared by diameter 25 ~ 80nm, long 0.5 ~ 3 μm of fibrous attapulgite.
Present invention also offers a kind of preparation method of nano concave earth inorganic zinc-rich protective system, preparation process controllability is good, easy handling, and production cost is lower, is easy to suitability for industrialized production.
A preparation method for nano concave earth inorganic zinc-rich protective system, comprises the following steps:
1) preparation of first component: inorganic adhesive, synthetic resin emulsion, wetting dispersing agent and defoamer are mixed, obtains first component;
2) in the first component in step 1), add second component, i.e. nano concave earth and zinc powder, after mixing, obtain nano concave earth inorganic zinc-rich protective system.
Step 2) in, the preparation of described nano concave earth comprises: under the effect of the high shear of 5000 ~ 7000 revs/min, recessed soil is added to the water formation suspension, and add hydrochloric acid and Sodium hexametaphosphate 99, leave standstill after ultra-sonic oscillation, system for the treatment of obviously is divided into the closely knit beds of precipitation of top suspension and bottom, pour out top suspension, the solid after suction filtration is separated obtains nano concave earth through vacuum-drying.Wherein, in preparation process, adding hydrochloric acid and Sodium hexametaphosphate 99 activates to carry out and disperse, is to make the abundant aquation dispersion of recessed soil to suspension ultra-sonic oscillation.
Step 2) in, in the first component in step 1), add second component, be preferably and first in the first component in step 1), add nano concave earth, 1000 ~ 3000 revs/min of high-speed stirring emulsifications, then add zinc powder.First add nano concave earth, high-speed stirring emulsification, be conducive to nano concave earth to be uniformly dispersed in coating, make nano concave earth can transmit absorption of stress high-energy better, suppress the generation of tiny crack in coating, add zinc powder more afterwards, zinc powder makes the nano concave earth inorganic zinc-rich protective system of final preparation have better film homogeneity.
Compared with prior art, advantage of the present invention is as follows:
One, nano concave earth inorganic zinc-rich protective system of the present invention, first component is made up of the inorganic adhesive of certain content, synthetic resin emulsion, wetting dispersing agent and defoamer, second component is made up of the zinc powder of certain content and nano concave earth, nano concave earth used is natural mineral, raw material sources is extensive, low price, composite by each component, can significantly improve resistance to impact shock and the snappiness of nano concave earth inorganic zinc-rich protective system of the present invention.Nano concave earth inorganic zinc-rich protective system of the present invention has with metal base bonding force strong, and the advantages such as salt spray resistance, impact resistance are good, it is not only suitable for heavy antisepsis aspect, and may be used for the occasion very high to coating mechanical property requirements.Nano concave earth inorganic zinc-rich protective system of the present invention can be widely used in offshore drill and adopt the corrosionproof protections such as oil platform, boats and ships, petrochemical equipment and coastal region bridge, pipeline, has good economic benefit and wide market outlook.
Two, nano concave earth inorganic zinc-rich protective system of the present invention can adopt spraying or brush, and coating rate of drying is fast, and film has fine matching capacity as the priming paint of metallic surface with other antifouling paste, can salt spray resistance and damp and hot experiment destruction for a long time.
Three, the preparation method of nano concave earth inorganic zinc-rich protective system of the present invention, preparation process controllability is good, easy handling, and production cost is lower, is easy to industrialization scale operation.
Accompanying drawing explanation
Fig. 1 is the transmission electron microscope photo of nano concave earth of the present invention (i.e. the fibrous attapulgite of diameter 25 ~ 80nm, length 0.5 ~ 3 μm).
Embodiment
By embodiment, the present invention is described in further detail.
