CN103151630B - Quick plug cable junction device - Google Patents
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Abstract
本发明提供一种快速插拔电缆连接装置,包括:绝缘主体、第一插接头、第二插接头和连接铜杆;绝缘主体由内外两层组成,内层为绝缘橡胶,外层为半导电橡胶,两层整体复合成一体;连接铜杆在绝缘主体内部沿绝缘主体的中心线布设;连接铜杆的两端分别延伸至绝缘主体的两个端面;第一插接头设置于绝缘主体的一端,用于连接高压柔性电缆电连接;第二插接头设置于绝缘主体的另一端,用于连接XLPE电缆电连接的第二插接头;第一插接头与第二插接头之间通过连接铜杆电连接。本发明提供的电缆连接装置是适应高压柔性电缆与XLPE电缆连接的小型装置,由所以可以在现场很好的完成两种电缆的电气连接。
The invention provides a quick plug-in cable connection device, comprising: an insulating body, a first plug joint, a second plug joint and a connecting copper rod; the insulating body is composed of two layers, the inner layer is insulating rubber, and the outer layer is semiconductive Rubber, the two layers are integrally combined into one; the connecting copper rod is arranged inside the insulating body along the center line of the insulating body; the two ends of the connecting copper rod respectively extend to the two end faces of the insulating body; the first plug joint is arranged at one end of the insulating body , used to connect the electrical connection of the high-voltage flexible cable; the second plug connector is arranged on the other end of the insulating body, and is used to connect the second plug connector of the XLPE cable electrical connection; the first plug connector and the second plug connector are connected by a copper rod electrical connection. The cable connecting device provided by the invention is a small device suitable for connecting high-voltage flexible cables and XLPE cables, so the electrical connection of the two cables can be well completed on site.
Description
技术领域 technical field
本发明涉及电缆连接技术,尤其涉及一种高压柔性电缆与交联聚乙烯(XLPE, Cross linked Polyethylene)电缆间的快速插拔电缆连接装置。 The invention relates to cable connection technology, in particular to a quick-plug cable connection device between a high-voltage flexible cable and a cross-linked polyethylene (XLPE, Cross linked Polyethylene) cable.
背景技术 Background technique
配网旁路电缆作业目前是一种新型的抢修作业技术,它利用一种高压柔性电缆、插拔式电缆连接器、旁路负荷开关及其他旁路设备一起,可以在抢修作业现场快速搭建一条临时输电线路,完成跨接原线路的旁路作业或临时取电、供电作业。 Distribution network bypass cable operation is currently a new type of emergency repair operation technology. It uses a high-voltage flexible cable, plug-in cable connector, bypass load switch and other bypass equipment to quickly build a network at the emergency repair site. Temporary transmission lines, to complete bypass operations across the original lines or temporary power acquisition and power supply operations.
基于配网旁路作业技术基本原理,在更换环网柜时,为了大幅减少用户停电时间,目前的操作方式通常为:在现场安装一台临时环网柜(或移动式环网柜),然后将原进线电缆、用户电缆分别与临时环网柜连接,然后进行临时送电。当环网柜更换完毕后,在撤除临时环网柜,恢复原线路,进行正常送电。 Based on the basic principle of distribution network bypass operation technology, in order to greatly reduce the power outage time of users when replacing the ring network cabinet, the current operation method is usually: install a temporary ring network cabinet (or mobile ring network cabinet) on site, and then Connect the original incoming cable and user cable to the temporary ring network cabinet respectively, and then perform temporary power transmission. After the replacement of the ring network cabinet is completed, the temporary ring network cabinet is removed, the original line is restored, and the normal power transmission is carried out.
由于XLPE电缆具有较高的硬度(及可弯折度较低),所以在上述的整个作业过程中,为了加快作业速度,减少停电时间,有的技术人员将临时环网柜(或移动环网柜)的电缆接口改进成可以与高压柔性电缆终端进行电气连接的快速插拔式电气连接接口(快速插拔式电缆接头),并采用高压柔性电缆作为高压电气连接电缆,由于高压柔性电缆可弯折度较高,这样就可以减少地形对作业的影响。 Due to the high hardness (and low bendability) of XLPE cables, in order to speed up the operation and reduce the power outage time during the above-mentioned entire operation process, some technicians will make temporary ring network cabinets (or mobile ring network cabinets) Cabinet) cable interface is improved to a quick plug-in electrical connection interface (quick plug-in cable connector) that can be electrically connected to the high-voltage flexible cable terminal, and a high-voltage flexible cable is used as a high-voltage electrical connection cable, because the high-voltage flexible cable can be bent The folding degree is high, so that the influence of terrain on the operation can be reduced.
