CN103171030B - Concrete core slab continuous extruder - Google Patents
Concrete core slab continuous extruder Download PDFInfo
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- CN103171030B CN103171030B CN201310104056.7A CN201310104056A CN103171030B CN 103171030 B CN103171030 B CN 103171030B CN 201310104056 A CN201310104056 A CN 201310104056A CN 103171030 B CN103171030 B CN 103171030B
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- storehouse
- charge door
- core rod
- extruding
- concrete
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Abstract
This technology provide a kind of can continuous production concrete core slab, concrete core slab continuous extruder that production efficiency is high, it comprises frame, outlet that to be the import other end be in the one end be fixed in frame extrude storehouse; The upper bulkhead extruding storehouse arranges charge door, charge door cover plate is set at charge door place; Charge door cover plate is connected with driving the charge door cover plate drive unit be arranged in frame of charge door cover plate movement; Be provided with at least one core rod extruding in storehouse, one end of core rod is connected with the one end stretching into the knife rest bar extruded in the import of storehouse, and the other end of knife rest bar is arranged in frame; Core rod, from the one end be connected with knife rest bar to the other end, reduces after the periphery of its cross section increases gradually more gradually; The push pedal that outer peripheral face and the inwall extruding storehouse import department match is slidably arranged on knife rest bar, and push pedal is connected with the push pedal thrust unit be arranged on support driving push pedal to move left and right along knife rest bar.
Description
Technical field
This technology relates to the preparation facilities of concrete core slab, particularly relates to the continuous preparation device of concrete core slab.
Background technology
Present concrete core slab all adopts template, and with manual method preparation, production efficiency is low, waste of manpower.
Summary of the invention
The object of this technology be to provide a kind of can continuous production concrete core slab, concrete core slab continuous extruder that production efficiency is high.
This concrete core slab continuous extruder, comprises frame, outlet that to be the import other end be in the one end be fixed in frame extrude storehouse; The upper bulkhead extruding storehouse arranges charge door, charge door cover plate is set at charge door place; Charge door cover plate is connected with driving the charge door cover plate drive unit be arranged in frame of charge door cover plate movement; Be provided with at least one core rod extruding in storehouse, one end of core rod is connected with the one end stretching into the knife rest bar extruded in the import of storehouse, and the other end of knife rest bar is arranged in frame; Core rod, from the one end be connected with knife rest bar to the other end, reduces after the periphery of its cross section increases gradually more gradually; The push pedal that outer peripheral face and the inwall extruding storehouse import department match is slidably arranged on knife rest bar, and push pedal is connected with the push pedal thrust unit be arranged on support driving push pedal to move left and right along knife rest bar.
The beneficial effect of this technology: because core rod is from the one end be connected with knife rest bar to the other end, reduces after the periphery of its cross section increases gradually more gradually; That is, core rod outer surface and the gap of extruding between the inwall of storehouse first reduce to increase gradually more gradually.We are core rod outer surface and extrude the region that gap between the inwall of storehouse first reduces gradually and be referred to as compressional zone, and core rod outer surface and the region increased gradually after extruding between the inwall of storehouse gap are referred to as to loosen district.When concrete passes through from core rod outer surface and the gap of extruding between the inwall of storehouse, first from compressional zone by time increased by compacted, density, and then through loosening district, volume of concrete after compression increases, unclamps (its internal stress may be made to be discharged), when such concrete leaves core rod, core rod place originally just defines concrete hollow part, and the concrete of hollow part periphery can not cave in, slump.If remained unchanged again after core rod outer surface and the gap of extruding between the inwall of storehouse first reduce gradually, concrete is compressed rear one and is kept this state, when leaving core rod Deng concrete, perhaps due to the releasable more greatly and not reason of concrete internal stress, the concrete of hollow part periphery will cave in, slump, and product quality is defective.
During use, the process of this extruder production concrete core slab is as follows.The concrete be stirred is added from charge door and extrudes storehouse, use charge door cover plate to build charge door; Driving push pedal is moved, and concrete being promoted from extruding outlet side, storehouse import one lateral extrusion storehouse, concrete is passed through from core rod and the gap of extruding between the inwall of storehouse, but push pedal can not move to the periphery maximum of core rod; Driving push pedal oppositely movement is repositioned to the sidepiece below charge door; Meanwhile, charge door cover plate is removed from charge door.Repetition said process.Why push pedal can not move to the periphery maximum of core rod, to ensure that the part by compressing in rear concrete also stays compressional zone, like this, push pedal promotes the concrete added from charge door next time, after the concrete that adds when being compressed by compressional zone, reliable contacts just and between the previous concrete staying in compressional zone, the pressure between them is just very large, previous concrete can and after merge completely between the concrete that adds and can not gap be had.Like this, use this extruder, the concrete core slab of endless can be produced completely.