A preparation method for nano concave earth inorganic zinc-rich protective system, comprises the following steps:
1) preparation of first component:
In first constituent mass percentage ratio 100%, first component adopts the component of following mass percentage;
Inorganic adhesive 68% ~ 87%;
Synthetic resin emulsion 8% ~ 30%;
Wetting dispersing agent 1.5% ~ 4%;
Defoamer 0.5% ~ 2%;
By modulus be 3.0 ~ 5.0 inorganic adhesive (in potassium silicate solution, sodium silicate solution, lithium silicate solution one or more) put into container, in stirring, add the obtained first component of above-mentioned synthetic resin emulsion (benzene emulsion or organosilicon crylic acid latex), wetting dispersing agent (polycarboxylate sodium's type wetting dispersing agent) and defoamer (polyethers defoamer or silica-type defoamer);
2) preparation of nano concave earth in second component: under the effect of high-speed stirring (6000 revs/min), recessed for 50g soil is added in 1000mL deionized water and form suspension, and add 2.5mol hydrochloric acid and 1.0mol Sodium hexametaphosphate 99, through ultra-sonic oscillation, make the abundant aquation dispersion of recessed soil, then three hours are left standstill, system for the treatment of obviously is divided into the closely knit beds of precipitation of top suspension and bottom, pour out top suspension, solid after suction filtration is separated is vacuum-drying 12 hours obtained above-mentioned nano concave earths at 60 DEG C, i.e. diameter 25 ~ 80nm, the fibrous attapulgite of long 0.5 ~ 3 μm, the transmission electron microscope photo of this nano concave earth as shown in Figure 1.
3) preparation of nano concave earth inorganic zinc-rich protective system:
In second constituent mass percentage ratio 100%, second component is made up of the component of following mass percentage;
Zinc powder 85% ~ 98%;
Nano concave earth 2% ~ 15%.
By step 2) nano concave earth prepared adds in oneself the first component through preparing, by high speed (6000 revs/min) emulsification, nano concave earth is uniformly dispersed in a liquid, finally, add 300 ~ 800 order zinc powders, the mass ratio of first component and second component is 1:2 ~ 4, make the two fully be mixed evenly, obtain nano concave earth inorganic zinc-rich protective system.
The resistance to impact shock of nano concave earth inorganic zinc-rich protective system of the present invention, salt fog resistance, snappiness and sticking power are respectively according to GB/T1732-1993, GB/T1771-1991, GB/T1731-1993, GB/T1720-1989 standard testing.
Embodiment 1
1) potassium silicate-sodium silicate solution (ocean, Xingtai Chemical Co., Ltd. production that 87 grams of moduluses are 3.5 is got, model DY-KN), and add 10 grams of benzene emulsions (ROHM AND HAAS AS-398), 2 grams of wetting dispersing agents (model that Nuo Puke company produces is polycarboxylate sodium's type wetting dispersing agent of SN-5040) and 1 gram of defoamer (the SPG-10 type polyethers defoamer that Nantong Hong Feng commercial auxiliaries company limited produces), stirring makes it disperse completely, makes first component;
2) 8 grams of nano concave earths (the fibrous attapulgite of diameter 25 ~ 80nm, length 0.5 ~ 3 μm) are added in above-mentioned first component solution, stirring under 1500 revs/min of conditions makes nano concave earth be uniformly dispersed in a liquid in 1.5 hours, finally add 292 gram of 500 order zinc powder, the mass ratio of first component and second component is 1:3, and Keep agitation 30 minutes, filter and obtain nano concave earth inorganic zinc-rich protective system.
The present embodiment nano concave earth inorganic zinc-rich protective system high pressure Air spraying is sprayed onto respectively on the tinplate matrix of sand paper process and on the iron plate of sandblasting.After solidifying completely, obtain film model Y1.Give over to benchmark test.
Embodiment 2
1) potassium silicate solution (ocean, the Xingtai Chemical Co., Ltd. production that 81 grams of moduluses are 4.0 is got, model DY-K) and add 15 grams of benzene emulsions (ROHM AND HAAS AS-398), 2.5 grams of wetting dispersing agents (model that Nuo Puke company produces is polycarboxylate sodium's type wetting dispersing agent of SN-5040) and 1.5 grams of defoamers (the SPG-10 type polyethers defoamer that Nantong Hong Feng commercial auxiliaries company limited produces), stirring makes it disperse completely, makes first component.
2) 10 grams of nano concave earths (the fibrous attapulgite of diameter 25 ~ 80nm, length 0.5 ~ 3 μm) are added in above-mentioned first component solution, stirring under 1500 revs/min of conditions makes nano concave earth be uniformly dispersed in a liquid in 1.5 hours, finally add 290 gram of 600 order zinc powder, the mass ratio of first component and second component is 1:3, and Keep agitation 30 minutes, filter and obtain nano concave earth inorganic zinc-rich protective system.
