CN103160998A - Non-contact circular weaving machine directly driven through electromagnetism - Google Patents

Non-contact circular weaving machine directly driven through electromagnetism Download PDF

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Publication number
CN103160998A
CN103160998A CN2013100965950A CN201310096595A CN103160998A CN 103160998 A CN103160998 A CN 103160998A CN 2013100965950 A CN2013100965950 A CN 2013100965950A CN 201310096595 A CN201310096595 A CN 201310096595A CN 103160998 A CN103160998 A CN 103160998A
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China
Prior art keywords
stator
rotor
planar motor
newel
shuttle carrier
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CN2013100965950A
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Chinese (zh)
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CN103160998B (en
Inventor
朱根山
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TAIZHOU CITY JIANGYAN DISTRICT XINHUILAI TEXTILE MACHINERY CO., LTD.
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Taizhou Zhanwang New Kinetic Energy Science & Technology Co Ltd
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Priority to CN201310096595.0A priority Critical patent/CN103160998B/en
Publication of CN103160998A publication Critical patent/CN103160998A/en
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  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

The invention relates to a non-contact circular weaving machine directly driven through electromagnetism. The non-contact circular weaving machine comprises a chassis, a central column, a loop sleeve and a shuttle carrier. The shuttle carrier is connected with the central column through a bearing seat. A planar motor is arranged below the shuttle carrier. The planar motor is formed by a stator and a rotor. The stator is fixed with the loop sleeve through a mounting support. The rotor is fixed with the shuttle carrier through the bearing seat. The stator is provided with a plurality of wire slots, and a coil is arranged in the wire slots in an embedded mode. The rotor is made of pure iron or a permanent magnet. When the rotor coil is powered on, the rotor rotates under the action of electromagnetic force and drives the shuttle carrier to rotate around the central column. The stator is arranged above the rotor. The distance between the stator and the rotor is 1-5 millimeters. According to the non-contact circular weaving machine, the planar motor is adopted to directly drive the shuttle carrier to rotate, so moving parts are decreased. When the motor works, the stator arranged above the rotor acts on the shuttle carrier through the electromagnetic force, so that the gravity which the shuttle carrier acts on a bearing is decreased and even is completely balanced out. Consequently, the bearing rotates in a relatively suspending state, friction resistance is small, and energy consumption is reduced.