Therefore, the hollow part of the concrete core slab using this extruder to produce can not cave in, slump.Concrete is through overcompression, and density is comparatively large, and obtained concrete core slab intensity is high.Can continuous seepage, production efficiency is high.The concrete core slab of random length can be produced.
Above-mentioned concrete core slab continuous extruder, core rod has multiple, and each mold insert structure is identical; Each core rod maximum cross section area sum is x, the each core rod one end cross-sectional area sum be connected with knife rest bar is y, each core rod other end cross-sectional area sum is z, extrude storehouse cross-sectional area w, 3.5 (w-x) >=w-y >=2.5 (w-x), w-x> w-z>w-y.Like this, further ensure concrete compression ratio (about 2.5 to 3.5 times), meanwhile, also ensure that the concrete of hollow part periphery can not cave in, come off, improve the quality of cored slab.Core rod is distributed on same horizontal plane, and the distance between adjacent two core rods is equal.Like this, the cored slab with multiple hollow part (identical with core rod quantity) be positioned in same level can be produced.The core rod one end cross section be connected with knife rest bar is hexagon, and other end cross section is the quadrangle of band fillet.Like this, on the concrete core slab produced, namely hollow part is the quadrangle of multiple band fillet be positioned in same level, and this cored slab can carry larger power.The central part of the core rod one end be connected with knife rest bar has stepped hole, the knife rest bar one end be connected with core rod is provided with the cylinder stretched in stepped hole, cylindrical central part has screw, and the bolt coordinated with screw is fixed on core rod on knife rest bar through stepped hole.The syndeton of this knife rest bar and core rod is simple, reliable, prevents exposing of connecting bolt, reduces the resistance of concrete movement.
Certainly, also can be that core rod is distributed at least two horizontal planes, the distance between adjacent two core rods of a horizontal plane be equal, and the core rod being positioned at different level staggers setting up and down.Like this, the cored slab with multiple hollow part (identical with core rod quantity) be positioned on different level can be produced.Core rod is distributed on three horizontal planes; One end of knife rest bar is connected with core rod one end by upper and lower three connecting plates, and the core rod be positioned on same horizontal plane is connected on same connecting plate.The core rod other end is hexagon, and like this, on the concrete core slab produced, namely hollow part is multiple hexagons be positioned on three horizontal planes, and this cored slab can carry larger power, and the concrete of hollow part periphery caves in, the possibility that comes off is less.
Conveniently concrete being added extrudes in storehouse, above-mentioned concrete core slab continuous extruder, and arrange feed bin extruding top, storehouse, the discharging opening of feed bin communicates with charge door; Through feed bin when charge door cover plate moves, periphery and the feed bin inwall of charge door cover plate match.Preferably, it also comprises mobile trolley device, mobile trolley device comprises stir storehouse, the shaft be arranged in stir storehouse, the stirring vane arranged on shaft, the travelling carriage be connected with stir storehouse, shaft be arranged on travelling carriage, be connected for the shaft drive unit driving shaft to rotate; Travelling carriage is slidably arranged in frame, and travelling carriage is connected with the mobile truck drive unit driving mobile trolley device to move left and right relative to frame; When mobile trolley device moves to a certain position, the outlet of stir storehouse communicates with the import of feed bin; When mobile trolley device moves to another position, the outlet of stir storehouse is arranged on shutter in frame, that be positioned at feed bin side and closes.Like this, while push pedal carries out concrete being carried out to compression operation, stir storehouse returns to shutter top, and concrete can be placed in stir storehouse and stir; When the compression end of job, charge door cover plate leave charge door, then drive mobile trolley device, the outlet of stir storehouse communicates with the import of feed bin, and the concrete be stirred just falls in feed bin automatically; Then mobile trolley device is driven, stir storehouse returns to shutter top, then by the movement of charge door cover plate, concrete press-in in feed bin is extruded in storehouse, carry out next step operation, enhance productivity so further, simultaneously by stirring vane on shaft to concrete stirring, to also prevent in stir storehouse concrete solidifies.Preferred again, conveniently feed in raw material to stir storehouse, it also comprises the hopper be arranged in frame; When the outlet shutter of stir storehouse is closed, the outlet of hopper communicates with the import of stir storehouse.Preferably, mobile truck drive unit is oil cylinder.