The present embodiment nano concave earth inorganic zinc-rich protective system high pressure Air spraying is sprayed onto respectively on the tinplate matrix of sand paper process and on the iron plate of sandblasting.After solidifying completely, obtain film model Y2.Give over to benchmark test.
Embodiment 3
1) get 86 grams of moduluses be the lithium silicate solution (production of Zibo chemical reagent Co., Ltd., Factory) of 4.8 and add 8 grams of benzene emulsions (ROHM AND HAAS AS-398), 4 grams of wetting dispersing agents (model that Nuo Puke company produces is polycarboxylate sodium's type wetting dispersing agent of SN-5040) and 2 grams of defoamers (the SN154 type silica-type defoamer that Hangzhou Ka Ruite chemical company produces), stirring makes it disperse completely, makes first component.
2) 4 grams of nano concave earths (the fibrous attapulgite of diameter 25 ~ 80nm, length 0.5 ~ 3 μm) are added in above-mentioned first component, stirring under 1500 revs/min of conditions makes nano concave earth be uniformly dispersed in a liquid in 1.5 hours, finally add 196 gram of 400 order zinc powder, the mass ratio of first component and second component is 1:2, and Keep agitation 30 minutes, filter and obtain nano concave earth inorganic zinc-rich protective system.
The present embodiment nano concave earth inorganic zinc-rich protective system high pressure Air spraying is sprayed onto respectively on the tinplate matrix of sand paper process and on the iron plate of sandblasting.After solidifying completely, obtain film model Y3.Give over to benchmark test.
Embodiment 4
1) potassium silicate-sodium silicate solution (ocean, Xingtai Chemical Co., Ltd. production that 68 grams of moduluses are 3.0 is got, model DY-KN) and add 30 grams of organosilicon crylic acid latexs (east subfamily power BC-3206), 1.5 grams of wetting dispersing agents (model that Nuo Puke company produces is polycarboxylate sodium's type wetting dispersing agent of SN-5040) and 0.5 gram of defoamer (the SN154 type silica-type defoamer that Hangzhou Ka Ruite chemical company produces), stirring makes it disperse completely, makes first component.
2) 30 grams of nano concave earths (the fibrous attapulgite of diameter 25 ~ 80nm, length 0.5 ~ 3 μm) are added in above-mentioned first component solution, stirring under 1500 revs/min of conditions makes nano concave earth be uniformly dispersed in a liquid in 1.5 hours, finally add 170 gram of 300 order zinc powder, the mass ratio of first component and second component is 1:2, and Keep agitation 30 minutes, filter and obtain nano concave earth inorganic zinc-rich protective system.
The present embodiment nano concave earth inorganic zinc-rich protective system high pressure Air spraying is sprayed onto respectively on the tinplate matrix of sand paper process and on the iron plate of sandblasting.After solidifying completely, obtain film model Y4.Give over to benchmark test.
Embodiment 5
1) get 80 grams of moduluses be the lithium silicate-sodium silicate solution (production of Zibo chemical reagent Co., Ltd., Factory) of 3.0 and add 15 grams of organosilicon crylic acid latexs (east subfamily power BC-3206), 3 grams of wetting dispersing agents (model that Nuo Puke company produces is polycarboxylate sodium's type wetting dispersing agent of SN-5040) and 2 grams of defoamers (the SN154 type silica-type defoamer that Hangzhou Ka Ruite chemical company produces), stirring makes it disperse completely, makes first component.
2) 20 grams of nano concave earths (the fibrous attapulgite of diameter 25 ~ 80nm, length 0.5 ~ 3 μm) are added in above-mentioned first component, stirring under 1500 revs/min of conditions makes nano concave earth be uniformly dispersed in a liquid in 1.5 hours, finally add 380 gram of 800 order zinc powder, the mass ratio of first component and second component is 1:4, and Keep agitation 30 minutes, filter and obtain nano concave earth inorganic zinc-rich protective system.
The present embodiment nano concave earth inorganic zinc-rich protective system high pressure Air spraying is sprayed onto respectively on the tinplate matrix of sand paper process and on the iron plate of sandblasting.After solidifying completely, obtain film model Y5.Give over to benchmark test.
