CN103161473A - Slurry balance push bench cutter disk drive device - Google Patents
Slurry balance push bench cutter disk drive device Download PDFInfo
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- CN103161473A CN103161473A CN2013100847954A CN201310084795A CN103161473A CN 103161473 A CN103161473 A CN 103161473A CN 2013100847954 A CN2013100847954 A CN 2013100847954A CN 201310084795 A CN201310084795 A CN 201310084795A CN 103161473 A CN103161473 A CN 103161473A
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- drive shaft
- push bench
- balance push
- power
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Abstract
The invention discloses a slurry balance push bench cutter disk drive device which comprises a case body and a plurality of power devices evenly distributed on the case body. Each power device comprises a motor and a planetary gear reducer driven by the motor. A small gear is installed on an output shaft of the planetary gear reducer. Small gears evenly distributed drive a center wheel in a confluence mode like a planet wheel; the center wheel is connected with a driving main shaft in a spline mode; after driving the center wheel in a confluence mode through a small gear of the each power device, power produced by the plurality of power devices is transmitted to the driving main shaft; and the driving main shaft further drives a driving cutter disc connected with the driving main shaft to rotate. The slurry balance push bench cutter disk drive device has the advantages of being novel in structure, reasonable in design, high in reliability and the like, and effectively overcomes the defects that the domestic cutter discs are large in size, small in driving force, small in bearable axial jacking force and poor in sealing performance.
Description
Technical field
The present invention relates to engineering equipment, be specifically related to a kind of mud water balance push bench cutterhead driving device.
Background technology
Cutterhead driving device is one of core component of mud water balance push bench, and the quality of its performance will determine the overall performance of push-bench.
The mud water balance push bench drive unit is due to the restriction that is subjected to the underground activities condition, it is little that it need possess volume, how the characteristics that driving power is large guarantee that obtaining larger driving power in the limited scope of size is the key technology difficult point of the more difficult breakthrough of many domestic production enterprises;
Next drives cutterhead and makes the drive unit main shaft can bear larger axial force in when work due to rotation and the feeding of cutterhead, how to solve drive unit in the situation that to bear that larger axis still can work reliably to power be also its key point that need to break through;
At last, because the mud water balance push bench working environment is comparatively abominable, it need possess higher sealing performance, if its sealing performance is bad, the impurity such as muddy water, mortar enters drive unit is damaged, and therefore how to solve the comparatively stubborn problem that the highly reliable sealing performance of drive unit also becomes domestic push-bench manufacturing enterprise.
Summary of the invention
For the poor situation of present domestic push-bench drive unit overall performance, propose a kind of structurally novel, design upper reasonable, size is little, driving power greatly, good seal performance and mud water balance push bench cutterhead driving device with high reliability.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of mud water balance push bench cutterhead driving device comprises:
One casing,
One is uniformly distributed in several power set on casing, described each power set comprise motor and electric motor driven planetary reducer, one pinion is installed on described planetary reducer output shaft, equally distributed pinion interflow drives centre wheel, centre wheel adopts the spline form to be connected with drive shaft
After the power that several power set produce drives centre wheel by the pinion interflow on output shaft separately, with transmission of power to drive shaft, the driving cutterhead rotation that drive shaft and then driving are connected with drive shaft.
In a preferred embodiment of the invention, drive shaft and casing radially junction arrange a sliding bearing, when sliding bearing is worked at drive unit, by the lubricant grease pipe, lubricating grease is transported to endlessly in the oil groove of sliding bearing, has guaranteed the lubricated of sliding bearing.
In a preferred embodiment of the invention, described casing adopts native sand joint ring to seal.
In a preferred embodiment of the invention, establish a wear-resistant sleeve on described drive shaft, this wear-resistant sleeve and drive shaft adopt interference fit, and described wear-resistant sleeve external surface is connected with native sand joint ring, and with external surface employing mid frequency induction hardening and the hard chrome plating of native sand joint ring rotating contact.