Description

The circular loom that contactless electromagnetism directly drives
Technical field
The present invention relates to circular loom, especially a kind of circular loom that adopts contactless planar motor directly to drive the shuttle race rotation.
Background technology
Existing circular loom generally comprises the critical pieces such as chassis, housing, newel, shuttle race and drive unit, its middle shell claims again ring set, the shuttle race of circular loom is located on newel and ring set, and shuttle race is connected with newel by bearing block and can rotates around newel under the driving of drive unit.Existing circular loom drive unit is generally motor and reductor, and motor via reducer and gear drive pass to shuttle race with moment of torsion, and shuttle race rotates around newel.At present, the common member of the driving of above-mentioned this circular loom and transmission device is more, complex structure, and the frictional resistance between each moving component is large, noise is large, energy consumption is large.The lubricating oil that is used for gear drive pollutes the surrounding environment of fabric or circular loom sometimes.
Summary of the invention
Deficiency for above existing circular loom, the purpose of this invention is to provide a kind of circular loom that adopts contactless planar motor directly to drive the shuttle race rotation, this circular loom has been cancelled traditional gear drive, and the frictional resistance between each moving component reduces, noise is little, Energy Intensity Reduction.
The objective of the invention is by realizing by the following technical solutions:
The circular loom that contactless electromagnetism directly drives, comprise the newel and the ring set that relatively are fixedly installed, be provided with shuttle race between newel and ring set, shuttle race is connected with newel by bearing block and can rotates around newel, described shuttle race below is provided with for driving the direct driving planar motor of shuttle race around the newel rotation, described planar motor is made of stator and rotor, and stator is connected and fixes with described ring set by mounting bracket, and described rotor is connected with shuttle race and fixes by bearing block;
Have some wire casings on described stator, be embedded with coil in wire casing, described rotor is made by pure iron or permanent magnet, perhaps is made of pure iron and permanent magnet combination; After the coil electricity of described stator, rotor namely rotates under the effect of electromagnetic force and drives shuttle race and rotates around newel.
As the preferred technical solution of the present invention, the stator of described planar motor is located at the top of rotor, is made as contactless setting spaced apart from each other between stator and rotor.
As the preferred technical solution of the present invention, the isolated gap of the stator of described planar motor and rotor is 1 millimeter to 5 millimeters.
As the preferred technical solution of the present invention, the stator of described planar motor is made by the silicon steel circle.
As the preferred technical solution of the present invention, the stator of described planar motor is made by pure iron or permanent magnet, perhaps is made of pure iron and permanent magnet combination.
As the preferred technical solution of the present invention, described newel is connected with ring set and is connected with the chassis and fixes.
The invention has the beneficial effects as follows: with respect to prior art, circular loom of the present invention has been cancelled traditional gear drive, adopt planar motor directly to drive the shuttle race rotation, the moving component of circular loom reduces, do not contact between not contact between the mover of planar motor and stator, driver part and moving component.During planar motor work, in rotor, bearing block and shuttle race, and the gravity that makes shuttle race act on bearing reduces even all to offset the stator that is located at rotor top by magneticaction, thereby bearing is turned round being under the state of relative suspension, capable of reducing friction resistance reduces energy consumption.The present invention operates steadily reliably, noise is little, more energy-conservation.
Description of drawings
The invention will be further described below in conjunction with accompanying drawing and specific embodiment:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the A-A sectional structure schematic diagram of Fig. 1.
In figure: 1, shuttle race, 2, bearing block, 3, newel, 4, mounting bracket, 5, stator, 6, coil, 7, rotor, 8, wire casing, 9, ring set, 10, the chassis.
The specific embodiment
as depicted in figs. 1 and 2, the circular loom that contactless electromagnetism directly drives, comprise chassis 10, newel 3 and ring set 9, described newel 3 is connected with ring set and is connected and fixes with chassis 10 respectively, be provided with shuttle race 1 between newel 3 and ring set 9, shuttle race 1 is connected with newel 3 by bearing block 2 and can be around newel 3 rotation, described shuttle race 1 below is provided with for driving the direct driving planar motor of shuttle race 1 around newel 3 rotations, described planar motor is made of stator 5 and rotor 7, stator 5 is connected and fixes with ring set 9 by mounting bracket 4, rotor 7 is connected and fixes with shuttle race 1 by bearing block 2.Have some wire casings 8 on described stator 5, be embedded with coil 6 in wire casing 8, rotor 7 is made by pure iron or permanent magnet, and rotor 7 also can be made of pure iron and permanent magnet combination.During circular loom work, after coil 6 energisings of described stator 5, rotor 7 namely rotates under the effect of electromagnetic force and drives shuttle race 1 around newel 3 rotations.
In the present embodiment, the stator 5 of described planar motor is located at the top of rotor 7, is made as contactless setting spaced apart from each other between stator 5 and rotor 7, and described stator 5 is 1 millimeter to 5 millimeters with the isolated gap of rotor 7.The stator 5 of the described planar motor of the present embodiment is made by the silicon steel circle.As better embodiment, the stator 5 of planar motor also can be made by pure iron or permanent magnet, perhaps is made of pure iron and permanent magnet combination.
Produce magnetic field after stator coil of the present invention conduction, the effect by magnetic force drives mover and rotatablely moves together with bearing block and shuttle race, thereby has saved the gear transmission mode of traditional round loom, has reduced frictional resistance, has reduced energy consumption.Eliminate simultaneously the pollution that brings for gear-driven lubricating oil, eliminated the noise that gear drive produces.During circular loom of the present invention work, bearing can be in the situation that be in and relatively do not carry gravity and turn round, and drag reduction is saved energy consumption.

Claims (6)

1. circular loom that contactless electromagnetism directly drives, comprise the newel and the ring set that relatively are fixedly installed, be provided with shuttle race between newel and ring set, shuttle race is connected with newel by bearing block and can rotates around newel, it is characterized in that: be provided with below described shuttle race for driving the direct driving planar motor of shuttle race around the newel rotation, described planar motor is made of stator and rotor, stator is connected and fixes with described ring set by mounting bracket, and described rotor is connected with shuttle race and fixes by bearing block;
Have some wire casings on described stator, be embedded with coil in wire casing, described rotor is made by pure iron or permanent magnet, perhaps is made of pure iron and permanent magnet combination; After the coil electricity of described stator, rotor namely rotates under the effect of electromagnetic force and drives shuttle race and rotates around newel.
2. the circular loom that directly drives of contactless electromagnetism according to claim 1, it is characterized in that: the stator of described planar motor is located at the top of rotor, is made as contactless setting spaced apart from each other between stator and rotor.
3. the circular loom that directly drives of contactless electromagnetism according to claim 2, it is characterized in that: the isolated gap of the stator of described planar motor and rotor is 1 millimeter to 5 millimeters.
4. the circular loom that directly drives of contactless electromagnetism according to claim 1, it is characterized in that: the stator of described planar motor is made by the silicon steel circle.
5. the circular loom that directly drives of contactless electromagnetism according to claim 1, it is characterized in that: the stator of described planar motor is made by pure iron or permanent magnet, perhaps is made of pure iron and permanent magnet combination.
6. the circular loom that directly drives of contactless electromagnetism according to claim 1 is characterized in that: described newel is connected with ring set and is connected with the chassis and fixes.
CN201310096595.0A 2013-03-25 2013-03-25 Non-contact circular weaving machine directly driven through electromagnetism Active CN103160998B (en)

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CN201310096595.0A CN103160998B (en) 2013-03-25 2013-03-25 Non-contact circular weaving machine directly driven through electromagnetism

