CN103170388A - Method for mounting and debugging condensing device for outdoor photochemical comprehensive experimental system - Google Patents

Method for mounting and debugging condensing device for outdoor photochemical comprehensive experimental system Download PDF

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CN103170388A
CN103170388A CN2013101250851A CN201310125085A CN103170388A CN 103170388 A CN103170388 A CN 103170388A CN 2013101250851 A CN2013101250851 A CN 2013101250851A CN 201310125085 A CN201310125085 A CN 201310125085A CN 103170388 A CN103170388 A CN 103170388A
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condensing
opening
smoke box
temperature
valve
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CN103170388B (en
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张玮琦
王学中
李红
张玉洁
曹冠
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Chinese Research Academy of Environmental Sciences
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Abstract

The invention provides a method for mounting and debugging a condensing device for an outdoor photochemical comprehensive experimental system. The method comprises the following steps: mounting a condensing pie of the condensing device to the lower part of an aluminum plate of a smoke chamber of the outdoor photochemical comprehensive experimental system, dividing the aluminum plate into multiple parts which are arranged side by side, setting an independent condensing pipe and an independent control valve for each part, and controlling the temperature in the smoke chamber by regulating the opening degree of the control valve of the condensing pipe, so that the temperature in the smoke chamber is kept consistent. According to the mounting and debugging method, the structure, installation, debugging and other details of the condensing device for the outdoor photochemical comprehensive experimental system in details are completely introduced, and the temperature inside the smoke chamber can be kept uniform and consistent through the condensing device.

Description

用于室外光化学综合实验系统的冷凝装置的安装调试方法Installation and debugging method of condensing device used in outdoor photochemical comprehensive experiment system

技术领域technical field

本发明涉及一种用于室外光化学综合实验系统的冷凝装置的安装调试方法。The invention relates to a method for installing and debugging a condensing device used in an outdoor photochemical comprehensive experiment system.

背景技术Background technique

光化学烟雾又称“光化学污染(photochemical pollution)”。大气中因光化学反应而形成的有害混合烟雾。如大气中碳氢化合物和氮氧化合物在阳光的作用下起化学反应所产生的化学污染物。1944年美国洛杉矶首次发生光化学烟雾,此后东京、墨西哥城、兰州、上海及其他许多汽车多污染重的城市,都曾出现过,已成为许多大城市的一种主要空气污染现象。Photochemical smog is also called "photochemical pollution". Hazardous mixed smog formed by photochemical reactions in the atmosphere. Such as the chemical pollutants produced by the chemical reaction of hydrocarbons and nitrogen oxides in the atmosphere under the action of sunlight. In 1944, photochemical smog occurred for the first time in Los Angeles, USA. Since then, Tokyo, Mexico City, Lanzhou, Shanghai and many other cities with heavy car pollution have appeared, and it has become a major air pollution phenomenon in many large cities.

光化学烟雾是在复杂的体系中产生的,气象条件(大气的稳定度、风向、风速、湿度、阳光通量等)、污染物状况(成分、含量、排放)和化学反应等都起重要作用。因此,要弄清光化学烟雾的形成机理,除了实测受污染地区大气中污染物浓度外,还要把化学反应从复杂的气象条件中分离出来。Photochemical smog is produced in a complex system, and meteorological conditions (atmospheric stability, wind direction, wind speed, humidity, sunlight flux, etc.), pollutant status (composition, content, emission) and chemical reactions all play an important role. Therefore, in order to understand the formation mechanism of photochemical smog, in addition to measuring the concentration of pollutants in the atmosphere of the polluted area, it is necessary to separate the chemical reaction from the complex meteorological conditions.

为此,国内外科研机构设计了各种类型的光化学烟雾箱,在可控的条件下,用适当强度的阳光照射一次污染物来模拟大气中的化学过程,并通过化学反应模式的研究得出由一次污染物形成光化学氧化剂的反应机理。目前已知的国内外的烟雾箱通常分室外和室内两种,室外烟雾箱最大特点是采用太阳光辐射,但实验受天气影响大,不可控因素多,难以重复。国外发展了众多的室外烟雾箱系统,典型的有西班牙的EUPHORE(http://euphore.es)及德国的SAPHIR(http://www.fz-juelich.de/icg/icg-2/saphir)。To this end, scientific research institutions at home and abroad have designed various types of photochemical smog chambers. Under controllable conditions, the pollutants are irradiated with sunlight of appropriate intensity once to simulate the chemical process in the atmosphere, and through the study of the chemical reaction model, it is concluded that Reaction mechanism for the formation of photochemical oxidants from primary pollutants. Currently known domestic and foreign smoke boxes are usually divided into two types: outdoor and indoor. The biggest feature of the outdoor smoke box is the use of solar radiation, but the experiment is greatly affected by the weather, and there are many uncontrollable factors, so it is difficult to repeat. Many outdoor smoke chamber systems have been developed abroad, typically EUPHORE (http://euphore.es) in Spain and SAPHIR (http://www.fz-juelich.de/icg/icg-2/saphir) in Germany .