Above-mentioned concrete core slab continuous extruder, extruding storehouse is the cuboid that four blocks of plates surround, the inwall extruding storehouse is provided with the lug boss extending to and extrude storehouse outlet, is extruding on the inwall of storehouse to relative another of storehouse inwall of extruding arranging lug boss the recess corresponding with lug boss is set.Like this, the outer peripheral face of the cored slab produced is exactly and the rectangle extruded storehouse and match, meanwhile, two sides that cored slab is relative just define the fin (coincideing with the recess extruded on the inwall of storehouse) matched and groove (coincideing with the lug boss extruded on the inwall of storehouse).Like this, cored slab is when splicing, and fin can embed groove, defines tenon groove structure, convenient splicing, also improves the rear intensity of splicing.
Above-mentioned concrete core slab continuous extruder, it also comprises wire-electrode cutting device, and wire-electrode cutting device comprises slip and arranges the cutting rack in frame, the line of cut be arranged on cutting rack; Cutting rack is positioned at extrudes storehouse export department; Cutting rack is connected from extruding the cutting rack drive unit of outlet side, storehouse to opposite side movement with drive cutting rack, line of cut.Although, this extruder can the cored slab of production random length, but may the terminal surface of cored slab may out-of-flatness, in order to terminal surface smooth of cored slab, simultaneously also in order to the more accurate cored slab of length can be produced, this cored slab of wire-electrode cutting device can be used to cut off.Line of cut moves to opposite side from the side of cored slab and just cored slab is cut off under the drive of cutting rack, and two end faces of the cored slab that cut line cuts off are just very smooth.Adopt line of cut to cut, other will be caused to damage to cored slab, cut surface is smooth.Preferably, cutting rack drive unit is oil cylinder.
Above-mentioned concrete core slab continuous extruder, push pedal thrust unit is oil cylinder.Adopt oil cylinder pushing push pedal, compared to the push pedal thrust unit (as motor) of other type, thrust is large, and large to concrete pressure, power is little.
Above-mentioned concrete core slab continuous extruder, charge door cover plate drive unit is oil cylinder.
Above-mentioned concrete core slab continuous extruder, core rod is from the one end be connected with knife rest bar to the other end, and the periphery of its cross section first increases gradually, then remains unchanged, and then reduces gradually.We are core rod outer surface and extrude the region that the gap between the inwall of storehouse remains unchanged and be referred to as pressurize district, when concrete passes through from core rod outer surface and the gap of extruding between the inwall of storehouse, first from compressional zone by time increased by compacted, density, keep volume, density constant again through pressurize district, and then through loosening district, volume of concrete after compression increases, unclamps (its internal stress may be made to be discharged), like this, the change of concrete internal stress is more mild, prevent hollow part periphery further concretely to cave in, slump.
This technology provides one simultaneously can continuous seepage, production efficiency is high, can produce the concrete core slab continuous producing method of the concrete core slab of random length, and the concrete core slab density that the method is produced is larger, intensity is high, and hollow part can not cave in, slump.
This concrete core slab continuous producing method, use above-mentioned concrete core slab continuous extruder, it comprises the steps:
A, the concrete be stirred added from charge door and extrudes storehouse, use charge door cover plate to build charge door;
B, driving push pedal are moved, and concrete being promoted from extruding outlet side, storehouse import one lateral extrusion storehouse, concrete is passed through from core rod and the gap of extruding between the inwall of storehouse, but push pedal can not move to the periphery maximum of core rod;
C, driving push pedal oppositely movement are repositioned to the sidepiece below charge door; Meanwhile, charge door cover plate is removed from charge door.
D, repeat above-mentioned steps a, b, c; Shaping concrete core slab just constantly exports out from extruding storehouse.
Preferably, it also comprises the steps: when shaping concrete core slab reaches the length of needs, by cutter sweep, the cored slab extruded is cut off.
This technology additionally provides one simultaneously can continuous seepage, production efficiency is high, can produce the concrete core slab continuous producing method of the concrete core slab of random length, and the concrete core slab density that the method is produced is larger, intensity is high, and hollow part can not cave in, slump.