In a preferred embodiment of the invention, larger first a spherical roller thrust bearing is set also on described drive shaft, has guaranteed that drive shaft still can work reliably under the effect that is driven cutterhead larger top power.
In a preferred embodiment of the invention, described drive shaft rear end arranges less second a spherical roller thrust bearing, with larger the first spherical roller thrust bearing acting in conjunction, and the two-way location of protection drive shaft.
By technique scheme, the invention has the beneficial effects as follows:
The present invention has novel structure, reasonable in design, high reliability, has solved effectively that domestic cutterhead driving device volume is large, driving force is little, can bear the shortcoming that axial top power is little, sealing performance is bad.
Description of drawings
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or description of the Prior Art, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is structural representation of the present invention.
Fig. 2 is that A of the present invention is to figure.
Fig. 3 is partial enlarged drawing of the present invention.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
See figures.1.and.2 described, a kind of mud water balance push bench cutterhead driving device, comprise: a casing 8, one is uniformly distributed in several power set on casing 8, described each power set comprise the planetary reducer 4 that motor 1 and motor 1 drive, and a pinion is installed on described planetary reducer 4 output shafts, and equally distributed pinion collaborates to drive centre wheel 7 as planetary gear, centre wheel 7 adopts the spline form to be connected with drive shaft 6
After the power that several power set produce drives centre wheel 7 by the pinion interflow on output shaft separately, with transmission of power to drive shaft 6, the driving cutterhead rotation that drive shaft 6 and then driving are connected with drive shaft.
Operating principle of the present invention:
Motor 1 drives planetary reducer 4 as the power source of drive unit, this power source adopts the mode (motor+reducer) of 8 groups to be evenly distributed on casing 8, the pinion that is contained in like this on planetary reducer 4 output shafts just collaborates to drive centre wheel 7 as a series of planetary gears, and centre wheel 7 adopts involute spline to be connected with drive shaft 6, and the power source at interflow is just reached drive shaft 6 and then drives cutterhead (cutterhead adopts involute spline to be connected with drive shaft) like this.
Can bear larger axial force (with driving the cutter fed rat opposite direction) owing to driving cutterhead when rotation, the feeding, be connected on drive shaft 6 and drive cutterhead, therefore drive shaft 6 also will have been born larger axial force, therefore adopted one can bear larger axis to the larger first spherical roller thrust bearing 5 of power when design, thereby guaranteed that drive shaft 6 still can work reliably under the effect that is subjected to larger top power.
With reference to shown in Figure 3, because drive shaft 6 has been born larger load and it is limited with the radial dimension that casing 8 is connected, its life-span of rolling bearing that traditional approach adopts will be very short and then affects life-span of whole drive unit, therefore according to drive shaft features (low-speed heave-load), designed the sliding bearing that a kind of material is Allen's metal (ZCuAl10Fe3), the sliding bearing of this kind material has good low-speed heave-load performance under lubricated sufficient condition, adopt this kind sliding bearing effectively to solve the shorter problem of drive unit main shaft bearing working life.In Fig. 1,9 is the lubricant grease pipe, when it is worked at drive unit, lubricating grease is transported in the oil groove that slides endlessly, has guaranteed the lubricated of sliding bearing 10.
in addition for preventing muddy water, soil sand waits impurity to enter and makes the drive unit damage in drive case, having adopted material is that the native sand sealing 12 of polyurethane rubber seals (seeing attached Fig. 1 and 2), the more traditional encapsulant of the joint ring of this kind material (as NBR HNBR) have a better abrasion resistance, higher hot strength, better oil resistant and flame resistance, simultaneously for preventing the long-term rotation wear spindle of native sand sealing 12 and drive shaft 6, adopt the mode of interference fit to install a wear-resistant sleeve 11 additional on drive shaft 6, this wear-resistant sleeve 11 adopts mid frequency induction hardening and chromed hardened technique to improve its abrasion resistance with the external surface of native sand sealing 12 rotating contacts, the encapsulating method of above employing, technique and the material of selecting have effectively guaranteed the good seal performance of drive unit.