同时,在室外烟雾箱研究的基础上,发展了相应的光化学综合实验系统,在室外烟雾箱为核心的基础上,配套了对应的控制及测量手段,用以将扩散、输送、化学转化和沉降等过程同大气质量以及污染源之间的关系,用数学模式表示出来,以预测各种气象条件下污染物的成分和浓度在时间、空间上的变化,以及对大气质量的影响,据此寻求控制光化学烟雾的措施。At the same time, on the basis of the research on the outdoor smog box, a corresponding photochemical comprehensive experimental system has been developed. On the basis of the outdoor smog box as the core, it is equipped with corresponding control and measurement methods to control the diffusion, transportation, chemical transformation and sedimentation. The relationship between such processes as air quality and pollution sources is expressed in a mathematical model to predict the time and space changes of the composition and concentration of pollutants under various meteorological conditions, as well as the impact on air quality, so as to seek control Measures of photochemical smog.

现有可用于室外光化学综合实验的系统通常用于学术研究,实用性及重复性不高,尤其是缺乏相应的安装、调试等资料的介绍,从公开渠道所能获得的仅仅是其建设完成之后以及利用其中的烟雾箱进行试验研究的一些情况的介绍,而缺乏完整的室外光化学综合实验系统的结构、安装、调试等的介绍,难以供本领域技术人员借鉴实施。也就是说,本领域技术人员根据现有资料,无法不通过创造性劳动重复再现现有的室外光化学综合实验系统。Existing systems that can be used for outdoor photochemical comprehensive experiments are usually used for academic research, and their practicability and repeatability are not high. In particular, there is a lack of introduction of corresponding installation and commissioning materials. And the introduction of some situations of using the smog box to carry out experimental research, but lack of introduction of the structure, installation, debugging, etc. of the complete outdoor photochemical comprehensive experiment system, it is difficult for those skilled in the art to refer to and implement. That is to say, those skilled in the art can't repeatedly reproduce the existing outdoor photochemical comprehensive experiment system without creative work according to the existing data.

发明内容Contents of the invention

本发明要解决的技术问题是提供一种室外光化学综合实验系统,以减少或避免前面所提到的问题。特别的,本发明提供了一种用于室外光化学综合实验系统的冷凝装置的安装调试方法。The technical problem to be solved by the present invention is to provide an outdoor photochemical comprehensive experiment system to reduce or avoid the aforementioned problems. In particular, the present invention provides a method for installing and debugging a condensing device used in an outdoor photochemical comprehensive experiment system.

为解决上述技术问题,本发明提出了一种用于室外光化学综合实验系统的冷凝装置的安装调试方法,所述室外光化学综合实验系统包括烟雾箱、防护罩、冷凝装置、清洁空气装置和实验分析装置共五大部分,其中所述防护罩、冷凝装置、清洁空气装置和实验分析装置均分别与所述烟雾箱相连;所述烟雾箱设置于一个混凝土建筑物的屋顶上,所述屋顶上具有一个矩形的开口,所述开口由一块铝板密封覆盖,所述烟雾箱整体设置于所述铝板上方,并位于所述开口的区域范围内;在所述烟雾箱下方的铝板的下方,设置有所述冷凝装置的冷凝管,所述冷凝管与设置于所述混凝土建筑物外侧的冷凝机组相连,所述烟雾箱内部还设置有对流混合风扇,所述安装调试方法包括如下步骤:In order to solve the above-mentioned technical problems, the present invention proposes a method for installing and debugging the condensing device used in the outdoor photochemical comprehensive experiment system. The outdoor photochemical comprehensive experimental system includes a smoke box, a protective cover, a condensing device, a clean air device and an experimental analysis The device has five parts in total, wherein the protective cover, condensing device, clean air device and experimental analysis device are respectively connected to the smoke box; the smoke box is arranged on the roof of a concrete building, and the roof has a Rectangular opening, the opening is sealed and covered by an aluminum plate, the smoke box is set above the aluminum plate as a whole, and is located within the area of the opening; under the aluminum plate below the smoke box, the The condensing pipe of the condensing device, the condensing pipe is connected to the condensing unit arranged on the outside of the concrete building, and a convection mixing fan is also arranged inside the smoke box. The installation and debugging method includes the following steps:

将所述铝板划分成并排的若干部分,每个部分分别设置独立的冷凝管和独立的控制阀门,然后将所有冷凝管均连接到总管上;Dividing the aluminum plate into several parts side by side, each part is provided with an independent condensing pipe and an independent control valve, and then all the condensing pipes are connected to the main pipe;

