CN103170587B - Rotating disc device of aluminium ingot casting machine - Google Patents
Rotating disc device of aluminium ingot casting machine Download PDFInfo
- Publication number
- CN103170587B CN103170587B CN201110430631.3A CN201110430631A CN103170587B CN 103170587 B CN103170587 B CN 103170587B CN 201110430631 A CN201110430631 A CN 201110430631A CN 103170587 B CN103170587 B CN 103170587B
- Authority
- CN
- China
- Prior art keywords
- rotating disk
- disk device
- aluminium pig
- pig casting
- casting machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 43
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 43
- 239000004411 aluminium Substances 0.000 title claims abstract description 33
- 238000005266 casting Methods 0.000 title claims abstract description 28
- 238000005096 rolling process Methods 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims description 35
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
Abstract
The invention relates to a rotating disc device of an aluminium ingot casting machine. A swing frame is arranged on a base through a swing support, one end of a support beam is arranged on the swing frame, the other end of the support beam is connected with a first connecting beam, and the middle of the support beam is connected with a second connecting beam; a gear ring is arranged on the lower side of the first connecting beam through a first press plate, an annular rail is fixed on the lower side of the support beam through a forth press plate, and the upper portion of a rolling support is fixed with the lower portion of the annular rail; the lower portion of a casing mould is supported through a second fastener, a second press plate is arranged on the outer side of the casing mould, the bottom of the second press plate is fixed through a first fastener which passes through the support beam, the top of the casing mould is provided with a third press plate, and a third fastener is fixed after passing through the third press plate, the casing mould and the support beam; and a driving device is arranged on the outer side of the gear ring. The rotating disc device of the aluminium ingot casting machine has the advantages of being simple in structure, stable in running, safe and convenient to use, capable of meeting requirements of large-scale prebaking electrolytic cell casing virgin aluminium with 400 kA to 500 kA.
Description
Technical field
The present invention relates to a kind of rotating disk device, especially relate to a kind of rotating disk device producing the aluminium pig casting machine of large aluminum ingot.
Background technology
In recent years, China's Electrolytic Aluminum Industry in China is very rapid, become the large aluminum production state of the first in the world, the large pre-baked cell of 400kA has become the main grooved of China's Aluminium Industry, 500kA large-scale pre-baked cell is succeeded in developing, and the aluminium liquid foundry production line matched with it is also required to meet the demand maximizing and produce.Low owing to casting little production capacity of aluminum ingot, the primary aluminum consumed is higher than the consumption of large aluminum ingot; Little aluminium ingot needs packaging when transporting, and institute takes up space large, and cost is high, therefore studies large aluminum ingot foundry production line imperative.In large aluminum ingot production, important link is that rotating disk device is operationally wanted steadily, avoid the quality affecting aluminium ingot at the surface of aluminium liquid generation ripple.
Summary of the invention
The present invention is exactly the rotating disk device of simple, safe and convenient to use, the long-lived aluminium pig casting machine of a kind of structure provided to solve the problems of the technologies described above, and its objective is the automation realizing large aluminum ingot Foundry Production.
For achieving the above object, the present invention is achieved in that the rotating disk device of aluminium pig casting machine, and base installs slewing frame by revolving support, and one end of strutbeam is arranged on slewing frame, the other end is connected with a tie-beam, and centre is connected with No. two tie-beams; Gear ring is arranged on the downside of a tie-beam by a pressing plate, and circular orbit is fixed on the downside of strutbeam by No. four pressing plates, and top and the circular orbit bottom of rolling support are fixed; The bottom of mold is supported by No. two securing members, and the outside of mold is provided with No. two pressing plates, and the bottom of No. two pressing plates is fixed by a securing member through strutbeam, and the top of mold is provided with No. three pressing plates, and No. three securing members are through fixing after No. three pressing plates, mold and strutbeams; Drive unit is arranged on the outside of gear ring.
On described strutbeam, slewing frame, a tie-beam and No. two tie-beams be connected to form a closed framework.
