CN103161018A - Circular knitting machine yarn feeding system - Google Patents
Circular knitting machine yarn feeding system Download PDFInfo
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- CN103161018A CN103161018A CN201110409914XA CN201110409914A CN103161018A CN 103161018 A CN103161018 A CN 103161018A CN 201110409914X A CN201110409914X A CN 201110409914XA CN 201110409914 A CN201110409914 A CN 201110409914A CN 103161018 A CN103161018 A CN 103161018A
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- circular knitting
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Abstract
A circular knitting machine yarn feeding system comprises a circular knitting machine, at least one yarn feeding plate and a control unit which is respectively in electrical connection with the circular knitting machine and the yarn feeding plate. The circular knitting machine comprises a needle cylinder and at least one yarn feeding opening which is formed in the needle cylinder in an annular mode. At least two independent yarns are respectively twined on each yarn feeding plate, and each yarn feeding plate is provided with a driving device which drives each yarn feeding plate to rotate and enables yarns to be respectively transmitted along a yarn feeding path to a yarn feeding opening of the circular knitting machine. The control unit produces a yarn feeding signal which is transmitted to the circular knitting machine to control yarn feeding speed of the circular knitting machine and a driving signal which is transmitted to the driving device to control rotating speed of the yarn feeding plates. A user can operate the control unit to control the speed of the yarn feeding plates actively feeding the yarns to the yarn feeding opening of the circular knitting machine.
Description
Technical field
What the present invention relates to a kind of circular knitting machine send the yarn system, and espespecially a kind of circular knitting machine initiatively send the yarn system.
Background technology
Tannin fabrics (Denim) is a kind of thick brocade gauze, is widely used in work with wear-resisting cloth and popular clothing cloth.The mode that tradition is made tannin fabrics is that a large amount of a plurality of warp-wise yarns (as 6000) are wound in respectively on single coiled hair, after bipseudoindoxyl dye (Indigo) dyeing, then carries out the reductant quality, makes the warp-wise yarn present indigo color.
In general, completing the indigo warp-wise yarn that is wound on coiled hair that dyes utilizes loom to weave, coiled hair these warp-wise yarns of the passive output of traction during because of loom braiding yarn, the driving force that is to say the coiled hair rotation comes from loom fully and weaves pulling of yarn.Although the weight of coiled hair is quite heavy, traction in the time of the slow braiding speed of loom and a large amount of warp-wise yarn has reduced the chance that the warp-wise yarn breaks because of the tension force of this coiled hair generation of traction.Yet loom braiding speed is slow, has virtually limited the output of tannin fabrics.
Summary of the invention
Main purpose of the present invention is to overcome tradition because utilizing the warp direction knitted yarn of loom can't enlarge the restriction of finished fabric output.
For reaching above-mentioned purpose, the invention provides a kind of circular knitting machine and send the yarn system, include a circular knitting machine, at least onely send the yarn dish and be electrically connected at respectively this circular knitting machine and this send the control module of yarn dish.This circular knitting machine includes a syringe and at least one ring-like feed that is arranged on this syringe.The yarn that each send the yarn travelling expenses to be wound with at least two individual separation, this send the yarn dish to have a drive unit and send the yarn dish to rotate to make this yarn send the feed of yarn delivery pathways to this circular knitting machine with one respectively to drive this.This control module generation one is sent to this circular knitting machine and is sent to the yarn feeding signal and of controlling its yarn feed speed the driving signal that this drive unit send yarn dish velocity of rotation to control this.
In an embodiment, this drive unit rotates this according to this driving signal and send the yarn dish to make to be wound in this and send this yarn on the yarn dish to send yarn speed to export this feed to one, and this send yarn speed identical with the yarn feed speed of this circular knitting machine.
In an embodiment, this control module produces according to the yarn feed speed that sets and determines that this send the driving signal of yarn dish velocity of rotation.
Another object of the present invention is when this circular knitting machine weaves, and regulates and controls the tension force that this send yarn on the yarn path.
For reaching above-mentioned purpose, the present invention has at least one yarn buffer unit that is electrically connected at this control module on this send the yarn path.
In an embodiment, this yarn buffer unit send corresponding buffering signals to this control module of tension force output of yarn on the yarn path to drive to adjust this drive unit the velocity of rotation that this send the yarn dish according to this.
In an embodiment, this yarn buffer unit has respectively the displacement piece of sheathed this yarn with respect to each yarn, and the displacement detector of the position of at least one this displacement piece of detection, and this displacement detector is electrically connected at this control module.