将控制各个冷凝管的所有阀门打开到其开度的50%,开启冷凝机组进行制冷冷却,同时开启所述对流混合风扇;Open all valves controlling each condensing pipe to 50% of its opening, turn on the condensing unit for refrigeration and cooling, and turn on the convection mixing fan at the same time;

在所述铝板上表面设置测温装置,待冷却1小时后,读取各个测温装置的温度数值,对所述温度数值取平均值;Set a temperature measuring device on the upper surface of the aluminum plate, after cooling for 1 hour, read the temperature values of each temperature measuring device, and take the average value of the temperature values;

将温度高于所述平均值的A%的位置处的阀门开度增大A%;将温度值低于平均值B%的位置处的阀门开度减少B%;依次调整完毕,再冷却1小时。Increase the valve opening at the position where the temperature is higher than A% of the average value by A%; reduce the valve opening at the position where the temperature value is lower than the average value B%; after adjusting in sequence, cool down for 1 Hour.

重复上述过程,测温并调整所述阀门的开度,直至各处温度与平均值的差值小于5%。Repeat the above process, measure the temperature and adjust the opening of the valve until the difference between the temperature and the average value is less than 5%.

至此整个冷凝装置安装调试完毕。So far, the installation and commissioning of the whole condensing device has been completed.

优选地,所述冷凝管为方形截面并紧贴着所述铝板设置。Preferably, the condensation pipe has a square cross-section and is arranged close to the aluminum plate.

优选地,所述冷凝管未接触所述铝板的表面设置有隔热套。Preferably, the surface of the condensation pipe not in contact with the aluminum plate is provided with a heat insulation sleeve.

优选地,在开启冷凝机组进行制冷冷却之前,关闭所述混凝土建筑物的所有开口,利用空调对所述混凝土建筑物内部进行除湿操作。Preferably, before turning on the condensing unit for refrigeration and cooling, all openings of the concrete building are closed, and the air conditioner is used to dehumidify the interior of the concrete building.

优选地,除湿操作直至湿度计显示所述混凝土建筑物内部湿度小于10%之后,开启冷凝机组进行制冷冷却。Preferably, the dehumidification operation is performed until the hygrometer shows that the internal humidity of the concrete building is less than 10%, and then the condensing unit is turned on for refrigeration.

优选地,如果所述阀门开度增大A%之后的开度数值大于100%,则不能再向大的方向调整了,保持所述阀门在最大开度100%即可;如果所述阀门开度减少B%之后的开度数值小于1%,则保持阀门开度1%即可,不用将阀门全部关闭。Preferably, if the opening value of the valve opening is greater than 100% after the opening of the valve is increased by A%, then it can no longer be adjusted to a larger direction, and it is enough to keep the valve at the maximum opening of 100%; if the valve opening If the opening value after the opening degree is reduced by B% is less than 1%, it is sufficient to keep the valve opening at 1%, and it is not necessary to close all the valves.

优选地,前述状况下,需要重新调整冷凝管的安装位置之后重新进行调试工作。Preferably, under the aforementioned conditions, it is necessary to re-adjust the installation position of the condensation pipe and then perform the commissioning work again.

本发明提供了一种用于室外光化学综合实验系统的冷凝装置的安装调试方法,相对现有资料而言,本发明所提供的安装调试方法,完整而详细的介绍了室外光化学综合实验系统的冷凝装置的结构、安装、调试等细节,可以通过冷凝装置使得烟雾箱内部的温度保持均匀一致。The invention provides a method for installing and debugging the condensing device used in the outdoor photochemical comprehensive experiment system. Compared with the existing materials, the installation and debugging method provided by the invention completely and in detail introduces the condensing device of the outdoor photochemical comprehensive experiment system. The details of the structure, installation, and commissioning of the device can make the temperature inside the smoke box uniform through the condensation device.

附图说明Description of drawings

以下附图仅旨在于对本发明做示意性说明和解释,并不限定本发明的范围。其中,The following drawings are only intended to illustrate and explain the present invention schematically, and do not limit the scope of the present invention. in,

图1显示的是根据本发明的室外光化学综合实验系统的拓扑结构示意图;What Fig. 1 showed is the topological structure schematic diagram of the outdoor photochemical comprehensive experiment system according to the present invention;

图2显示的是根据本发明的一个具体实施例的室外光化学综合实验系统的分解透视图;What Fig. 2 shows is the exploded perspective view of the outdoor photochemical comprehensive experiment system according to a specific embodiment of the present invention;

图3显示的是图2中烟雾箱以及冷凝装置的详细结构分解透视图;What Fig. 3 shows is the detailed structural exploded perspective view of smoke box and condensing device in Fig. 2;

图4显示的是防护罩合拢状态示意图;Figure 4 shows a schematic diagram of the closed state of the protective cover;

图5显示的是防护罩打开状态示意图。Fig. 5 shows a schematic diagram of the open state of the protective cover.