Described strutbeam concave surface is embedded in the convex surface of slewing frame.
Described strutbeam is 4 to 30.
The both sides of each strutbeam are provided with two sleeve pipes.
Described sleeve pipe has a nut by steel pipe and at the upper weld of steel pipe, and both sides are welded two support plates and formed.
A described tie-beam inboard is provided with two sleeve pipes, and downside is provided with two pressing plates.
A described tie-beam is 4 to 30.
No. two described tie-beams are 4 to 30.
A described pressing plate is U-shaped, and has the circular hole be connected with gear ring.
A described pressing plate is 8 to 60.
Described gear ring is made up of 4 to 30 segments.
Described circular orbit is made up of 4 to 20 segments.
Be formed by connecting by securing member by inner splint and external splint between each segment of described circular orbit.
The bottom of each mold is supported by 4 No. two securing members, and the height that can adjust the mould; Between two adjacent molds, top is fixed in the top of strutbeam by No. two pressing plates, No. three pressing plates and a securing member, No. three securing members.
Described mold is 16 to 30.
Described rolling support is 6 to 20.
Described drive unit is by following Structure composing: reducing motor is arranged on the top of frame by securing member, the axle head of reducing motor is provided with wheel hub, respectively be provided with wheel disc up and down at wheel hub, between two wheel discs, be provided with cover by securing member, cover is meshed with gear ring.
The cover installed between two described wheel discs has 8 to 20.
Advantage of the present invention and effect as follows:
Structure of the present invention is simple, operate steadily, safe and convenient to use, the large pre-baked cell that can meet 400 to 500kA casts the needs of primary aluminum.
Accompanying drawing explanation
Fig. 1 is the structural representation of rotating disc of the present invention.
Fig. 2 is the A direction view of Fig. 1.
Fig. 3 is the structural representation of sleeve pipe.
Fig. 4 is the structural representation of a tie-beam.
Fig. 5 is the structural representation of drive unit.
Fig. 6 is the structural representation that circular orbit connects.
In figure: 1. drive unit; 2. a pressing plate; 3. gear ring; 4. a securing member; 5. No. two pressing plates; 6. No. two securing members; 7. mold; 8. No. three securing members; 9. No. three pressing plates; 10. strutbeam; 11. revolving support; 12. bases; 13. slewing frames; 14. rolling supports; 15. circular orbits; 16. No. four pressing plates; No. 17. tie-beams; 18. No. two tie-beams; 19. sleeve pipes; 20. nuts; 21. steel pipes; 22. gripper shoes; 23. frames; 24. reducing motors; 25. wheel discs; 26. covers; 27. wheel hubs; 28. inner splints; 29. external splints.
Detailed description of the invention
Below embodiments of the invention are described in detail by reference to the accompanying drawings, but protection scope of the present invention not limit by embodiment.
As shown in Figures 1 to 6, the structure of the rotating disk device of aluminium pig casting machine of the present invention is as follows:
Base 12 installs slewing frame 13 by revolving support 11, and one end of strutbeam 10 is arranged on slewing frame 13, and the other end is connected with a tie-beam 17, and middle connection with No. two tie-beams 18 makes it form a closed framework.Gear ring 3 is arranged on the downside of a tie-beam 17 by a pressing plate 2, and circular orbit 15 is fixed on the downside of strutbeam 10 by No. four pressing plates 16, and match bottom and basis of the top of rolling support 14 and circular orbit 15 is fixed.The bottom of mold 7 is supported by No. two securing members 6, and top is fixed in the top of strutbeam 10 by No. two pressing plates 5, No. three pressing plates 9 and a securing member 4, No. three securing members 8.Drive unit 1 is arranged on the outside of gear ring 3.
Mold 7 installs like this; The bottom of each mold 7 is supported by 4 No. two securing members 6, and can adjust the mould 7 height.Between two adjacent molds 7, top is fixed in the top of strutbeam 10 by No. two pressing plates 5, No. three pressing plates 9 and a securing member 4, No. three securing members 8, and mold 7 is 16 to 30, and rolling support 14 is 6 to 20.