This concrete core slab continuous producing method, comprises the steps:
The outlet of a, the stir storehouse plate that is blocked is closed, and toward stir storehouse in, add concrete, the action of shaft drive unit drives shaft rotation, stirs concrete;
B, the action of mobile truck drive unit, drive stir storehouse to move to side, and stir storehouse is separated with material shutter, and the lower part outlet of stir storehouse communicates with the upper inlet of feed bin; Concrete falls in stir storehouse to be extruded in the import department of storehouse with in feed bin;
C, the action of mobile truck drive unit, drive stir storehouse oppositely movement, stir storehouse is separated with feed bin and moves to shutter top; The lower part outlet of the stir storehouse plate that is blocked is closed; In stir storehouse, add concrete, the action of shaft drive unit, shaft rotates, and stirs concrete;
D, the action of charge door cover plate drive unit, drive charge door cover plate to move down, charge door cover plate arrives bin outlet place through feed bin, material press-in in feed bin is extruded in storehouse, closes simultaneously and extrude storehouse charge door;
E, the action of push pedal thrust unit, drive push pedal to move, and concrete being promoted from extruding outlet side, storehouse import one lateral extrusion storehouse, concrete is passed through from core rod and the gap of extruding between the inwall of storehouse, but push pedal can not move to the periphery maximum of core rod;
F, the action of push pedal thrust unit, driving push pedal oppositely movement is repositioned to the sidepiece below charge door; Meanwhile, the action of charge door cover plate drive unit, drives charge door cover plate to leave charge door place and moves up, until the lower surface of charge door cover plate is higher than stir storehouse upper surface.
G, repeat above-mentioned steps b-f, shaping concrete core slab just constantly exports out from extruding storehouse.
Preferably, it also comprises the steps: when shaping concrete core slab reaches the length of needs, by cutter sweep, the cored slab extruded is cut off.
Accompanying drawing explanation
Fig. 1 is the front view of concrete core slab continuous extruder.
Fig. 2 is the left view of concrete core slab continuous extruder.
Fig. 3 is the connection diagram of the parts such as knife rest bar, knife rest bar fixed block, push pedal, push rod.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is the schematic diagram of push pedal.
Fig. 6 is the schematic diagram of knife rest bar fixed block.
Fig. 7 is the left view of Fig. 6.
Fig. 8 is the schematic diagram of knife rest bar.
Fig. 9 is the left view of Fig. 8.
Figure 10 is the connection diagram such as push pedal, push rod.
Figure 11 is the schematic diagram extruding storehouse.
Figure 12 is the left view of Figure 11.
Figure 13 is the front view of mobile trolley device.
Figure 14 is the left view of Figure 13.
Figure 15 is the top view of Figure 13.
Figure 16 is the schematic diagram of wire-electrode cutting device.
Figure 17 is wire-electrode cutting device and the relativeness schematic diagram extruding storehouse.
Figure 18 is the core rod front view in embodiment 1.
Figure 19 is the left view of Figure 18.
Figure 20 is the right view of Figure 18.
Figure 21 is the top view of Figure 18.
Figure 22 is the schematic diagram of die arrangement.
Figure 23 be embodiment 1 produce go out cored slab schematic diagram.
Figure 24 is the stereogram that the core rod in embodiment 2 is connected with knife rest bar.
Figure 25 is the front view that the core rod in embodiment 2 is connected with knife rest bar.
Figure 26 is the left view that the core rod in embodiment 2 is connected with knife rest bar.
Figure 27 is the top view that the core rod in embodiment 2 is connected with knife rest bar.
Figure 28 be embodiment 2 produce go out cored slab schematic diagram.
Detailed description of the invention
Embodiment 1:
See the concrete core slab continuous extruder shown in Fig. 1,2, comprise and extrude storehouse 1, core rod 2, push plate device 3, mobile trolley device 4, knife rest bar 5, die arrangement 7, wire-electrode cutting device 9, frame 10, hopper 11, feed bin 12, shutter 13.
Extruding storehouse 1 is four pieces of cuboids extruded storehouse plate 101 and surround, and left end is import 106, and right-hand member is outlet 107.The inwall that relative two pieces are extruded storehouse plate 101 is provided with side convex template 102, re-entrant mold plate 103.Side convex template 102 is provided with parallel two and extends to the lug boss 104 extruding storehouse outlet, re-entrant mold plate 103 is provided with parallel two and extends to the recess 105 extruding storehouse outlet, recess 105 and lug boss 104 are corresponding tenon groove structures.
Die arrangement 7 comprises pressing mold lower plate 71,72, two, pressing mold frame parallel pressing mold guide pillar 73, pressing mold oil cylinder 74.Pressing mold lower plate 71 is arranged on the bottom of pressing mold frame; Pressing mold guide pillar 73 is arranged on the top of pressing mold frame, and in the guide pin bushing being arranged in frame slided up and down.The cylinder body of pressing mold oil cylinder 74 is arranged in frame, and its piston rod is connected with pressing mold frame, to drive pressing mold lower plate 71(pressing mold frame 72, pressing mold guide pillar 73) move up and down along guide pin bushing.