The rich zinc of table 1 is coated with lamina membranacea performance evaluation
As can be seen from the test results, nano concave earth inorganic zinc-rich protective system of the present invention has the sticking power close with conventional zinc-rich anti-corrosive paint, but its resistance to impact shock and snappiness are significantly improved, simultaneously, salt spray resistance also has lifting, it is not only suitable for heavy antisepsis aspect, and may be used for the occasion very high to coating mechanical property requirements.The film model that conventional rich zinc painting lamina membranacea obtains after referring to and adopting commercially available inorganic zinc coating spraying, solidification.
In existing zinc-rich anti-corrosive paint, some due to resistance to impact shock and snappiness not good, resistance to impact shock and snappiness are not carried out to the sign of data, directly cannot compare with nano concave earth inorganic zinc-rich protective system of the present invention, but some technical scheme also discloses resistance to impact shock and flexible characterization data, the Chinese invention patent application being CN101445676A as publication number discloses a kind of high-efficient zinc-rich anti-corrosive paint and preparation thereof, the resistance to impact shock of its high-efficient zinc-rich anti-corrosive paint is 50kgcm(GB/T1732-1993), snappiness is 1mm(GB/T1731-1993), testing method is identical with the present invention, and the resistance to impact shock in nano concave earth inorganic zinc-rich protective system embodiment of the present invention is 110 ~ 125kgcm, compared to prior art, have and improved very significantly.
Claims (8)
1. a nano concave earth inorganic zinc-rich protective system, is characterized in that, is mixed by first component and second component, and the mass ratio of first component and second component is 1:2 ~ 4;
In first constituent mass percentage ratio 100%, described first component is made up of the component of following mass percentage;
Described wetting dispersing agent is polycarboxylate sodium's type wetting dispersing agent;
In second constituent mass percentage ratio 100%, described second component is made up of the component of following mass percentage;
Zinc powder 85% ~ 98%;
Nano concave earth 2% ~ 15%;
Described nano concave earth is the fibrous attapulgite of diameter 25 ~ 80nm, length 0.5 ~ 3 μm.
2. nano concave earth inorganic zinc-rich protective system according to claim 1, is characterized in that, the modulus of described inorganic adhesive is 3.0 ~ 5.0.
3. nano concave earth inorganic zinc-rich protective system according to claim 1 and 2, is characterized in that, described inorganic adhesive is one or more in potassium silicate solution, sodium silicate solution, lithium silicate solution.
4. nano concave earth inorganic zinc-rich protective system according to claim 1, is characterized in that, described synthetic resin emulsion is benzene emulsion or organosilicon crylic acid latex.
5. nano concave earth inorganic zinc-rich protective system according to claim 1, is characterized in that, described defoamer is polyethers defoamer or silica-type defoamer.
6. nano concave earth inorganic zinc-rich protective system according to claim 1, is characterized in that, the granularity of described zinc powder is 300 order to 800 orders.
7. the preparation method of the nano concave earth inorganic zinc-rich protective system according to any one of claim 1 ~ 6, is characterized in that, comprise the following steps:
1) preparation of first component: inorganic adhesive, synthetic resin emulsion, wetting dispersing agent and defoamer are mixed, obtains first component;
2) to step 1) in first component in add second component, i.e. nano concave earth and zinc powder, obtain nano concave earth inorganic zinc-rich protective system after mixing.
8. the preparation method of nano concave earth inorganic zinc-rich protective system according to claim 7, it is characterized in that, step 2) in, the preparation of described nano concave earth comprises: under the effect of the high shear of 5000 ~ 7000 revs/min, recessed soil is added to the water formation suspension, and add hydrochloric acid and Sodium hexametaphosphate 99, leave standstill after ultra-sonic oscillation, system for the treatment of obviously is divided into the closely knit beds of precipitation of top suspension and bottom, pour out top suspension, the solid after suction filtration is separated obtains nano concave earth through vacuum-drying.
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CN102676028A (en) * | 2012-06-07 | 2012-09-19 | 复旦大学 | Long-acting waterborne nanometer attapulgite clay/epoxy anticorrosive coating material and preparing method thereof |
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