In an embodiment, this displacement detector is preset with a displacement detecting scope with respect to the position of this displacement piece, this displacement detector includes one first detector and one second detector that is arranged at respectively displacement detecting scope upper limb and lower edge, this displacement piece surpasses this displacement detecting scope, and this first detector or this second detector produce a buffering signals to this control module.
In an embodiment, these two different displacement piece detected simultaneously with respect to this first detectors of different displacement piece and this second detector and surpass respectively this displacement detecting scope upper limb and lower edge and produce a stopping signal to this control module.
In an embodiment, this displacement detector includes at least one the 3rd detector that is arranged between this first detector and this second detector, the position that this displacement piece will be detected with respect to the 3rd detector of different displacement piece is sent to this control module, and this control module calculates the mean place of all displacement piece and is stored in initial position in this control module and compares and then adjust this drive unit and drive the velocity of rotation that this send the yarn dish with one.
Circular knitting machine of the present invention send the characteristics of yarn system to be:
1. by a drive unit is set on the yarn dish comes initiatively to provide the feed of yarn to circular knitting machine in sending, and realize the possibility of the warp direction knitted yarn of circular knitting machine.
2. other the present invention is by being electrically connected respectively the control module of this circular knitting machine and this drive unit, regulate and control this and send the yarn speed of sending of yarn dish to keep synchronizeing with the yarn feed speed of circular knitting machine feed, so can reduce the line breaking machine meeting that the warp direction knitted yarn of circular knitting machine may cause because speed is inconsistent.
Moreover, the present invention is arranged at that the yarn buffer unit that send on the yarn path is able to that normality detects the tension force of warp-wise yarn and yarn speed is sent in the feedback adjustment, can not affect because yarn tension is excessive or too small its quality to guarantee fabric., the state of the indivedual yarns of this control module can be provided, and then precisely control the tension force of yarn compared to the conventional tension detector with respect to set this yarn buffer unit of indivedual yarns.
Description of drawings
Fig. 1 is the structure configuration diagram that circular knitting machine of the present invention send yarn one embodiment of system.
Fig. 2 is the structure schematic side view that circular knitting machine of the present invention send yarn one embodiment of system.
Fig. 3 is the framework block diagram that circular knitting machine of the present invention send yarn one embodiment of system.
Fig. 4 circular knitting machine of the present invention send the yarn buffer unit of yarn one embodiment of system local enlarged diagram.
The specific embodiment
Relate to detailed description of the present invention and technology contents, now just coordinate graphic being described as follows:
See also Fig. 1, Fig. 2 and shown in Figure 3, be structure configuration diagram, structure schematic side view and the framework block diagram of one embodiment of the present invention, as shown in the figure: the present invention relates to a kind of circular knitting machine and send the yarn system, be applied to a circular knitting machine 10.This circular knitting machine 10 includes a syringe 11 and at least one ring-like feed 12 that is arranged on this syringe 11.Also have one first electric power converter 13 in this circular knitting machine 10 and accept these the first electric power converter 13 output powers and drive the main CD-ROM drive motor 14 that these feeds 12 are knitted yarn.This first electric power converter 13 can be the transformer that circulation always exchanges.
In the present embodiment, has a control module 40 in this circular knitting machine 10, this control module 40 is electrically connected at the first electric power converter 13 of this circular knitting machine 10, can export a yarn feeding signal S1 according to setting and control the yarn feed speed that this main CD-ROM drive motor 14 drives these feeds 12 to this first electric power converter 13.This control module 40 has one and supplies the user to input the operation interface 41 of instruction, and this operation interface 41 can be a Keysheet module or is a Touch Screen.This control module 40 is except can be arranged in this circular knitting machine 10 as the present embodiment, but also Independent is placed in outside this circular knitting machine 10, only is connected in this first electric power converter 13 of this circular knitting machine 10 with electric wire electric power.