具体实施方式Detailed ways

为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图说明本发明的具体实施方式。其中,相同的部件采用相同的标号。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation manners of the present invention will now be described with reference to the accompanying drawings. Wherein, the same parts adopt the same reference numerals.

图1显示的是根据本发明的室外光化学综合实验系统的拓扑结构示意图,如图所示,本发明的室外光化学综合实验系统包括烟雾箱1、防护罩2、冷凝装置3、清洁空气装置4和实验分析装置5共五大部分,其中烟雾箱1为整个系统的核心设备,整个综合实验系统的其它四个部分都围绕烟雾箱1来设计设置,也就是说,防护罩2、冷凝装置3、清洁空气装置4和实验分析装置5均分别与烟雾箱1相连。What Fig. 1 shows is according to the schematic diagram of the topology of the outdoor photochemical comprehensive experiment system of the present invention, as shown in the figure, the outdoor photochemical comprehensive experiment system of the present invention comprises smoke box 1, protective cover 2, condensing device 3, clean air device 4 and The experimental analysis device 5 has five parts, among which the smoke box 1 is the core equipment of the whole system, and the other four parts of the whole comprehensive experimental system are designed and set around the smoke box 1, that is to say, the protective cover 2, the condensing device 3, the cleaning The air device 4 and the experimental analysis device 5 are connected to the smoke box 1 respectively.

图2显示的是根据本发明的一个具体实施例的室外光化学综合实验系统的分解透视图,如图所示,本发明的室外光化学综合实验系统中,烟雾箱1设置于一个混凝土建筑物6的屋顶61上,也就是裸露于所述混凝土建筑物6的室外。采用混凝土建筑物6的目的在于提供牢固的支撑,并充分利用混凝土建筑的隔热、隔音特性,避免金属支撑结构导热过快以及隔音效果差对实验结果和环境的影响。What Fig. 2 shows is an exploded perspective view of the outdoor photochemical comprehensive experiment system according to a specific embodiment of the present invention, as shown in the figure, in the outdoor photochemical comprehensive experimental system of the present invention, the smoke box 1 is arranged on a concrete building 6 On the roof 61 , that is, it is exposed outdoors of the concrete building 6 . The purpose of using concrete building 6 is to provide firm support, and make full use of the heat insulation and sound insulation properties of concrete buildings, to avoid the impact of excessive heat conduction and poor sound insulation effect of metal support structures on the experimental results and the environment.

屋顶61上具有一个矩形的开口62,所述开口62由一块铝板63密封覆盖,即所述铝板63大于所述开口62,铝板63的边缘与所述屋顶61的外表面紧密贴合。烟雾箱1整体设置于所述铝板63上方,并位于所述开口62的区域范围内。为便于定位,安装铝板63之前,事先就在铝板63的正反两面比照开口62的大小画上了相应的线条621,正反两面的线条位置应当相同。将烟雾箱1设置于铝板63上方的好处是可以方便在铝板63的下方设置温度控制结构,例如下文所述的冷凝管31等,以利于导热;同时由于铝板63容易加工,便于在铝板63上设置各种开口和密封盖,例如清洁空气入口42和出口43、人员进出口633、采样口634等(参见图3)。There is a rectangular opening 62 on the roof 61 , and the opening 62 is sealed and covered by an aluminum plate 63 , that is, the aluminum plate 63 is larger than the opening 62 , and the edge of the aluminum plate 63 is closely attached to the outer surface of the roof 61 . The smoke box 1 is integrally arranged above the aluminum plate 63 and located within the area of the opening 62 . For ease of positioning, before the aluminum plate 63 is installed, corresponding lines 621 have been drawn on the front and back sides of the aluminum plate 63 by comparing the size of the opening 62 in advance, and the line positions on the front and back sides should be the same. The advantage of setting the smoke box 1 above the aluminum plate 63 is that it is convenient to arrange a temperature control structure below the aluminum plate 63, such as the condensing pipe 31 described below, to facilitate heat conduction; Various openings and sealing covers are provided, such as clean air inlet 42 and outlet 43 , personnel inlet and outlet 633 , sampling port 634 , etc. (see FIG. 3 ).

