CN103157585A - Special inner wall knife coater for oil cylinder and inner wall knife coating method thereof - Google Patents

Special inner wall knife coater for oil cylinder and inner wall knife coating method thereof Download PDF

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Publication number
CN103157585A
CN103157585A CN201110422213XA CN201110422213A CN103157585A CN 103157585 A CN103157585 A CN 103157585A CN 201110422213X A CN201110422213X A CN 201110422213XA CN 201110422213 A CN201110422213 A CN 201110422213A CN 103157585 A CN103157585 A CN 103157585A
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China
Prior art keywords
oil cylinder
scraper
belt pulley
wall
knife coater
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CN201110422213XA
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CN103157585B (en
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王春昌
任志慧
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SHAANXI TIANYUAN MATERIALS PROTECTION TECHNOLOGY Co Ltd
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SHAANXI TIANYUAN MATERIALS PROTECTION TECHNOLOGY Co Ltd
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Abstract

The invention relates to a field of oil cylinders, in particular to a special inner wall knife coater for a hydraulic oil cylinder and an inner wall knife coating method. The inner wall knife coater has the following beneficial effects: an oil cylinder is put on two rollers and is in transmission connection with a transmission mechanism, corrosion and wear resistant powder is added to the prepared adhesive and mixed, the viscosity is adjusted and then the mixture is thrown into an oil cylinder barrel, a scraping knife extends into the barrel, and the oil cylinder is driven by the transmission mechanism to rotate while the scraping knife is stationary, thus realizing knife coating of powder onto the inner wall of the oil cylinder; the surface of the oil cylinder subjected to knife coating of the knife coater is uniform and smooth and is free from conglomeration; and the redundant powder can automatically outflow, thereby laying a foundation for next honing; and the inner wall can be as bright as the new through slight honing.