The present invention utilizes at least one yarn dish 20 that send to provide yarn 30 to this circular knitting machine 10, each send yarn dish 20 to be wound with at least two yarns that are separated from each other 30, these yarn 30 numbers can with want to send to feed 12 in this circular knitting machine 10 quantity adjust, in the present embodiment, each send has at least 32 yarns that are separated from each other 30 in yarn dish 20, that is to say, be wound in this and send the plurality of yarns 30 on yarn dish 20 can be supplied to simultaneously the feed 12 of this circular knitting machine 10 to weave.What the present invention supplied many warp yarn 30 send yarn dish 20, generally is called again coiled hair.For making this send yarn dish 20 to rotate, send a side of yarn dish 20 to be provided with a support of bearing 21 in this.For yarn bobbin that should circular knitting machine 10 yarns, this send, and yarn dish 20 volumes are large and weight is heavier compared to tradition.Pull this yarn 30 to drive this when avoiding only depending on this circular knitting machine 10 braiding and send yarn dish 20, and the possibility that causes yarn 30 overtensions to break, as shown in Figure 3, the yarn dish 20 that send of the present invention is provided with the drive unit 23 that one second electric power converter 22 and is accepted these the second electric power converter 22 output powers on this support of bearing 21, these drive unit 23 active drive this send 20 rotations of yarn dish to make this yarn 30 respectively with a feed 12 that send yarn path R to be delivered to this circular knitting machine 10, as shown in Figure 2.This drive unit 23 can be an alternating current motor.This second electric power converter 22 can be the transformer that circulation always exchanges.This control module 40 is electrically connected at this second electric power converter 22, and transmits one and drive signal S2 and adjust to this second electric power converter 22 and export to the electric power of this drive unit 23, and then controls the velocity of rotation that this send yarn dish 20.This drive unit 23 rotates this according to this driving signal S2 and send yarn dish 20 and make many warp yarn 30 of sending on yarn dish 20 all with a feed 12 that send yarn speed to export this circular knitting machine 10 to.In the present embodiment, this send yarn 30 output on yarn dish 20 to synchronize with the input maintenance of these circular knitting machine 10 feeds 12, that is to say, what this sent yarn 30 on yarn dish 20 send yarn speed identical with the yarn feed speed of these circular knitting machine 10 feeds 12.In above embodiment, this control module 40 is electrically connected at simultaneously this circular knitting machine 10 and this send the drive unit 23 of yarn dish 20, but this control module 40 also separate connection in this drive unit 23 that send yarn dish 20, that is to say that only exporting one drives signal S2 and be sent to this drive unit 23 and send the yarn dish 20 velocities of rotation to control this.
In the present invention, as shown in Figure 3, this send the control of the yarn feed speed that send yarn speed and this circular knitting machine 10 feeds 12 of yarn 30 on yarn dish 20, can or pre-enter operating parameters to this control module 40 by this control module 40 of user's real-time operation, respectively this circular knitting machine 10 and this drive unit 23 are set, made this control module 40 produce this yarn feeding signal S1 and this driving signal S2 and export this circular knitting machine 10 to and this drive unit 23 is reached.Perhaps, have a preset algorithm in this control module 40, this send the driving signal S2 of yarn dish 20 velocities of rotation to produce corresponding decision according to the yarn feeding signal S1 that sets the control yarn feed speed.
For can stablize the tension force of controlling the yarn 30 export this circular knitting machine 10 to, of the present invention sending in the yarn system, this of each yarn 30 send and has at least one yarn buffer unit 50 that is electrically connected at this control module 40 on yarn path R as shown in Figure 2.In the present embodiment, as Fig. 1, Fig. 2 and shown in Figure 4, this yarn buffer unit 50 consists predominantly of a support body 51, be arranged at a plurality of displacement rails that are parallel to each other 52 on this support body 51, be arranged at the displacement piece 53 of also distinguishing sheathed each this yarn 30 in this displacement rails 52, and the displacement detector of the position of this displacement piece 53 of at least one detection.Have respectively this yarn 30 of at least one confession with respect to each yarn 30 on this support body 51 and wear to fix the yarn eye 511 that this yarn 30 send the yarn direction.The lateral margin of each this displacement piece 53 includes at least one fixed part 531, and this displacement rails 52 includes the steel wire 521 that wears this fixed part 531 and allow this displacement piece 53 vertically to move.This displacement detector is preset with a displacement detecting scope P with respect to the position of this displacement piece 53, this displacement detector includes one first detector 541 and one second detector 542 that is arranged at respectively displacement detecting scope P upper limb and lower edge, and this first detector 541 is electrically connected to respectively this control module 40 with this second detector 542.