如图3所示,其中显示的是图2中烟雾箱1以及冷凝装置的详细结构分解透视图,烟雾箱1由框架11及由其支撑的透明薄膜制成的烟雾箱箱体12构成,阳光可以透过透明薄膜制成的烟雾箱箱体12照射到烟雾箱1中,从而可以在烟雾箱1的内部获得适于模拟光化学污染的实验环境。在一个优选实施例中,烟雾箱箱体12由透光性良好的FEP(氟化乙烯丙烯共聚物)膜制成,FEP膜温度适应范围广,可耐受通常的低温和高温环境而不易变性,可长期适用于室外环境。As shown in Figure 3, which shows the detailed structural exploded perspective view of the smoke box 1 and the condensing device in Figure 2, the smoke box 1 is composed of a frame 11 and a smoke box body 12 made of a transparent film supported by it, sunlight The smog box 1 can be irradiated through the smog box body 12 made of transparent film, so that an experimental environment suitable for simulating photochemical pollution can be obtained inside the smog box 1 . In a preferred embodiment, the smoke box body 12 is made of FEP (fluorinated ethylene propylene copolymer) film with good light transmission. The FEP film has a wide range of temperature adaptability, and can withstand common low and high temperature environments without being easily denatured. , can be used in outdoor environment for a long time.

图3中,紧贴着整个框架11内侧全部都支撑着烟雾箱箱体12,由于烟雾箱箱体12是透明的,难以通过视图表达出来,但是本领域技术人员根据文字描述应当很容易就可理解。In Fig. 3, the smoke box body 12 is all supported on the inner side of the entire frame 11. Since the smoke box body 12 is transparent, it is difficult to express it through the view, but those skilled in the art should be able to easily according to the text description. understand.

由于烟雾箱1裸露于室外,为避免烟雾箱1受到风沙雨雪等恶劣环境的影响而破坏,在烟雾箱1的外侧设置有防护罩2(图3中省略了,参见图2、4、5),所述防护罩2为可折叠的扇叶形结构,实验的时候可以折叠收缩(图5),露出烟雾箱1,平时不实验的时候可以展开合拢(图4),将烟雾箱1遮蔽于防护罩2内部。Since the smoke box 1 is exposed outdoors, in order to prevent the smoke box 1 from being damaged by harsh environments such as wind, sand, rain and snow, a protective cover 2 is provided outside the smoke box 1 (omitted in Figure 3, see Figures 2, 4, and 5 ), the protective cover 2 is a foldable fan-shaped structure, which can be folded and contracted during the experiment (Figure 5), exposing the smoke box 1, and can be unfolded and closed when not in the experiment (Figure 4), to cover the smoke box 1 Inside the protective cover 2.

如图3所示,在烟雾箱1下方的铝板63的下方,设置有冷凝装置3的冷凝管31,冷凝管31与设置于混凝土建筑物6外侧的冷凝机组(未显示)相连,烟雾箱1内部还设置有对流混合风扇32。其中,冷凝管31、冷凝机组以及风扇32构成了整个冷凝装置3,用于对烟雾箱1中的环境温度进行调节,同时使烟雾箱1内部的温度尽量保持均匀一致。As shown in Figure 3, below the aluminum plate 63 below the smoke box 1, a condensation pipe 31 of the condensing device 3 is provided, and the condensation pipe 31 is connected to a condensing unit (not shown) arranged on the outside of the concrete building 6, and the smoke box 1 A convection mixing fan 32 is also provided inside. Wherein, the condensing pipe 31 , the condensing unit and the fan 32 constitute the entire condensing device 3 , which is used to adjust the ambient temperature in the smoke box 1 and keep the temperature inside the smoke box 1 as uniform as possible.

烟雾箱1每次进行实验前,需要将烟雾箱1中的气体全部转换成洁净空气,以防止烟雾箱1中已有的气体对实验结果造成干扰。因此在本发明的室外光化学综合实验系统中,设置有可提供洁净空气的清洁空气系统4,如图3所示,所述清洁空气系统4对空气进行净化,然后通过管道41循环流过烟雾箱1底部设置的清洁空气入口42和出口43,以对烟雾箱1进行彻底净化。所述清洁空气系统4可以采用市售的清洁空气系统,例如美国生产的AADCO737系列清洁空气发生系统等。Before each experiment in the smoke box 1, all the gas in the smoke box 1 needs to be converted into clean air, so as to prevent the existing gas in the smoke box 1 from interfering with the experimental results. Therefore in the outdoor photochemical comprehensive experiment system of the present invention, be provided with the clean air system 4 that can provide clean air, as shown in Figure 3, described clean air system 4 purifies the air, then flows through the smog box by pipeline 41 circulation 1. Clean air inlet 42 and outlet 43 are provided at the bottom to purify the smoke box 1 thoroughly. The clean air system 4 can be a commercially available clean air system, such as the AADCO737 series clean air generation system produced in the United States.