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CN201310096595.0A CN103160998B (en) 2013-03-25 2013-03-25 Non-contact circular weaving machine directly driven through electromagnetism

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CN103160998B CN103160998B (en) 2014-01-29

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107956009A (en) * 2018-01-12 2018-04-24 浙江华峰氨纶股份有限公司 A kind of spandex fibre Special magnetic false-twisting device
CN109306567A (en) * 2017-07-28 2019-02-05 雁峰集团有限公司 A kind of plastic circular loom
CN114164542A (en) * 2021-12-15 2022-03-11 国网江苏省电力有限公司南通供电分公司 Magnetic suspension weft laying mechanism of tube weaving machine

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB741715A (en) * 1952-12-30 1955-12-07 Sagem Improvements in and relating to circular looms
US2870349A (en) * 1954-01-19 1959-01-20 Oesterr Textilmaschf Josephy Electromagnetic drive for bodies to be moved in pregiven paths, especially shuttles of circular looms
JPS5846153A (en) * 1981-09-14 1983-03-17 セタフイン・ソシエテ・アノニム Production of fabric and loom
JPH07252719A (en) * 1994-03-08 1995-10-03 Alex Sogo Kenkyusho:Kk Textile machine
CN101048540A (en) * 2004-10-26 2007-10-03 绍勒有限责任两合公司 Electric motor and a textile machine comprising ar least one electric motor
CN101067257A (en) * 2007-05-25 2007-11-07 朱根山 Direct-driving circular loom magnetic suspension shuttle device
CN101529001A (en) * 2006-10-25 2009-09-09 泰克斯蒂尔玛股份公司 Ribbon loom having an electrically operated drive
CN101638825A (en) * 2008-05-07 2010-02-03 胡宝宣 Non-transmission knitting circular knitting machine
CN202530240U (en) * 2011-09-29 2012-11-14 黄美昌 Magnetic pushing shuttle double woven plastic circular weaving machine
CN102957286A (en) * 2012-11-07 2013-03-06 温岭市东菱电机有限公司 Permanent magnet synchronous motor for textile machine
CN203128775U (en) * 2013-03-25 2013-08-14 泰州展望新动能科技有限公司 Circular weaving machine adopting non-contact electromagnetism for direct driving

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB741715A (en) * 1952-12-30 1955-12-07 Sagem Improvements in and relating to circular looms
US2870349A (en) * 1954-01-19 1959-01-20 Oesterr Textilmaschf Josephy Electromagnetic drive for bodies to be moved in pregiven paths, especially shuttles of circular looms
JPS5846153A (en) * 1981-09-14 1983-03-17 セタフイン・ソシエテ・アノニム Production of fabric and loom
JPH07252719A (en) * 1994-03-08 1995-10-03 Alex Sogo Kenkyusho:Kk Textile machine
CN101048540A (en) * 2004-10-26 2007-10-03 绍勒有限责任两合公司 Electric motor and a textile machine comprising ar least one electric motor
CN101529001A (en) * 2006-10-25 2009-09-09 泰克斯蒂尔玛股份公司 Ribbon loom having an electrically operated drive
CN101067257A (en) * 2007-05-25 2007-11-07 朱根山 Direct-driving circular loom magnetic suspension shuttle device
CN101638825A (en) * 2008-05-07 2010-02-03 胡宝宣 Non-transmission knitting circular knitting machine
CN202530240U (en) * 2011-09-29 2012-11-14 黄美昌 Magnetic pushing shuttle double woven plastic circular weaving machine
CN102957286A (en) * 2012-11-07 2013-03-06 温岭市东菱电机有限公司 Permanent magnet synchronous motor for textile machine
CN203128775U (en) * 2013-03-25 2013-08-14 泰州展望新动能科技有限公司 Circular weaving machine adopting non-contact electromagnetism for direct driving

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109306567A (en) * 2017-07-28 2019-02-05 雁峰集团有限公司 A kind of plastic circular loom
CN107956009A (en) * 2018-01-12 2018-04-24 浙江华峰氨纶股份有限公司 A kind of spandex fibre Special magnetic false-twisting device
CN107956009B (en) * 2018-01-12 2023-05-12 华峰化学股份有限公司 Special magnetic false twisting device for spandex fiber
CN114164542A (en) * 2021-12-15 2022-03-11 国网江苏省电力有限公司南通供电分公司 Magnetic suspension weft laying mechanism of tube weaving machine

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Effective date of registration: 20160524

Address after: Hi tech innovation centre of Jiangyan District No. 999 South Road 225500 Jiangsu city of Taizhou Province

Patentee after: TAIZHOU CITY JIANGYAN DISTRICT XINHUILAI TEXTILE MACHINERY CO., LTD.

Address before: 225500 No. 151 Yang Tung Road, Jiangyan District, Jiangsu, Taizhou

Patentee before: Taizhou Zhanwang New Kinetic Energy Science & Technology Co., Ltd.