When arbitrary yarn 30 tension force increase, 53 of displacement piece that are sheathed on this yarn 30 can be to top offset in this displacement rails 52, in case this displacement piece 53 surpasses the upper limb of this displacement detecting scope P, namely detected by this first detector 541, this first detector 541 produces a buffering signals S3 to this control module 40, and this control module 40 makes this drive unit 23 accelerate this and send the velocity of rotation of yarn dish 20.On the other hand, when arbitrary yarn 30 tension force reduce, 53 of displacement piece that are sheathed on this yarn 30 can be to bottom offset in this displacement rails 52, in case this displacement piece 53 surpasses the lower edge of this displacement detecting scope P, namely detected by this second detector 542, this second detector 542 produces another buffering signals S3 to this control module 40, and this control module 40 this driving signal of output S2 give this drive unit 23 and slow down the velocity of rotation that this send yarn dish 20.For fear of because the tension force between different yarns 30 has too large difference, surpass respectively this displacement detecting scope P upper limb and lower edge and produce a stopping signal S4 to this control module 40 when these two different displacement piece 53 detected simultaneously with respect to this first detectors 541 of different displacement piece 53 and this second detector 542.
In addition, for more accurately detecting the position of this displacement piece 53, this displacement detector includes at least one the 3rd detector 543 that is arranged between this first detector 541 and this second detector 542.A plurality of the 3rd detectors 543 are arranged along this displacement detecting scope P, so that obtain the position of this displacement piece 53.The position that this displacement piece 53 will be detected with respect to the 3rd detector 543 of different displacement piece 53 is sent to this control module 40, and this control module 40 calculates the mean place of all displacement piece 53 and is stored in one that initial position in this control module 40 is compared and then output drive signal S2 adjusts the velocity of rotation that this send yarn dish 20 to this drive unit 23.
Make the cloth finished product have flaw for fear of producing without yarn idle running because of broken string, the present invention send the yarn system to include one and is arranged on these yarn buffer unit 50 support bodys 51 and has respectively a broken yarn detector 60 with respect to each yarn 30, as shown in Figure 4, this broken yarn detector 60 is electrically connected at this control module 40.This broken yarn detector 60 is arranged at this displacement piece 53 belows, when being subject to this displacement piece 53 triggering for generating one stopping signal S5 to this control module 40.
In sum, circular knitting machine of the present invention send that the yarn system can use traditional loom send in the circular knitting machine that the yarn dish is applied to, this send the yarn dish initiatively to export the many yarns that are separated from each other by a drive unit and gives this circular knitting machine, avoid because circular knitting machine when knitting for the pulling force of yarn be not enough to draw this send the yarn dish and causes yarn breakage may.The present invention also is electrically connected at simultaneously this circular knitting machine by one and this send the control module of the drive unit of yarn dish, regulate and control the velocity of rotation that this send the yarn dish, make this send that on the yarn dish, the yarn speed of sending of yarn can be synchronized with the yarn feed speed of this circular knitting machine feed.Moreover, for guaranteeing the quality of fabric finished product, the present invention is provided with the tension force that a yarn buffer unit detects yarn on this send the yarn path, and gives this control module according to tension force feedback one buffering signals of yarn, by the velocity of rotation of real-time this yarn feeding wheel of adjustment, keep the tension force of this yarn.
Below the present invention is described in detail, yet the above person is only a preferred embodiment of the present invention, when not limiting scope of the invention process.Be that all equalizations of doing according to the present patent application scope change and modify etc., all should still belong in patent covering scope of the present invention.
Claims (9)
1. a circular knitting machine send the yarn system, it is characterized in that, described circular knitting machine send the yarn system to include:
One circular knitting machine includes a syringe and at least one ring-like feed that is arranged on described syringe;
At least one yarn dish that send, each send the yarn travelling expenses to be wound with at least two yarns that are separated from each other, and the described yarn dish that send has a drive unit to drive the described yarn dish rotation of sending, and makes described yarn send the feed of yarn delivery pathways to described circular knitting machine with one respectively; And
One control module is electrically connected at the described drive unit that send the yarn dish, and described control module produces one and is sent to described drive unit to control the described driving signal that send the velocity of rotation of yarn dish.
2. circular knitting machine according to claim 1 send the yarn system, it is characterized in that, described drive unit rotates the described yarn dish that send according to described driving signal, make to be wound in and describedly send the described yarn on the yarn dish to send yarn speed to export described feed to one, the described yarn speed of sending is identical with the yarn feed speed of described circular knitting machine.
3. circular knitting machine according to claim 1 send the yarn system, it is characterized in that, described control module produces according to the yarn feed speed that sets and determines the described driving signal that send the velocity of rotation of yarn dish.