实验分析装置5设置于烟雾箱1下方的混凝土建筑物6中(图中未显示),包括气相色谱质谱联用分析仪、带长光程光学吸收池的傅立叶红外分析仪、常规气态污染物在线分析仪、电迁移率颗粒物粒径谱仪及带光离子检测器的色谱分析仪等分析设备,可实现对常规气态污染物、痕量氮氧化物、常见有机污染物和细粒子的在线分析,及针对可挥发性有机污染物的半在线分析。实验分析装置5通过烟雾箱1下的铝板63上的采样孔与箱内环境连接。The experimental analysis device 5 is set in the concrete building 6 below the smog box 1 (not shown in the figure), including a gas chromatography-mass spectrometry analyzer, a Fourier infrared analyzer with a long optical path optical absorption cell, and a conventional gaseous pollutant online Analytical equipment such as analyzers, electric mobility particle size spectrometers and chromatographic analyzers with photoion detectors can realize online analysis of conventional gaseous pollutants, trace nitrogen oxides, common organic pollutants and fine particles, And semi-online analysis for volatile organic pollutants. The experimental analysis device 5 is connected with the environment inside the box through the sampling hole on the aluminum plate 63 under the smoke box 1 .

下面参照附图详细说明根据本发明的一个具体实施例的用于室外光化学综合实验系统的冷凝装置的安装调试方法,在本实施例中,如前所述,室外光化学综合实验系统包括烟雾箱1、防护罩2、冷凝装置3、清洁空气装置4和实验分析装置5共五大部分,其中所述防护罩2、冷凝装置3、清洁空气装置4和实验分析装置5均分别与所述烟雾箱1相连(图1),烟雾箱1设置于一个混凝土建筑物6的屋顶61上(图2),屋顶61上具有一个矩形的开口62,开口62由一块铝板63密封覆盖,烟雾箱1整体设置于铝板63上方,并位于开口62的区域范围内;在烟雾箱1下方的铝板63的下方,设置有冷凝装置3的冷凝管31,冷凝管31与设置于混凝土建筑物6外侧的冷凝机组相连,烟雾箱1内部还设置有对流混合风扇32。The installation and commissioning method for the condensing device of the outdoor photochemical comprehensive experiment system according to a specific embodiment of the present invention will be described in detail below with reference to the accompanying drawings. , protective cover 2, condensing device 3, clean air device 4 and experimental analysis device 5 are five major parts altogether, wherein said protective cover 2, condensing device 3, clean air device 4 and experimental analysis device 5 are all connected with described smog box 1 respectively connected (Fig. 1), the smoke box 1 is arranged on the roof 61 of a concrete building 6 (Fig. 2), and there is a rectangular opening 62 on the roof 61, and the opening 62 is sealed and covered by an aluminum plate 63, and the smoke box 1 is integrally arranged on Above the aluminum plate 63, and within the range of the opening 62; below the aluminum plate 63 below the smoke box 1, a condensation pipe 31 of the condensation device 3 is provided, and the condensation pipe 31 is connected to the condensation unit arranged on the outside of the concrete building 6, A convection mixing fan 32 is also arranged inside the smoke box 1 .

其中,冷凝管31、冷凝机组以及风扇构成了整个冷凝装置3,冷凝管31可用于对烟雾箱1中的环境温度进行调节,风扇32可使烟雾箱1内部的温度尽快混合均匀。在一个具体实施例中,风扇32设置有两个,可以分别设置在清洁空气入口42和出口43位置处,用以在清洁空气装置4工作的时候增强清洁空气的对流。图中可见,风扇32设置在一个支架上,将风扇32悬空设置在清洁空气入口42和出口43的上方。Wherein, the condensing pipe 31, the condensing unit and the fan constitute the entire condensing device 3, the condensing pipe 31 can be used to adjust the ambient temperature in the smoke box 1, and the fan 32 can make the temperature inside the smoke box 1 mix evenly as soon as possible. In a specific embodiment, there are two fans 32, which can be respectively arranged at the positions of the clean air inlet 42 and the outlet 43, so as to enhance the convection of the clean air when the clean air device 4 is working. It can be seen from the figure that the fan 32 is arranged on a bracket, and the fan 32 is suspended above the clean air inlet 42 and the outlet 43 .

本发明中,冷凝装置3的设置要求使得烟雾箱1内部的温度尽量保持均匀一致,使用风扇32对空气进行混合是一方面,最重要的事要通过冷凝管31使得铝板63上方的温度尽量保持一致,不至于有点地方冷却不够,有的地方温度过低。In the present invention, the installation of the condensing device 3 requires that the temperature inside the smoke box 1 be kept as uniform as possible. It is one aspect to use the fan 32 to mix the air. The most important thing is to keep the temperature above the aluminum plate 63 as much as possible through the condensing pipe 31. Consistent, so that there are not enough cooling in some places, and the temperature in some places is too low.