Description

The special-purpose inwall doctor knife coater of a kind of oil cylinder and inwall thereof are scraped coating method
Technical field
The present invention relates to the special-purpose inwall doctor knife coater in oil cylinder field, particularly a kind of hydraulic jack and inwall thereof and scrape coating method.
Background technology
Hydraulic jack uses extensively in fields such as mining activities, automobile, aviation, engineering machinery.Because the material that uses hydraulic jack in different machineries is different, there is larger difference in the mechanical performance of hydraulic jack and service life.
Need it is repaired after the loss of hydraulic jack inwall acquires a certain degree, because cylinder diameter size, the length of cylinder barrel are different, the internal coat difficulty is larger, not yet finds in the prior art this type of prosthetic device.
Summary of the invention
The purpose of this invention is to provide the special-purpose inwall doctor knife coater of a kind of oil cylinder and inwall thereof and scrape coating method, oil cylinder inner wall by this doctor knife coater blade coating is uniform and smooth, nothing is heaped, unnecessary powder can flow out automatically, lays the first stone for the honing of lower step, and honing can light as new a little.
the technical scheme that the present invention solves its technical problem employing is, the special-purpose inwall doctor knife coater of a kind of oil cylinder, which comprises at least the transmission mechanism that is fixed on the scraper on frame and is fixed on the frame bottom, it is characterized in that: the both sides of frame upper end respectively are intervally distributed with two groups of rollers, every group of roller forms by same rotating direction two rollers spaced apart, columniform oil cylinder is placed on two groups of rollers, can rotate vertically under the effect of roller, transmission mechanism bottom oil cylinder and frame is in transmission connection, scraper extends in the cylinder barrel of oil cylinder, and wherein an end is detachably connected on frame.
Described transmission mechanism comprises motor, shaft coupling, reductor, lower belt pulley, upper belt pulley and belt, motor is connected with the hypodermis belt wheel transmission with reductor by shaft coupling, lower belt pulley is connected by belt transmission with upper belt pulley, upper belt pulley is fixed on clamping device, by the clamping device clamping cylinder.
Described scraper is by being detachably connected on the locating wheel that doctor position is regulated on frame, and locating wheel is positioned at a wherein side of one group of roller.
the oil cylinder inner wall of the special-purpose inwall doctor knife coater of described oil cylinder is scraped coating method and is: at first oil cylinder is socketed in clamping device, be fixed into clamping device and be structure as a whole, and then oil cylinder is placed on two groups of rollers, the bonding agent that to make in addition at last drops in the cylinder barrel of oil cylinder after adding the anticorrosive wear-resistant powder ingredients to adjust viscosity, and scraper is extended in cylinder barrel, scraper one end and locating wheel are fixed, and the position of adjusting scraper and oil cylinder inner wall by locating wheel, make scraper applying oil cylinder inner wall, actuating motor, motor drives lower belt pulley by shaft coupling and reductor and rotates, lower belt pulley drives upper belt pulley by belt again and rotates, become one structure after clamping by clamping device due to oil cylinder, therefore oil cylinder can rotate on two groups of rollers along with upper belt pulley, scraper and oil cylinder inner wall are fitted, oil cylinder rotates and the scraper transfixion, thereby realized the powder blade coating on oil cylinder inner wall.
the invention has the beneficial effects as follows: oil cylinder is placed on two groups of rollers, and be in transmission connection with transmission mechanism, drop in the cylinder barrel of oil cylinder after good bonding agent adds the anticorrosive wear-resistant powder ingredients to adjust viscosity making in addition, scraper extends in cylinder barrel, oil cylinder rotates under the driving of transmission mechanism, oil cylinder rotates and the scraper transfixion, thereby realized the powder blade coating on oil cylinder inner wall, oil cylinder surface uniform by this doctor knife coater blade coating is smooth, without heaping, unnecessary powder can flow out automatically, lay the first stone for the honing of lower step, honing can light as new a little.
Description of drawings
The present invention is further described below in conjunction with the embodiment accompanying drawing.
Fig. 1 is the special-purpose inwall doctor knife coater of this oil cylinder structural representation;
In figure: 1, frame; 2, locating wheel; 3, roller; 4, oil cylinder; 5, clamping device; 6, upper belt pulley; 7, motor; 8, shaft coupling; 9, reductor; 10, lower belt pulley; 11, belt; 12, scraper.
The specific embodiment
As shown in the special-purpose inwall doctor knife coater of this oil cylinder structural representation of Fig. 1, which comprises at least the scraper 12 that is fixed on frame 1 and the transmission mechanism that is fixed on frame 1 bottom, the both sides of frame 1 upper end respectively are intervally distributed with two groups of rollers 3, every group of roller 3 forms by same rotating direction two rollers 3 spaced apart, columniform oil cylinder 4 is placed on two groups of rollers 3, can rotate vertically under the effect of roller 3.
Transmission mechanism comprises motor 7, shaft coupling 8, reductor 9, lower belt pulley 10, upper belt pulley 6 and belt 11, motor 7 is in transmission connection with lower belt pulley 10 by shaft coupling 8 and reductor 9, lower belt pulley 10 is in transmission connection by belt 11 with upper belt pulley 6, upper belt pulley 6 is fixed on clamping device 5, by clamping device 5 clamping cylinders 4.
Scraper 12 extends in the cylinder barrel of oil cylinder, and wherein an end is detachably connected on locating wheel 2, is fixedly connected with frame 1 by locating wheel 2, and locating wheel 2 is positioned at a wherein side of one group of roller 3, can regulate the position of scraper 12.
Concrete oil cylinder inner wall is scraped coating method and is: at first oil cylinder 4 is socketed in clamping device 5, be fixed into clamping device 5 and be structure as a whole, and then oil cylinder 4 is placed on two groups of rollers 3, the bonding agent that to make in addition at last drops in the cylinder barrel of oil cylinder 4 after adding the anticorrosive wear-resistant powder ingredients to adjust viscosity, and scraper 12 is extended in cylinder barrel, scraper 12 1 ends and locating wheel 2 are fixing, and the position of adjusting scraper 12 and oil cylinder 4 inwalls by locating wheel 2, make scraper 12 applying oil cylinder 4 inwalls.
actuating motor 7, motor 7 drives lower belt pulley 10 by shaft coupling 8 and reductor 9 and rotates, lower belt pulley 10 drives upper belt pulley 6 by belt 11 again and rotates, become one structure after clamping by clamping device 5 due to oil cylinder 4, therefore oil cylinder 4 can be along with upper belt pulley 6 rotates on two groups of rollers 3, scraper 12 is fitted with oil cylinder 4 inwalls, oil cylinder 4 rotates and scraper 12 transfixions, thereby realized the powder blade coating on oil cylinder inner wall, oil cylinder surface uniform by this doctor knife coater blade coating is smooth, without heaping, unnecessary powder can flow out automatically, lay the first stone for the honing of lower step, honing can light as new a little.