但是,目前的这种作业还是涉及到原环网柜进、出线路的电缆终端如何与高压柔性电缆终端进行快速连接的问题。所以设计一种高压柔性电缆与XLPE电缆连接的装置是解决以上问题的办法。现有的一种装置是采用改装的大型分支箱,里面设计有两种电缆的两种电缆的连接接头,接头之间通过电缆进行连接。但是这种装置体积太大,不适合目前室内作业,亟需一种体积小,方便作业的高压柔性电缆与XLPE电缆的连接装置。 However, the current operation still involves the problem of how to quickly connect the cable terminals of the incoming and outgoing lines of the original ring main unit to the high-voltage flexible cable terminals. Therefore, designing a device for connecting a high-voltage flexible cable to an XLPE cable is a solution to the above problems. A kind of existing device is to adopt the large-scale branch box of refitting, the inside design has the connection joint of two kinds of cables of two kinds of cables, connects by cable between the joints. But this device volume is too big, is not suitable for present indoor operation, needs a kind of volume is small, the connection device of high voltage flexible cable and XLPE cable that is convenient for operation badly.
发明内容 Contents of the invention
为解决上述技术问题,本发明提供一种快速插拔电缆连接装置,该快速插拔电缆连接装置是适应配网旁路电缆作业技术的发展,设计开发的一种高压柔性电缆与XLPE电缆连接的小型装置,该电缆连接装置与现有技术相比,体积大幅减少,携带方便,操作灵活,可以在很小的区域范围内完成高压柔性电缆与XLPE电缆的电气连接,不仅解决了这两种电缆在现场快速完成电气连接的技术问题,同时更加适合现场快速作业的需要,适应作业范围更加广泛。该电缆连接装置是一种实用、安全、快速的高压电缆连接装置,其实用价值非常大,具有较好的经济效益和社会效益。 In order to solve the above technical problems, the present invention provides a quick-plug cable connection device, which is a high-voltage flexible cable designed and developed to adapt to the development of distribution network bypass cable operation technology to connect with XLPE cables. Small device, compared with the existing technology, the cable connection device is greatly reduced in size, easy to carry, flexible in operation, and can complete the electrical connection of high-voltage flexible cables and XLPE cables in a small area, not only solving the problem of the two types of cables The technical problem of quickly completing the electrical connection on site is more suitable for the needs of rapid on-site operations and a wider range of operations. The cable connection device is a practical, safe and fast high-voltage cable connection device, which has great practical value and good economic and social benefits.
为达到上述技术效果,本发明提供的快速插拔电缆连接装置包括:绝缘主体、第一插接头、第二插接头和连接铜杆; In order to achieve the above technical effects, the quick plug-in cable connection device provided by the present invention includes: an insulating body, a first plug connector, a second plug connector and a connecting copper rod;
所述绝缘主体由内外两层组成,内层为绝缘橡胶,外层为半导电橡胶,两层整体复合成一体; The insulating body is composed of inner and outer layers, the inner layer is insulating rubber, the outer layer is semi-conductive rubber, and the two layers are integrally combined into one;
所述连接铜杆在所述绝缘主体内部沿所述绝缘主体的中心线布设;所述连接铜杆的两端分别延伸至所述绝缘主体的两个端面; The connecting copper rod is arranged inside the insulating body along the center line of the insulating body; the two ends of the connecting copper rod respectively extend to the two end faces of the insulating body;
所述第一插接头设置于所述绝缘主体的一端,用于连接高压柔性电缆电连接; The first plug connector is arranged at one end of the insulating body, and is used for connecting a high-voltage flexible cable for electrical connection;
所述第二插接头设置于所述绝缘主体的另一端,用于连接XLPE电缆电连接的第二插接头; The second plug connector is arranged at the other end of the insulating body, and is used to connect the second plug connector for electrical connection of the XLPE cable;
所述第一插接头与第二插接头之间通过连接铜杆电连接。 The first plug connector is electrically connected to the second plug connector through a connecting copper rod.