Drive unit 1 forms like this: reducing motor 24 is arranged on the top of frame 24 by securing member, the axle head of reducing motor 24 is provided with wheel hub 27, up and down wheel disc 25 is respectively installed at wheel hub 27, between two wheel discs 25, by securing member, cover 26 is installed, cover 26 is meshed with gear ring 3, and the cover 26 installed between two wheel discs 25 has 8 to 20.
On strutbeam 10, slewing frame 13, a tie-beam 17 and No. two tie-beams 18 be connected to form a closed framework, a tie-beam 17 is 4 to 30, No. two tie-beams 18 are 4 to 30, and the inboard of a tie-beam 17 is provided with two sleeve pipes 19, and downside is provided with two pressing plates 2.
Strutbeam 10 concave surface is embedded in the convex surface of slewing frame 13, and strutbeam is 4 to 30, and the both sides of each strutbeam 10 are provided with two sleeve pipes 19, and sleeve pipe 19 has a nut 20 by steel pipe 21 and at the upper weld of steel pipe 21, and both sides are welded two support plates 22 and formed.
A pressing plate 2 is U-shaped, and having the circular hole be connected with gear ring 3, a pressing plate 2 is 8 to 60, and gear ring 3 is made up of 4 to 30 segments, circular orbit 15 is made up of 4 to 20 segments, is to be formed by connecting by securing member by inner splint 28 and external splint 29 between each segment of circular orbit 15.
Claims (19)
1. the rotating disk device of aluminium pig casting machine, is characterized in that base installs slewing frame by revolving support, and one end of strutbeam is arranged on slewing frame, and the other end is connected with a tie-beam, and centre is connected with No. two tie-beams; Gear ring is arranged on the downside of a tie-beam by a pressing plate, and circular orbit is fixed on the downside of strutbeam by No. four pressing plates, and top and the circular orbit bottom of rolling support are fixed; The bottom of mold is supported by No. two securing members, and the outside of mold is provided with No. two pressing plates, and the bottom of No. two pressing plates is fixed by a securing member through strutbeam, and the top of mold is provided with No. three pressing plates, and No. three securing members are through fixing after No. three pressing plates, mold and strutbeams; Drive unit is arranged on the outside of gear ring.
2. the rotating disk device of aluminium pig casting machine according to claim 1, it is characterized in that described strutbeam, slewing frame, a tie-beam and No. two tie-beams be connected to form a closed framework.
3. the rotating disk device of aluminium pig casting machine according to claim 1 and 2, is characterized in that described strutbeam concave surface is embedded in the convex surface of slewing frame.
4. the rotating disk device of aluminium pig casting machine according to claim 3, is characterized in that described strutbeam is 4 to 30.
5. the rotating disk device of aluminium pig casting machine according to claim 4, is characterized in that the both sides of each strutbeam are provided with two sleeve pipes.
6. the rotating disk device of aluminium pig casting machine according to claim 5, is characterized in that described sleeve pipe has a nut by steel pipe and at the upper weld of steel pipe, and both sides are welded two support plates and formed.
7. the rotating disk device of aluminium pig casting machine according to claim 1 and 2, it is characterized in that a described tie-beam inboard is provided with two sleeve pipes, downside is provided with two pressing plates.
8. the rotating disk device of aluminium pig casting machine according to claim 7, is characterized in that a described tie-beam is 4 to 30.
9. the rotating disk device of aluminium pig casting machine according to claim 1 and 2, is characterized in that No. two described tie-beams are 4 to 30.
10. the rotating disk device of aluminium pig casting machine according to claim 1, is characterized in that a described pressing plate is U-shaped, and has the circular hole be connected with gear ring.
The rotating disk device of 11. aluminium pig casting machines according to claim 10, is characterized in that a described pressing plate is 8 to 60.
The rotating disk device of 12. aluminium pig casting machines according to claim 1, is characterized in that described gear ring is made up of 4 to 30 segments.
The rotating disk device of 13. aluminium pig casting machines according to claim 1, is characterized in that described circular orbit is made up of 4 to 20 segments.