Claims (4)

1. the special-purpose inwall doctor knife coater of an oil cylinder, which comprises at least the transmission mechanism that is fixed on the scraper on frame and is fixed on the frame bottom, it is characterized in that: the both sides of frame upper end respectively are intervally distributed with two groups of rollers, every group of roller forms by same rotating direction two rollers spaced apart, columniform oil cylinder is placed on two groups of rollers, can rotate vertically under the effect of roller, transmission mechanism bottom oil cylinder and frame is in transmission connection, scraper extends in the cylinder barrel of oil cylinder, and wherein an end is detachably connected on frame.
2. the special-purpose inwall doctor knife coater of a kind of oil cylinder according to claim 1, it is characterized in that: described transmission mechanism comprises motor, shaft coupling, reductor, lower belt pulley, upper belt pulley and belt, motor is connected with the hypodermis belt wheel transmission with reductor by shaft coupling, lower belt pulley is connected by belt transmission with upper belt pulley, upper belt pulley is fixed on clamping device, by the clamping device clamping cylinder.
3. the special-purpose inwall doctor knife coater of a kind of oil cylinder according to claim 1, it is characterized in that: described scraper is by being detachably connected on the locating wheel that doctor position is regulated on frame, and locating wheel is positioned at a wherein side of one group of roller.
4. the oil cylinder inner wall of the special-purpose inwall doctor knife coater of a kind of oil cylinder described according to the claims is scraped coating method and is: at first oil cylinder is socketed in clamping device, be fixed into clamping device and be structure as a whole, and then oil cylinder is placed on two groups of rollers, the bonding agent that to make in addition at last drops in the cylinder barrel of oil cylinder after adding the anticorrosive wear-resistant powder ingredients to adjust viscosity, and scraper is extended in cylinder barrel, scraper one end and locating wheel are fixed, and the position of adjusting scraper and oil cylinder inner wall by locating wheel, make scraper applying oil cylinder inner wall, actuating motor, motor drives lower belt pulley by shaft coupling and reductor and rotates, lower belt pulley drives upper belt pulley by belt again and rotates, become one structure after clamping by clamping device due to oil cylinder, therefore oil cylinder can rotate on two groups of rollers along with upper belt pulley, scraper and oil cylinder inner wall are fitted, oil cylinder rotates and the scraper transfixion, thereby realized the powder blade coating on oil cylinder inner wall.
CN201110422213.XA 2011-12-16 2011-12-16 A kind of special inwall doctor knife coater of oil cylinder and inwall knife coating procedure thereof Active CN103157585B (en)

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CN103157585B CN103157585B (en) 2015-11-18

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109382271A (en) * 2018-09-17 2019-02-26 大族激光科技产业集团股份有限公司 Application device
CN112264267A (en) * 2020-11-12 2021-01-26 安徽中马橡塑制品有限公司 Coating device for preventing coating film on surface of coated bottle stopper from hanging beads

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4425808A1 (en) * 1994-07-21 1996-02-01 Mowa Gmbh I Gr Cleaning trolley for refuse containers
CN2422062Y (en) * 2000-05-25 2001-03-07 苏州通力机械厂 Automatic glueing device for tube wall
CN2488610Y (en) * 2001-06-04 2002-05-01 王剑波 Rust removing and scale-breaking machine for inside and outside walls of metal pipe
CN201439176U (en) * 2009-06-17 2010-04-21 成都格瑞特高压容器有限责任公司 Pipe inner wall grinding device and grinding machine
CN201544108U (en) * 2009-09-20 2010-08-11 浙江金洲管道工业有限公司 Device for dedusting inner wall of steel pipe
CN201950537U (en) * 2010-12-07 2011-08-31 山西省高平市泫氏铸业有限公司 Casting-pipe inner wall grinding device
CN202539042U (en) * 2011-12-16 2012-11-21 陕西天元材料保护科技有限公司 Special inner wall knife coater for oil cylinder

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4425808A1 (en) * 1994-07-21 1996-02-01 Mowa Gmbh I Gr Cleaning trolley for refuse containers
CN2422062Y (en) * 2000-05-25 2001-03-07 苏州通力机械厂 Automatic glueing device for tube wall
CN2488610Y (en) * 2001-06-04 2002-05-01 王剑波 Rust removing and scale-breaking machine for inside and outside walls of metal pipe
CN201439176U (en) * 2009-06-17 2010-04-21 成都格瑞特高压容器有限责任公司 Pipe inner wall grinding device and grinding machine
CN201544108U (en) * 2009-09-20 2010-08-11 浙江金洲管道工业有限公司 Device for dedusting inner wall of steel pipe
CN201950537U (en) * 2010-12-07 2011-08-31 山西省高平市泫氏铸业有限公司 Casting-pipe inner wall grinding device
CN202539042U (en) * 2011-12-16 2012-11-21 陕西天元材料保护科技有限公司 Special inner wall knife coater for oil cylinder

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109382271A (en) * 2018-09-17 2019-02-26 大族激光科技产业集团股份有限公司 Application device
CN109382271B (en) * 2018-09-17 2020-07-10 大族激光科技产业集团股份有限公司 Smearing device
CN112264267A (en) * 2020-11-12 2021-01-26 安徽中马橡塑制品有限公司 Coating device for preventing coating film on surface of coated bottle stopper from hanging beads

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