其中,所述第一插接头是与高压柔性电缆的快速插拔式电缆接头匹配的接头,所述第二插接头是与XLPE电缆的T形接头匹配的接头。 Wherein, the first plug connector is a connector matched with a quick plug-in cable connector of a high-voltage flexible cable, and the second plug connector is a connector matched with a T-shaped connector of an XLPE cable.
其中,所述第一插接头的内壁上设有用于对插入的快速插拔式电缆接头自动锁紧的自锁定连接装置。 Wherein, the inner wall of the first plug connector is provided with a self-locking connection device for automatically locking the inserted quick-plug type cable connector.
其中,所述自锁定连接装置由不锈钢材料制成。 Wherein, the self-locking connecting device is made of stainless steel.
其中,所述第二插接头通过螺栓与所述XLPE电缆的T形接头连接固定。 Wherein, the second plug connector is connected and fixed with the T-shaped connector of the XLPE cable through bolts.
其中,所述连接铜杆的两端分别形成有用于供快速插拔式电缆接头的金属线芯和T形接头的金属线芯插入的第一腔体和第二腔体。 Wherein, the two ends of the connecting copper rod are respectively formed with a first cavity and a second cavity for inserting the metal core of the quick plug-in cable joint and the metal core of the T-shaped joint.
其中,所述第二插接头上套设有用于保护所述第二插接头的保护罩。 Wherein, the second plug connector is covered with a protective cover for protecting the second plug connector.
其中,所述绝缘主体、第一插接头、第二插接头均为防水结构。 Wherein, the insulating body, the first plug connector, and the second plug connector are all waterproof structures.
其中,所述快速插拔式电缆接头包括:连接套管和绝缘套管,以及设置在连接套管和绝缘套管内部,且依次连接的连接端子、电缆线芯、电缆。 Wherein, the quick plug-in cable joint includes: a connecting sleeve and an insulating sleeve, and a connecting terminal, a cable core, and a cable arranged inside the connecting sleeve and the insulating sleeve and connected in sequence.
其中,所述连接套管位于快速插拔式电缆接头的最前端,且所述连接套管的前端外部设有用于与自锁定连接装置快速锁定连接的限位槽。 Wherein, the connecting sleeve is located at the front end of the quick plug-in cable connector, and the outer front end of the connecting sleeve is provided with a limiting groove for quick locking connection with the self-locking connection device.
本发明提供的快速插拔电缆连接装置是适应配网旁路电缆作业技术的发展,设计开发的一种高压柔性电缆与XLPE电缆连接的小型装置,该电缆连接装置与现有技术相比,体积大幅减少,携带方便,操作灵活,可以在很小的区域范围内完成高压柔性电缆与XLPE电缆的电气连接,不仅解决了这两种电缆在现场快速完成电气连接的技术问题,同时更加适合现场快速作业的需要,适应作业范围更加广泛。 The quick-plug cable connection device provided by the invention is a small device designed and developed to connect high-voltage flexible cables and XLPE cables to adapt to the development of distribution network bypass cable operation technology. Compared with the prior art, the cable connection device has a smaller volume Significant reduction, easy to carry, flexible operation, can complete the electrical connection of high-voltage flexible cables and XLPE cables in a small area, not only solves the technical problem of quickly completing the electrical connection of these two cables on site, but also is more suitable for rapid on-site According to the needs of the operation, it can adapt to a wider range of operations.
附图说明 Description of drawings
图1为本发明提供的快速插拔电缆连接装置组装结构示意图。 Fig. 1 is a schematic diagram of the assembled structure of the quick-plug cable connection device provided by the present invention.
图2为本发明提供的快速插拔电缆连接装置爆炸结构示意图。 Fig. 2 is a schematic diagram of the exploded structure of the quick-plug cable connection device provided by the present invention.
图3为本发明提供的快速插拔电缆连接装置剖面结构示意图。 Fig. 3 is a schematic cross-sectional structure diagram of the quick-plug cable connection device provided by the present invention.