Arrange the feed bin 12 surrounded primarily of four blocks of plates 121 extruding top, storehouse, the bottom discharging opening of feed bin communicates with the charge door opened on the upper bulkhead extruding storehouse; Pressing mold lower plate 71 periphery and feed bin inwall match, and also match with the periphery of charge door simultaneously.
When pressing mold oil cylinder 74 action, when driving pressing mold lower plate to move up and down, pressing mold lower plate through feed bin, and can stretch in charge door and covers charge door.Therefore, pressing mold lower plate also plays the effect of charge door cover plate, also can be regarded as charge door cover plate.
Be provided with eight core rods 2 extruding in storehouse, each core rod is on same horizontal plane, and the distance between adjacent two core rods is equal.
The right-hand member of eight knife rest bars 5 stretches into be extruded in the import of storehouse, and the right part cylinder 51 of its eight knife rest bars 5 stretches in the stepped hole 26 on the left side of core rod.Cylinder 51 periphery coordinates with stepped hole 26 inner circumferential, and bolt 201 passes the stage portion of stepped hole 26 and coordinates with the screw that cylinder 51 central part has, thus core rod is connected with knife rest bar.The left end of knife rest bar is with in the knife rest rod aperture 205 stretched on knife rest bar fixed block 202, and by the holding screw 203 stretched in the screw 206 on knife rest bar fixed block, knife rest bar and knife rest bar fixed block are fixedly linked, knife rest bar fixed block is bolted to connection in frame 10.
The right-hand member of core rod 2 stretches in the outlet of extruding in storehouse, but does not stretch out and extrude storehouse.See Figure 19, the left side 21 of core rod 2 is hexagon, and right side 23 is the quadrangle of band fillet.From left end to right-hand member, increase gradually in the periphery of scope inner mould core 2 cross section in 27th district (cross-sectional circumference is transitioned into band fillet gradually quadrangle from hexagon), constant in the periphery of scope inner mould core 2 cross section in 28th district (cross-sectional circumference 25 is the quadrangle of band fillet), reduces gradually in the periphery of scope inner mould core 2 cross section in 29th district (quadrangle that cross-sectional circumference is band fillet).The area of the core rod left side 21 surrounded by many lines 22 is b, and the area of the core rod right side 23 surrounded by multiple line 24 is c, and the area that the periphery of the cross section of core rod 2 in 28th district (can see figure in 25) surrounds is a.Eight core rod maximum cross section area sums are x=8a, eight core rod left side area sums are y=8b, eight core rod right side area sums are z=8c, extrude storehouse cross-sectional area (the i.e. area in region 108 that surrounds of upper and lower two pieces of inner surfaces extruding storehouse plate 101, the inner surface of side convex template 102, inner surfaces of re-entrant mold plate 103, see Figure 11) w, 3.3 (w-x) >=w-y >=3 (w-x), w-x> w-z>w-y.
Push plate device 3 comprises the push pedal 31 being fixed on eight push rod 33 right-hand members, the backboard 32 etc. being arranged on periphery on the left of push pedal, and push rod left end is passed drive plate 35 and is fixed on drive plate 35 by the nut 34 coordinated with push rod.
The outer peripheral face of push pedal 31 matches with the inwall extruding storehouse import department, and knife rest bar is through eight sliding eyes 37 in push pedal, and knife rest bar and push pedal are formed and be slidably connected.Eight push rods 33 are through opening eight push-rod holes 204 on knife rest bar fixed block 202.
The piston rod that drive plate 35 promotes oil cylinder 36 with the push pedal driving drive plate, push rod, push pedal etc. to move left and right is connected, and the cylinder body that push pedal promotes oil cylinder 36 is arranged on support.Push pedal promotes oil cylinder 36 action, drives drive plate, push rod, push pedal etc. relative to knife rest bar, knife rest bar fixed block, extrudes storehouse etc. and move left and right.
In mobile trolley device 4, shaft 42 is through stir storehouse 41, stirring vane 43 arranges on shaft, travelling carriage 44 is connected with stir storehouse, shaft stretches out stir storehouse and is connected with sprocket wheel 45, stirring motor 46 is arranged on travelling carriage, and the sprocket wheel 47 arranged on the output shaft of stirring motor is connected with sprocket wheel 45 by chain 52.Arrange multiple pulley 48 bottom travelling carriage 44, pulley 48 rolls along the slide rail 49 on fixed frame.Travelling carriage drives the piston rod of oil cylinder 50 to be connected with the mobile truck driving travelling carriage, stir storehouse etc. to move left and right, and mobile truck drives the cylinder body of oil cylinder 50 to arrange on support.Mobile truck drives oil cylinder 50 action, and when driving stir storehouse to move to right, the lower part outlet of stir storehouse communicates with the upper inlet of feed bin; Drive stir storehouse when moving to left, stir storehouse moves to shutter 13 top of feed bin side, and the outlet of the stir storehouse plate that is blocked is closed.