At last, in drive shaft rear end (away from driving cutterhead place), design a specification less the second spherical roller thrust bearing 3 and locking nut 2, prevent the possibility that drive shaft moves to driving cutter fed rat direction, they have played the effect of the two-way location of drive unit main shaft together with larger the first spherical roller thrust bearing 5.
Beneficial effect of the present invention:
(1), adopt uniform, organize planetary reducer more and collaborate, guarantee on the situation that size allows, for the cutter plate driver main shaft provides enough large power.
(2), adopt and to bear larger axis and guarantee that to the spherical roller thrust bearing of power drive shaft works reliably under the effect that axially is subjected to larger top power;
(3), adopt the lubricated sliding bearing that fully, can bear low-speed heave-load material (ZCuAl10Fe3) to substitute conventional rolling bearing, solved the drive unit main shaft bearing owing to being subjected to that radial dimension is less and the life-span is shorter, can't satisfy the problem of actual needs.
(4), adopt have better abrasion resistance, more high tensile, better the polyurethane rubber of oil resistant and flame resistant material is as encapsulant, and adopts the mode of triple seal to guarantee that drive unit has good sealing performance.
Above demonstration and described basic principle of the present invention and principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; that describes in above-described embodiment and manual just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (6)
1. a mud water balance push bench cutterhead driving device, is characterized in that, comprising:
One casing,
One is uniformly distributed in several power set on casing, described each power set comprise motor and electric motor driven planetary reducer, one pinion is installed on described planetary reducer output shaft, equally distributed pinion interflow drives centre wheel, centre wheel adopts the spline form to be connected with drive shaft
After the power that several power set produce drives centre wheel by the pinion interflow on output shaft separately, with transmission of power to drive shaft, the driving cutterhead rotation that drive shaft and then driving are connected with drive shaft.
2. a kind of mud water balance push bench cutterhead driving device according to claim 1, it is characterized in that: drive shaft and casing radially junction arrange a sliding bearing, when sliding bearing is worked at drive unit, by the lubricant grease pipe, lubricating grease is transported to endlessly in the oil groove of sliding bearing, has guaranteed the lubricated of sliding bearing.
3. a kind of mud water balance push bench cutterhead driving device according to claim 1 is characterized in that: described casing adopts native sand joint ring to seal.
4. a kind of mud water balance push bench cutterhead driving device according to claim 3, it is characterized in that: establish a wear-resistant sleeve on described drive shaft, this wear-resistant sleeve and drive shaft adopt interference fit, described wear-resistant sleeve external surface is connected with native sand joint ring, and adopts mid frequency induction hardening and hard chrome plating with the external surface of native sand joint ring rotating contact.
5. a kind of mud water balance push bench cutterhead driving device according to claim 1, it is characterized in that: larger first a spherical roller thrust bearing also is set on described drive shaft, guaranteed that drive shaft still can work reliably under the effect that is driven cutterhead larger top power.
6. a kind of mud water balance push bench cutterhead driving device according to claim 1; it is characterized in that: described drive shaft rear end arranges less second a spherical roller thrust bearing; with larger the first spherical roller thrust bearing acting in conjunction, the two-way location of protection drive shaft.