图4为本发明提供的快速插拔电缆连接装置中的自锁定连接装置剖面结构示意图。 Fig. 4 is a schematic cross-sectional structure diagram of the self-locking connection device in the quick plug-in cable connection device provided by the present invention.
图5为本发明提供的快速插拔电缆连接装置与快速插拔式电缆接头、XLPE电缆的T形接头的连接示意图。 Fig. 5 is a schematic diagram of the connection between the quick-plug cable connection device provided by the present invention and the quick-plug cable connector and the T-shaped connector of the XLPE cable.
具体实施方式 Detailed ways
为了使本领域技术人员更好的理解本发明的技术方案,下面结合说明书附图对本发明实施例进行详细的描述。 In order to enable those skilled in the art to better understand the technical solutions of the present invention, the embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
参见图1至图5,图1为本发明提供的快速插拔电缆连接装置组装结构示意图;图2为本发明提供的快速插拔电缆连接装置爆炸结构示意图;图3为本发明提供的快速插拔电缆连接装置剖面结构示意图;图4为本发明提供的快速插拔电缆连接装置中的自锁定连接装置剖面结构示意图;图5为本发明提供的快速插拔电缆连接装置与快速插拔式电缆接头、XLPE电缆的T形接头的连接示意图。 Referring to Fig. 1 to Fig. 5, Fig. 1 is a schematic diagram of the assembly structure of the quick-plug cable connection device provided by the present invention; Fig. 2 is a schematic diagram of the explosion structure of the quick-plug cable connection device provided by the present invention; Fig. 3 is a schematic diagram of the quick-plug cable connection device provided by the present invention Figure 4 is a schematic cross-sectional structure diagram of the self-locking connection device in the quick-plug cable connection device provided by the present invention; Figure 5 is a quick-plug cable connection device provided by the present invention and a quick-plug cable Connector, connection diagram of T-joint of XLPE cable.
如图所示,该快速插拔电缆连接装置包括:绝缘主体1、第一插接头2、第二插接头3和连接铜杆4。 As shown in the figure, the quick plug cable connection device includes: an insulating body 1 , a first plug connector 2 , a second plug connector 3 and a connecting copper rod 4 .
所述绝缘主体1为L形,绝缘主体1内部包封有沿所述绝缘主体1的中心线布设的连接铜杆4;所述连接铜杆4的两端分别延伸至所述绝缘主体1的两个端面。 The insulating body 1 is L-shaped, and the insulating body 1 is enclosed with a connecting copper rod 4 arranged along the centerline of the insulating body 1; both ends of the connecting copper rod 4 extend to the ends of the insulating body 1 two ends.
第一插接头2位于所述绝缘主体1的一端,用于连接高压柔性电缆电连接;第二插接头3位于所述绝缘主体1的另一端,用于连接XLPE电缆电连接;所述第一插接头2与第二插接头3之间通过连接铜杆4电连接。 The first plug connector 2 is located at one end of the insulating body 1 and is used to connect the high-voltage flexible cable for electrical connection; the second plug connector 3 is located at the other end of the insulating body 1 and is used for connecting the XLPE cable for electrical connection; the first The plug connector 2 is electrically connected to the second plug connector 3 through a connecting copper rod 4 .
优选的,所述绝缘主体1拐角处设置有由两块相对的铝材拼接构成的铝保护罩7。优选的,所述绝缘主体1由内外两层组成,内层为绝缘橡胶,外层为半导电橡胶,两层整体复合成一体。优选的,所述第一插接头2是与高压柔性电缆的快速插拔式电缆接头匹配的接头,所述第二插接头3是与XLPE电缆的T形接头匹配的接头。 Preferably, an aluminum protective cover 7 formed by splicing two opposite aluminum materials is provided at the corner of the insulating main body 1 . Preferably, the insulating body 1 is composed of inner and outer layers, the inner layer is insulating rubber, the outer layer is semi-conductive rubber, and the two layers are integrally combined into one. Preferably, the first plug connector 2 is a connector matching a quick plug-in cable connector of a high-voltage flexible cable, and the second plug connector 3 is a connector matching a T-shaped connector of an XLPE cable.