Hopper 11 is arranged on upper rack, and its underpart periphery arranges flexible rubber slab 111.When stir storehouse is positioned at shutter top, when the outlet shutter of stir storehouse is closed, the outlet of hopper communicates with the import of stir storehouse.Why rubber slab 111 is set in hopper 11 bottom, is in order to when stir storehouse moves, can not counteracts the movement of stir storehouse, also prevent leaking outside when material enters stir storehouse from hopper simultaneously.
Wire-electrode cutting device 9 comprises cutting rack 92, the up and down two ends arranged in frame by roller 91 slip and is fixed on the cutting steel wire 93 on cutting rack; Cutting rack is positioned at extrudes storehouse export department; Cutting rack and cutting rack drive the piston rod of oil cylinder 94 to be connected, and cutting rack drives the cylinder body of oil cylinder 94 to arrange on support.Cutting rack drives oil cylinder 94 action, drives cutting rack relative to machine frame movement, and cutting steel wire 93 moves extruding on the right side of the export department of storehouse, perpendicular in the plane of core rod, thus cuts off from extruding storehouse export department concrete core slab out.
Mobile truck drive unit, cutting rack drive unit, push pedal thrust unit, charge door cover plate drive unit are oil cylinder, and like this, this concrete core slab continuous extruder power source kind is few on the whole, and cost is low, and power is little, large to concrete thrust.
Concrete core slab continuous producing method is as follows:
A, material stirring: during initial state, stir storehouse is on the shutter top of feed bin side, and the outlet of the stir storehouse plate that is blocked is closed, and hopper communicates with stir storehouse.In stir storehouse, add concrete by hopper, stirring motor action, shaft rotates, and stirs concrete.
B, filler: mobile truck drives cylinder action, drive stir storehouse to move to right, stir storehouse is separated with hopper, shutter, and the lower part outlet of stir storehouse communicates with the upper inlet of feed bin; Concrete falls in stir storehouse to be extruded in the import department of storehouse with in feed bin;
C, mobile trolley device return: truck drives oil cylinder counteragent, drive stir storehouse to move to left, stir storehouse is separated with feed bin, moves between hopper and shutter; The lower part outlet of the stir storehouse plate that is blocked is closed; In stir storehouse, add concrete by hopper, stirring motor action, shaft rotates, and stirs concrete.
D, material put in storage: pressing mold cylinder action, pressing mold lower plate, pressing mold frame etc. move down along guide pin bushing, pressing mold lower plate arrives bin outlet (being equivalent to extrude storehouse charge door) place through feed bin, material press-in in feed bin is extruded in storehouse, closes simultaneously and extrude storehouse charge door.
E, material compression are extruded: push pedal promotes cylinder action, push pedal is driven to move to right to core rod left side place, concrete is promoted from extruding outlet side, storehouse import one lateral extrusion storehouse, concrete is passed through from core rod and the gap of extruding between the inwall of storehouse, is also stayed compressional zone by the part compressed in rear concrete simultaneously.
F, push plate device and die arrangement return: push pedal promotes the action of oil cylinder direction, driving push pedal oppositely movement is repositioned to the left side below charge door; Meanwhile, the oppositely movement of pressing mold oil cylinder, pressing mold lower plate (charge door cover plate) is left charge door place and is moved up, until the lower surface of pressing mold lower plate is higher than stir storehouse upper surface.
G, repeat above-mentioned steps b-f, shaping concrete core slab just constantly exports out from extruding storehouse.
H, cut-out: when shaping concrete core slab reaches the length of needs, cutting rack drives cylinder action, drive cutting steel wire etc. in the plane perpendicular to cored slab moving direction, move to opposite side from the side of cored slab, namely cutting steel wire cuts off the cored slab extruded.
The end view drawing of the cored slab 15 using embodiment 1 to produce is see Figure 23.
Embodiment 2:
Embodiment 2 is different from embodiment 1 to be: the syndeton of core rod difference, core rod and knife rest bar is different.Illustrate below.