因此,本发明的冷凝装置3的安装调试方法包括如下步骤:Therefore, the installation and commissioning method of the condensing device 3 of the present invention comprises the following steps:

将所述铝板划分成并排的若干部分,每个部分分别设置独立的冷凝管31和独立的控制阀门(图中未示出),然后将所有冷凝管31均连接到总管33上,如图所示。为便于冷凝管31按照不同的区域进行布置,铝板63上的各种开口,例如前述的清洁空气入口42和出口43、人员进出口633、采样口634等要尽量均匀分布,以避免冷凝管31位于开口位置处,当然,如果实际需要,开口位置必须设置于冷凝管31的路径上,则冷凝管31应当进行弯折,以绕开对应的开口位置。The aluminum plate is divided into several parts side by side, and each part is provided with an independent condensing pipe 31 and an independent control valve (not shown in the figure), and then all the condensing pipes 31 are connected to the main pipe 33, as shown in the figure Show. In order to facilitate the arrangement of the condensation pipes 31 in different areas, the various openings on the aluminum plate 63, such as the aforementioned clean air inlet 42 and outlet 43, personnel inlet and outlet 633, sampling ports 634, etc., should be evenly distributed as far as possible to avoid condensation pipes 31. Located at the opening position, of course, if necessary, the opening position must be set on the path of the condensation pipe 31, and the condensation pipe 31 should be bent to bypass the corresponding opening position.

在一个具体实施例中,为了增加冷凝管31与铝板63的接触面积,冷凝管31为方形截面并紧贴着所述铝板设置。另外,为了提高冷凝管31的冷却效率,冷凝管31未接触铝板63的表面设置有隔热套。In a specific embodiment, in order to increase the contact area between the condensation pipe 31 and the aluminum plate 63 , the condensation pipe 31 has a square cross-section and is arranged close to the aluminum plate. In addition, in order to improve the cooling efficiency of the condensation pipe 31 , the surface of the condensation pipe 31 that is not in contact with the aluminum plate 63 is provided with a heat insulating sleeve.

冷凝管31分区域安装完毕之后,就可以对整个冷凝装置3进行调试工作,以使冷凝装置3能够对烟雾箱1内部温度进行精确控制,使得烟雾箱1中各处温度能够保持一致。After the condensing pipe 31 is installed in different areas, the whole condensing device 3 can be debugged, so that the condensing device 3 can accurately control the temperature inside the smoke box 1, so that the temperature in the smoke box 1 can be kept consistent.

在进行冷却调试之前,需要先将铝板所在的建筑中的湿气去除,以避免在冷凝管31表面聚集冷凝水,影响其它实验设备。具体来说就是在开启冷凝机组进行制冷冷却之前,关闭所述混凝土建筑物6的所有开口,利用空调对所述混凝土建筑物6内部进行除湿操作。除湿操作直至湿度计显示所述混凝土建筑物6内部湿度小于10%之后,再开启冷凝机组进行制冷冷却,从而开始正式的调试工作,其步骤如下:Before cooling and commissioning, it is necessary to remove the moisture in the building where the aluminum plate is located, so as to avoid accumulating condensed water on the surface of the condensation pipe 31 and affecting other experimental equipment. Specifically, before turning on the condensing unit for refrigeration and cooling, all openings of the concrete building 6 are closed, and the air conditioner is used to dehumidify the inside of the concrete building 6 . Dehumidification operation until the hygrometer shows that the internal humidity of the concrete building 6 is less than 10%, and then the condensing unit is turned on for refrigeration and cooling, so as to start the formal commissioning work. The steps are as follows:

将控制各个冷凝管31的所有阀门打开到其开度的50%,开启冷凝机组进行制冷冷却,同时开启所述对流混合风扇;Open all the valves controlling each condensing pipe 31 to 50% of its opening, turn on the condensing unit for refrigeration and cooling, and turn on the convection mixing fan at the same time;

在所述铝板上表面设置测温装置,待冷却1小时后,读取各个测温装置的温度数值,对所述温度数值取平均值;Set a temperature measuring device on the upper surface of the aluminum plate, after cooling for 1 hour, read the temperature values of each temperature measuring device, and take the average value of the temperature values;

将温度高于所述平均值的A%的位置处的阀门开度增大A%;将温度值低于平均值B%的位置处的阀门开度减少B%;依次调整完毕,再冷却1小时。在本步骤中,如果阀门开度增大A%之后的开度数值大于100%,则不能再向大的方向调整了,保持阀门在最大开度100%即可;同样的,如果阀门开度减少B%之后的开度数值小于1%,则保持阀门开度1%即可,不用将阀门全部关闭。出现上述极端状况,则表明冷凝管31的布局存在问题,需要重新调整冷凝管31的安装位置之后重新进行调试工作。Increase the valve opening at the position where the temperature is higher than A% of the average value by A%; reduce the valve opening at the position where the temperature value is lower than the average value B%; after adjusting in sequence, cool down for 1 Hour. In this step, if the opening value after the valve opening is increased by A% is greater than 100%, it cannot be adjusted to a larger direction, and it is enough to keep the valve at the maximum opening of 100%; similarly, if the valve opening If the opening value after reducing B% is less than 1%, then keep the valve opening at 1%, instead of closing all the valves. If the above extreme situation occurs, it indicates that there is a problem in the layout of the condensation pipe 31 , and it is necessary to readjust the installation position of the condensation pipe 31 and then carry out the commissioning work again.