更为具体的,绝缘主体1在其中心线附近设有一中空的腔体,且该腔体贯通所述绝缘主体1。连接铜杆4布设在该腔体内,并一直延伸到第一插接头2与第二插接头3中。连接铜杆4的两端是第一腔体5和第二腔体6,第一腔体5和第二腔体6中空并设有内凹槽(类似于盲孔)。第一腔体5用于插接快速插拔式电缆接头的金属线芯;第二腔体6用于插接XLPE电缆T形接头的金属线芯。优选的,第一腔体5和/或第二腔体6中设置有表带触子,以保证第一腔体5和第二腔体6与插入其中的线心能够良好接触。在本实施例中,表带触子选用现有技术中铍青铜加工的表带触子即可。 More specifically, the insulating body 1 is provided with a hollow cavity near its center line, and the cavity passes through the insulating body 1 . The connecting copper rod 4 is arranged in the cavity and extends to the first plug connector 2 and the second plug connector 3 . The two ends connecting the copper rod 4 are the first cavity 5 and the second cavity 6, the first cavity 5 and the second cavity 6 are hollow and provided with inner grooves (similar to blind holes). The first cavity 5 is used for inserting the metal core of the quick plug-in cable connector; the second cavity 6 is used for inserting the metal core of the T-shaped connector of the XLPE cable. Preferably, a strap contact is provided in the first cavity 5 and/or the second cavity 6 to ensure good contact between the first cavity 5 and the second cavity 6 and the wire core inserted therein. In this embodiment, the watchband contacts can be made of beryllium bronze in the prior art.
进一步的,所述第一插接头2的内壁上设有用于对插入的快速插拔式电缆接头自动锁紧的自锁定连接装置8。该自锁定连接装置8选用现有技术的带有弹簧和锁定机构的金属装置,保证第一插接头2和快速插拔式电缆接头完成快速插接的锁定连接和分离。优选的,所述自锁定连接装置8由不锈钢材料制成。而所述第二插接头3则可以通过螺栓与所述XLPE电缆的T形接头连接固定。 Further, the inner wall of the first plug connector 2 is provided with a self-locking connection device 8 for automatically locking the inserted quick-plug type cable connector. The self-locking connection device 8 is a metal device with a spring and a locking mechanism in the prior art, so as to ensure that the first plug connector 2 and the quick plug-in cable connector complete the fast plug-in locking connection and separation. Preferably, the self-locking connecting device 8 is made of stainless steel. The second plug connector 3 can be connected and fixed with the T-shaped connector of the XLPE cable through bolts.
快速插拔式电缆接头10包括:连接套管11和绝缘套管12,以及设置在连接套管11和绝缘套管12内部,且依次连接的连接端子13、电缆线芯14、电缆15。其中,连接套管11位于快速插拔式电缆接头10的最前端,该连接套管11的前端外部设有限位槽,通过限位槽实现连接套管11与自锁定连接装置8的快速锁定连接。连接端子13的顶端插设进连接铜杆4的第一腔体5,并与表带触子电气接触,该连接端子13的顶端直径逐渐缩小(连接端子13的顶端优选为半球形),以保证连接端子13插设进第一腔体5时,不会损伤第一腔体5的内表面,从而不会影响电气性能。 The quick plug-in cable joint 10 includes: a connecting sleeve 11 and an insulating sleeve 12 , and a connecting terminal 13 , a cable core 14 , and a cable 15 arranged inside the connecting sleeve 11 and the insulating sleeve 12 and sequentially connected. Wherein, the connecting sleeve 11 is located at the front end of the quick plug-in cable connector 10, and the front end of the connecting sleeve 11 is provided with a limiting groove, through which the fast locking connection between the connecting sleeve 11 and the self-locking connecting device 8 is realized. . The top of the connecting terminal 13 is inserted into the first cavity 5 of the connecting copper rod 4, and is in electrical contact with the strap contacts. The diameter of the top of the connecting terminal 13 is gradually reduced (the top of the connecting terminal 13 is preferably hemispherical), so as to It is ensured that when the connecting terminal 13 is inserted into the first cavity 5, the inner surface of the first cavity 5 will not be damaged, so that the electrical performance will not be affected.