In embodiment 2, the right-hand member of eight knife rest bars 5 is connected with the left end of upper and lower three connecting plates 14 respectively, core rod 8 has 33, and (core rod being positioned at the both sides on by-level face is all half core rod, is connected between the another one core rod that this half core rod is adjacent with its level.Two half core rods can be regarded as a complete core rod), be distributed on three horizontal planes, the distance between adjacent two core rods of a horizontal plane is equal, and the core rod being positioned at different level staggers setting up and down.From left end to right-hand member, increase gradually in the periphery of scope inner mould core 8 cross section in 87th district, constant in the periphery of scope inner mould core 8 cross section in 88th district, reduce gradually in the periphery of scope inner mould core 8 cross section in 89th district, and become hexagonal core rod right side gradually.
The left side of core rod has groove 86, left side is separated into upper and lower Liang Ge district 85,84.87th district that groove 86 increases gradually in core rod periphery extend.The right-hand member of a connecting plate stretches into the groove 86 of the core rod be positioned on same horizontal plane respectively.The thickness of the connecting plate left end portion 141 between adjacent knife rest bar increases from left to right gradually, wedgewise.The connecting plate right end portion stretched in core rod left end groove is uniform thickness.
As different from Example 1, when considering the area of core rod left side, because there being connecting plate to stretch in groove in embodiment 2, connecting plate occupies concrete extruding in storehouse and passes through space, therefore the area of connecting plate to be counted the area of core rod left side, that is, a complete core rod left side area b should=quantity+left side of connecting plate right side 142 area/the be connected to core rod on same connecting plate on district's 85 areas+left side inferior segment 84 area.The regular hexagon area of a complete core rod right side 83 is c, and the area that the periphery of the complete cross section of core rod in 88th district surrounds is a.33 core rod maximum cross section area sums are that x approximates 33a, 33 core rod left side area sums are that y approximates 33b, 33 core rod right side area sums are that z approximates 33c, extrude storehouse cross-sectional area (the i.e. area that surrounds of upper and lower two pieces of inner surfaces extruding storehouse plate 101, the inner surface of side convex template 102, inner surfaces of re-entrant mold plate 103, see Figure 11) w, 3 (w-x) >=w-y >=2.6 (w-x), w-x> w-z>w-y.
The end view drawing of the cored slab 16 using embodiment 2 to produce is see Figure 28.
Claims (7)
1. concrete core slab continuous extruder, comprises frame, it is characterized in that: outlet that to be the import other end be in the one end be fixed in frame extrude storehouse; The upper bulkhead extruding storehouse arranges charge door, charge door cover plate is set at charge door place; Charge door cover plate is connected with driving the charge door cover plate drive unit be arranged in frame of charge door cover plate movement; Be provided with at least one core rod extruding in storehouse, one end of core rod is connected with the one end stretching into the knife rest bar extruded in the import of storehouse, and the other end of knife rest bar is arranged in frame; Core rod, from the one end be connected with knife rest bar to the other end, reduces after the periphery of its cross section increases gradually more gradually; The push pedal that outer peripheral face and the inwall extruding storehouse import department match is slidably arranged on knife rest bar, and push pedal is connected with the push pedal thrust unit be arranged on support driving push pedal to move left and right along knife rest bar;
Arrange feed bin extruding top, storehouse, the discharging opening of feed bin communicates with charge door; Through feed bin when charge door cover plate moves, periphery and the feed bin inwall of charge door cover plate match;
This concrete core slab continuous extruder also comprises wire-electrode cutting device, and wire-electrode cutting device comprises slip and arranges the cutting rack in frame, the line of cut be arranged on cutting rack; Cutting rack is positioned at extrudes storehouse export department; Cutting rack is connected from extruding the cutting rack drive unit of outlet side, storehouse to opposite side movement with drive cutting rack, line of cut.
2. concrete core slab continuous extruder as claimed in claim 1, it is characterized in that: core rod has multiple, each mold insert structure is identical; Each core rod maximum cross section area sum is x, the each core rod one end cross-sectional area sum be connected with knife rest bar is y, each core rod other end cross-sectional area sum is z, extrude storehouse cross-sectional area w, 3.5 (w-x) >=w-y >=2.5 (w-x), w-x> w-z>w-y.
3. concrete core slab continuous extruder as claimed in claim 2, it is characterized in that: core rod is distributed on same horizontal plane, the distance between adjacent two core rods is equal.
4. concrete core slab continuous extruder as claimed in claim 2, it is characterized in that: core rod is distributed at least two horizontal planes, the distance between adjacent two core rods of a horizontal plane is equal, and the core rod being positioned at different level staggers setting up and down.