Priority Applications (1)
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CN201310084795.4A CN103161473B (en) | 2013-03-15 | 2013-03-15 | Slurry balance push bench cutter disk drive device |
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CN201310084795.4A CN103161473B (en) | 2013-03-15 | 2013-03-15 | Slurry balance push bench cutter disk drive device |
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CN103161473A true CN103161473A (en) | 2013-06-19 |
CN103161473B CN103161473B (en) | 2015-07-08 |
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CN201310084795.4A Expired - Fee Related CN103161473B (en) | 2013-03-15 | 2013-03-15 | Slurry balance push bench cutter disk drive device |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103398214A (en) * | 2013-08-13 | 2013-11-20 | 上海力行工程技术发展有限公司 | Muddy water balance push bench |
CN106164509A (en) * | 2013-12-16 | 2016-11-23 | 艾德温股份有限公司 | Two-way bearing, power train, planetary gear and wind-driven generator |
CN108086991A (en) * | 2017-12-27 | 2018-05-29 | 上海振华重工集团(南通)传动机械有限公司 | A kind of new offshore wind farm Pile development machine drive system |
CN108625872A (en) * | 2018-07-17 | 2018-10-09 | 中国铁建重工集团有限公司 | A kind of push-bench |
CN113007329A (en) * | 2021-03-22 | 2021-06-22 | 安徽唐兴机械装备有限公司 | Push bench driven assembly |
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JP2000008779A (en) * | 1998-06-25 | 2000-01-11 | Kawasaki Heavy Ind Ltd | Shield machine for rectangular tunnel |
JP2002295183A (en) * | 2001-04-04 | 2002-10-09 | Toda Constr Co Ltd | Shield machine for free section tunnel |
CN201166093Y (en) * | 2008-03-25 | 2008-12-17 | 江苏驰翔精密齿轮有限公司 | Speed increasing gear box of wind power generation device |
CN101769155A (en) * | 2010-01-26 | 2010-07-07 | 重庆大学 | Double-drive planetary transmission driving system of shield machine |
CN102359554A (en) * | 2011-10-20 | 2012-02-22 | 上海盛运机械工程有限公司 | Planetary speed reducer |
CN102587921A (en) * | 2012-04-01 | 2012-07-18 | 扬州广鑫重型设备有限公司 | Rectangular tunneling machine adopting swing cutting method |
CN203145951U (en) * | 2013-03-15 | 2013-08-21 | 上海盛运机械工程有限公司 | Cutter disk driving device of slurry balance tube push bench |
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2013
- 2013-03-15 CN CN201310084795.4A patent/CN103161473B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2000008779A (en) * | 1998-06-25 | 2000-01-11 | Kawasaki Heavy Ind Ltd | Shield machine for rectangular tunnel |
JP2002295183A (en) * | 2001-04-04 | 2002-10-09 | Toda Constr Co Ltd | Shield machine for free section tunnel |
CN201166093Y (en) * | 2008-03-25 | 2008-12-17 | 江苏驰翔精密齿轮有限公司 | Speed increasing gear box of wind power generation device |
CN101769155A (en) * | 2010-01-26 | 2010-07-07 | 重庆大学 | Double-drive planetary transmission driving system of shield machine |
CN102359554A (en) * | 2011-10-20 | 2012-02-22 | 上海盛运机械工程有限公司 | Planetary speed reducer |
CN102587921A (en) * | 2012-04-01 | 2012-07-18 | 扬州广鑫重型设备有限公司 | Rectangular tunneling machine adopting swing cutting method |
CN203145951U (en) * | 2013-03-15 | 2013-08-21 | 上海盛运机械工程有限公司 | Cutter disk driving device of slurry balance tube push bench |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103398214A (en) * | 2013-08-13 | 2013-11-20 | 上海力行工程技术发展有限公司 | Muddy water balance push bench |
CN103398214B (en) * | 2013-08-13 | 2018-08-28 | 上海力行工程技术发展有限公司 | A kind of mud water balance push bench |
CN106164509A (en) * | 2013-12-16 | 2016-11-23 | 艾德温股份有限公司 | Two-way bearing, power train, planetary gear and wind-driven generator |
CN108086991A (en) * | 2017-12-27 | 2018-05-29 | 上海振华重工集团(南通)传动机械有限公司 | A kind of new offshore wind farm Pile development machine drive system |
CN108625872A (en) * | 2018-07-17 | 2018-10-09 | 中国铁建重工集团有限公司 | A kind of push-bench |
CN113007329A (en) * | 2021-03-22 | 2021-06-22 | 安徽唐兴机械装备有限公司 | Push bench driven assembly |
CN113007329B (en) * | 2021-03-22 | 2022-11-22 | 安徽唐兴装备科技股份有限公司 | Push bench driven assembly |
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