4. circular knitting machine according to claim 1 send the yarn system, it is characterized in that, described sending on the yarn path has at least one yarn buffer unit that is electrically connected at described control module.
5. circular knitting machine according to claim 4 send the yarn system, it is characterized in that, described yarn buffer unit drives the described velocity of rotation of sending the yarn dish according to described corresponding buffering signals to the described control module of tension force output of yarn on the yarn path that send to adjust described drive unit.
6. circular knitting machine according to claim 4 send the yarn system, it is characterized in that, described yarn buffer unit has respectively the displacement detector of the position of the displacement piece of a sheathed described yarn and the described displacement piece of at least one detection with respect to each yarn, described displacement detector is electrically connected at described control module.
7. circular knitting machine according to claim 6 send the yarn system, it is characterized in that, described displacement detector is preset with a displacement detecting scope with respect to the position of described displacement piece, described displacement detector includes the upper limb that is arranged at respectively described displacement detecting scope and one first detector and one second detector of lower edge, when described displacement piece surpassed described displacement detecting scope, described the first detector or described the second detector produced a buffering signals to described control module.
8. circular knitting machine according to claim 7 send the yarn system; it is characterized in that; when described two different displacement piece being detected simultaneously and surpass respectively the upper limb of described displacement detecting scope and lower edge with respect to described first detector of two different displacement piece and described the second detector, described the first detector and described the second detector produce a stopping signal to described control module.
9. circular knitting machine according to claim 7 send the yarn system, it is characterized in that, described displacement detector includes at least one the 3rd detector that is arranged between described the first detector and described the second detector, the position that described another displacement piece will be detected with respect to described the 3rd detector of another different displacement piece is sent to described control module, described control module calculates the mean place of all displacement piece and compares with an initial position that is stored in described control module, and then adjusts the described velocity of rotation of sending the yarn dish of described drive unit driving.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110409914XA CN103161018A (en) | 2011-12-09 | 2011-12-09 | Circular knitting machine yarn feeding system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110409914XA CN103161018A (en) | 2011-12-09 | 2011-12-09 | Circular knitting machine yarn feeding system |
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| CN103161018A true CN103161018A (en) | 2013-06-19 |
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| CN201110409914XA Pending CN103161018A (en) | 2011-12-09 | 2011-12-09 | Circular knitting machine yarn feeding system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104862874A (en) * | 2015-05-28 | 2015-08-26 | 海宁市丹枫针织有限公司 | Yarn passing device in sock fabric knitting machine |
| CN106592084A (en) * | 2017-02-22 | 2017-04-26 | 武汉纺织大学 | Yarn conveying device and method for electromagnetic driving circular knitting machine |
| CN109914025A (en) * | 2019-04-11 | 2019-06-21 | 北京大豪科技股份有限公司 | Yarn storage send yarn driving device and method, horizontal loom, equipment and storage medium |
| CN113515099A (en) * | 2021-07-31 | 2021-10-19 | 康美特(厦门)智控科技有限公司 | Digital intelligent factory of weft knitting machine |
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| TW201043743A (en) * | 2009-05-13 | 2010-12-16 | Precision Fukuhara Works Ltd | Yarn feeder for circular knitting machine |
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| US4607507A (en) * | 1982-05-25 | 1986-08-26 | Aktiebolaget Iro | Yarn-feeding apparatus for a circular knitting machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104862874A (en) * | 2015-05-28 | 2015-08-26 | 海宁市丹枫针织有限公司 | Yarn passing device in sock fabric knitting machine |
| CN104862874B (en) * | 2015-05-28 | 2017-03-01 | 海宁市丹枫针织有限公司 | A kind of wire passing device in sock fabric knitting machine |
| CN106592084A (en) * | 2017-02-22 | 2017-04-26 | 武汉纺织大学 | Yarn conveying device and method for electromagnetic driving circular knitting machine |
| CN106592084B (en) * | 2017-02-22 | 2019-04-05 | 武汉纺织大学 | A kind of yarn-feeding device and method of electromagnetic drive circular knitting machine |
| CN109914025A (en) * | 2019-04-11 | 2019-06-21 | 北京大豪科技股份有限公司 | Yarn storage send yarn driving device and method, horizontal loom, equipment and storage medium |
| CN113515099A (en) * | 2021-07-31 | 2021-10-19 | 康美特(厦门)智控科技有限公司 | Digital intelligent factory of weft knitting machine |
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Application publication date: 20130619 |