5. concrete core slab continuous extruder as claimed in claim 1, it is characterized in that: further comprising mobile trolley device, mobile trolley device comprise stir storehouse, the shaft be arranged in stir storehouse, the stirring vane arranged on shaft, the travelling carriage be connected with stir storehouse, shaft be arranged on travelling carriage, be connected for the shaft drive unit driving shaft to rotate; Travelling carriage is slidably arranged in frame, and travelling carriage is connected with the mobile truck drive unit driving mobile trolley device to move left and right relative to frame; When mobile trolley device moves to a certain position, the outlet of stir storehouse communicates with the import of feed bin; When mobile trolley device moves to another position, the outlet of stir storehouse is arranged on shutter in frame, that be positioned at feed bin side and closes.
6. concrete core slab continuous extruder as claimed in claim 5, it is characterized in that: further comprising the hopper be arranged in frame; When the outlet shutter of stir storehouse is closed, the outlet of hopper communicates with the import of stir storehouse.
7. concrete core slab continuous extruder as claimed in claim 1, it is characterized in that: extruding storehouse is the cuboid that four blocks of plates surround, the inwall extruding storehouse is provided with the lug boss extending to and extrude storehouse outlet, is extruding on the inwall of storehouse to relative another of storehouse inwall of extruding arranging lug boss the recess corresponding with lug boss is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310104056.7A CN103171030B (en) | 2013-03-28 | 2013-03-28 | Concrete core slab continuous extruder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310104056.7A CN103171030B (en) | 2013-03-28 | 2013-03-28 | Concrete core slab continuous extruder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103171030A CN103171030A (en) | 2013-06-26 |
| CN103171030B true CN103171030B (en) | 2015-09-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310104056.7A Expired - Fee Related CN103171030B (en) | 2013-03-28 | 2013-03-28 | Concrete core slab continuous extruder |
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| Country | Link |
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| CN (1) | CN103171030B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0080333A2 (en) * | 1981-11-20 | 1983-06-01 | Dy-Core Systems Ireland Limited | An extrusion machine |
| CN86200805U (en) * | 1986-02-20 | 1986-12-03 | 核工业部建筑机械开发公司 | Auto-cutting type extruder for hollow concrete products |
| JP2596153B2 (en) * | 1989-12-26 | 1997-04-02 | 三菱マテリアル株式会社 | Extrusion die |
| CN2339378Y (en) * | 1998-09-21 | 1999-09-22 | 钟贤伦 | High-frequency vibration extruder for hollow plate of prestressed concrete |
| CN2429311Y (en) * | 2000-07-06 | 2001-05-09 | 中国航天科技集团公司长征机械厂 | Apparatus for forming hollow prestrssed concrete boards by extrusion |
| CN2555140Y (en) * | 2002-08-18 | 2003-06-11 | 柴标 | Plastictity extruded light weight and multiporous partition wall luffer board former |
| CN203171785U (en) * | 2013-03-28 | 2013-09-04 | 南京益生宜居建筑材料科技有限公司 | Concrete core slab continuous extruding machine |
-
2013
- 2013-03-28 CN CN201310104056.7A patent/CN103171030B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0080333A2 (en) * | 1981-11-20 | 1983-06-01 | Dy-Core Systems Ireland Limited | An extrusion machine |
| CN86200805U (en) * | 1986-02-20 | 1986-12-03 | 核工业部建筑机械开发公司 | Auto-cutting type extruder for hollow concrete products |
| JP2596153B2 (en) * | 1989-12-26 | 1997-04-02 | 三菱マテリアル株式会社 | Extrusion die |
| CN2339378Y (en) * | 1998-09-21 | 1999-09-22 | 钟贤伦 | High-frequency vibration extruder for hollow plate of prestressed concrete |
| CN2429311Y (en) * | 2000-07-06 | 2001-05-09 | 中国航天科技集团公司长征机械厂 | Apparatus for forming hollow prestrssed concrete boards by extrusion |
| CN2555140Y (en) * | 2002-08-18 | 2003-06-11 | 柴标 | Plastictity extruded light weight and multiporous partition wall luffer board former |
| CN203171785U (en) * | 2013-03-28 | 2013-09-04 | 南京益生宜居建筑材料科技有限公司 | Concrete core slab continuous extruding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103171030A (en) | 2013-06-26 |
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Address after: 211222 Jiangsu Province, Nanjing city Lishui District Science and Technology Industrial Development Zone Shi Jiu Zhen Applicant after: Nanjing Yisheng Yiju Building Material Technology Co., Ltd. Address before: 210000, Nanjing Industrial Park, Zhongshan Science Park and Xin Lu, 19, Yanjiang Industrial Development Zone, Jiangsu, China Applicant before: Nanjing Yisheng Yiju Building Material Technology Co., Ltd. |
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