重复上述过程,测温并调整所述阀门的开度,直至各处温度与平均值的差值小于5%。Repeat the above process, measure the temperature and adjust the opening of the valve until the difference between the temperature and the average value is less than 5%.

至此整个冷凝装置安装调试完毕。So far, the installation and commissioning of the whole condensing device has been completed.

本领域技术人员应当理解,虽然本发明是按照多个实施例的方式进行描述的,但是并非每个实施例仅包含一个独立的技术方案。说明书中如此叙述仅仅是为了清楚起见,本领域技术人员应当将说明书作为一个整体加以理解,并将各实施例中所涉及的技术方案看作是可以相互组合成不同实施例的方式来理解本发明的保护范围。Those skilled in the art should understand that although the present invention is described in terms of multiple embodiments, not each embodiment only includes an independent technical solution. The description in the description is only for the sake of clarity, and those skilled in the art should understand the description as a whole, and understand the present invention by considering the technical solutions involved in each embodiment as being able to be combined with each other to form different embodiments scope of protection.

以上所述仅为本发明示意性的具体实施方式,并非用以限定本发明的范围。任何本领域的技术人员,在不脱离本发明的构思和原则的前提下所作的等同变化、修改与结合,均应属于本发明保护的范围。The above descriptions are only illustrative specific implementations of the present invention, and are not intended to limit the scope of the present invention. Any equivalent changes, modifications and combinations made by those skilled in the art without departing from the concept and principle of the present invention shall fall within the protection scope of the present invention.

Claims (7)

1. The installation and debugging method of the condensing device for the outdoor photochemical comprehensive experiment system comprises five parts, namely a smoke box (1), a protective cover (2), the condensing device (3), a clean air device (4) and an experiment analysis device (5), wherein the protective cover (2), the condensing device (3), the clean air device (4) and the experiment analysis device (5) are respectively connected with the smoke box (1); the smoke box (1) is arranged on a roof (61) of a concrete building (6), a rectangular opening (62) is formed in the roof (61), the opening (62) is covered by an aluminum plate (63) in a sealing mode, and the smoke box (1) is integrally arranged above the aluminum plate (63) and located in the area range of the opening (62); the method is characterized in that a condensation pipe (31) of the condensation device (3) is arranged below an aluminum plate (63) below the smoke box (1), the condensation pipe (31) is connected with a condensation unit arranged outside the concrete building (6), and a convection mixing fan (32) is further arranged inside the smoke box (1), and comprises the following steps:
the aluminum plate is divided into a plurality of parts which are arranged side by side, each part is respectively provided with an independent condensing pipe (31) and an independent control valve, and then all the condensing pipes (31) are connected to a header pipe (33);
all valves for controlling each condensing pipe (31) are opened to 50% of the opening degree of the condensing pipe, a condensing unit is started for refrigerating and cooling, and meanwhile, the convection mixing fan (32) is started;
arranging temperature measuring devices on the upper surface of the aluminum plate, reading the temperature values of the temperature measuring devices after cooling for 1 hour, and averaging the temperature values;
increasing the valve opening by a% at a location where the temperature is above a% of the average value; reducing the valve opening at the position of which the temperature value is lower than the average value B% by B%; after the adjustment, the mixture was cooled for 1 hour.
And repeating the process, measuring the temperature and adjusting the opening of the valve until the difference value between the temperature and the average value is less than 5%.
And the whole condensing device is installed and debugged.
2. A method according to claim 1, characterized in that the condenser tube (31) is of square cross-section and is placed against the aluminium sheet.
3. Method according to claim 2, characterized in that the surface of the condensation duct (31) not contacting the aluminium plate is provided with a thermal insulation jacket.
4. A method according to claims 1-3, characterized in that before turning on the condensing units for cooling, all openings of the concrete building (6) are closed and the interior of the concrete building (6) is dehumidified by means of air conditioning.
5. Method according to claim 4, characterized in that the dehumidification operation is carried out until the hygrometer indicates that the humidity inside the concrete structure (6) is less than 10%, and then the cooling of the condensation unit is carried out.
6. The method of claim 4, wherein if the value of the opening of the valve after a% increase is greater than 100%, then the valve cannot be adjusted in the larger direction and the valve is maintained at 100% maximum opening; and if the opening value of the valve after the opening is reduced by B% is less than 1%, keeping the opening of the valve at 1%, and not closing all the valves.
7. The method as claimed in claim 6, wherein the debugging work is performed again after the installation position of the condensation duct is readjusted in the situation as set forth in claim 6.
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