进一步的,本实施例所提供的快速插拔电缆连接装置中,所述第二插接头3上套设有用于保护所述第二插接头3的保护罩9,且所述绝缘主体1、第一插接头2、第二插接头3均为防水结构。 Further, in the quick plug-in cable connection device provided in this embodiment, the second plug connector 3 is covered with a protective cover 9 for protecting the second plug connector 3, and the insulating body 1, the second connector Both the first plug connector 2 and the second plug connector 3 are of waterproof structure.
本发明提供的快速插拔电缆连接装置在使用的时候,把第二插接头3上套设的保护罩9取下,将普通XLPE电缆的T形终端与绝缘主体1一端的第二插接头3进行螺栓连接。连接完毕后,再把绝缘主体1另一端的第一插接头2中的自锁定装置8的防尘罩取下,将高压柔性电缆的快速插拔式终端与绝缘套管小端完成自锁定快速连接。 When the quick plug-in cable connection device provided by the present invention is in use, the protective cover 9 set on the second plug connector 3 is removed, and the T-shaped terminal of the ordinary XLPE cable is connected to the second plug connector 3 at one end of the insulating body 1. Make bolted connections. After the connection is completed, take off the dust cover of the self-locking device 8 in the first plug joint 2 at the other end of the insulating body 1, and complete the self-locking and quick locking of the quick plug-in terminal of the high-voltage flexible cable and the small end of the insulating sleeve. connect.
本发明提供的快速插拔电缆连接装置是适应配网旁路电缆作业技术的发展,设计开发的一种高压柔性电缆与XLPE电缆连接的小型装置,由于绝缘主体1两端连接结构是完全依照两种电缆终端安装特性进行设计,所以可以在现场很好的完成两种电缆的电气连接。该电缆连接装置与现有技术相比,体积大幅减少,携带方便,操作灵活,可以在很小的区域范围内完成高压柔性电缆与XLPE电缆的电气连接,不仅解决了这两种电缆在现场快速完成电气连接的技术问题,同时更加适合现场快速作业的需要,适应作业范围更加广泛。 The quick-plug cable connection device provided by the present invention is a small device designed and developed to connect high-voltage flexible cables and XLPE cables to adapt to the development of distribution network bypass cable operation technology. Since the connection structure at both ends of the insulating body 1 is completely in accordance with the two It is designed according to the characteristics of the cable terminal installation, so the electrical connection of the two cables can be well completed on site. Compared with the existing technology, the cable connection device has a greatly reduced volume, is convenient to carry, and is flexible to operate. Complete the technical problems of electrical connection, and at the same time, it is more suitable for the needs of rapid operation on site, and adapts to a wider range of operations.
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CN104466582A (en) * | 2014-12-03 | 2015-03-25 | 国家电网公司 | Butt joint device of flexible cable fast plug and cable T-type head |
CN105071335B (en) * | 2015-08-13 | 2017-05-17 | 江苏省电力公司常州供电公司 | Rapid plugging/pulling cable branching box |
EP3447869B1 (en) * | 2017-08-23 | 2023-10-04 | Tyco Electronics Raychem GmbH | Electrical connector arrangement for connecting a power cable and method for installing a switchgear cabinet |
CN108232703B (en) * | 2018-01-19 | 2024-06-11 | 武汉华仪智能设备有限公司 | Quick plug-in low-voltage connector |
CN108599092A (en) * | 2018-06-12 | 2018-09-28 | 深圳市赛斯电气技术有限公司 | A kind of inner cone plugging formula cable combination attachment |
CN109301584A (en) * | 2018-11-14 | 2019-02-01 | 云南电网有限责任公司红河供电局 | A cable plug device |
CN111711158B (en) * | 2020-07-10 | 2025-02-18 | 西安黄河机电有限公司 | A cable fixing device and a quick-plug cable device |
CN111934148B (en) * | 2020-08-21 | 2025-01-21 | 深圳带电科技发展有限公司 | A quick-plug base for ring network cabinet |
CN113937525A (en) * | 2021-09-02 | 2022-01-14 | 山东鲁能光大电力器材有限公司 | A quick-plug type drainage wire clip |
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