The rotating disk device of 14. aluminium pig casting machines according to claim 13 is be formed by connecting by securing member by inner splint and external splint between each segment that it is characterized in that described circular orbit.
The rotating disk device of 15. aluminium pig casting machines according to claim 1, is characterized in that the bottom of each mold is supported by 4 No. two securing members, and the height that can adjust the mould; Between two adjacent molds, top is fixed in the top of strutbeam by being located at No. two pressing plates outside mold, No. three pressing plates being located at mold top and a securing member, No. three securing members.
The rotating disk device of 16. aluminium pig casting machines according to claim 15, is characterized in that described mold is 16 to 30.
The rotating disk device of 17. aluminium pig casting machines according to claim 1, is characterized in that described rolling support is 6 to 20.
The rotating disk device of 18. aluminium pig casting machines according to claim 1, it is characterized in that described drive unit is by following Structure composing: reducing motor is arranged on the top of frame by securing member, the axle head of reducing motor is provided with wheel hub, respectively wheel disc is installed up and down at wheel hub, between two wheel discs, be provided with cover by securing member, cover is meshed with gear ring.
The rotating disk device of 19. aluminium pig casting machines according to claim 18, is characterized in that the cover installed between two described wheel discs has 8 to 20.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110430631.3A CN103170587B (en) | 2011-12-21 | 2011-12-21 | Rotating disc device of aluminium ingot casting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110430631.3A CN103170587B (en) | 2011-12-21 | 2011-12-21 | Rotating disc device of aluminium ingot casting machine |
Publications (2)
Publication Number | Publication Date |
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CN103170587A CN103170587A (en) | 2013-06-26 |
CN103170587B true CN103170587B (en) | 2015-04-08 |
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CN201110430631.3A Expired - Fee Related CN103170587B (en) | 2011-12-21 | 2011-12-21 | Rotating disc device of aluminium ingot casting machine |
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Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107042298B (en) * | 2017-04-17 | 2019-03-29 | 涿州新卓立航空精密科技有限公司 | The high mold-filling capacity fine grain foundry furnace of magnetostatic cause high undercooling and application method |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5188431A (en) * | 1975-01-31 | 1976-08-03 | YOJUTETSUKODATSUSANYOARUMINIUMUKANNOSEIZOSOCHI | |
CN101015854A (en) * | 2007-01-16 | 2007-08-15 | 重庆大学 | Multi-station disc type abrading-ball pouring machine |
CN201008973Y (en) * | 2006-12-21 | 2008-01-23 | 江苏理士科技有限公司 | Rotary table for battery cast-weld |
CN101209488A (en) * | 2006-12-29 | 2008-07-02 | 本溪钢铁(集团)有限责任公司 | Rotating device for casting base pad |
CN201988689U (en) * | 2011-02-17 | 2011-09-28 | 湖南娄底华星锑业有限公司 | Automatic pig casting machine |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2427894C (en) * | 2003-05-05 | 2010-08-17 | Outokumpu, Oyj | Aluminium ingot casting machine |
-
2011
- 2011-12-21 CN CN201110430631.3A patent/CN103170587B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5188431A (en) * | 1975-01-31 | 1976-08-03 | YOJUTETSUKODATSUSANYOARUMINIUMUKANNOSEIZOSOCHI | |
CN201008973Y (en) * | 2006-12-21 | 2008-01-23 | 江苏理士科技有限公司 | Rotary table for battery cast-weld |
CN101209488A (en) * | 2006-12-29 | 2008-07-02 | 本溪钢铁(集团)有限责任公司 | Rotating device for casting base pad |
CN101015854A (en) * | 2007-01-16 | 2007-08-15 | 重庆大学 | Multi-station disc type abrading-ball pouring machine |
CN201988689U (en) * | 2011-02-17 | 2011-09-28 | 湖南娄底华星锑业有限公司 | Automatic pig casting machine |
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CN103170587A (en) | 2013-06-26 |
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Granted publication date: 20150408 |