CN103148149A - Design method for thickness of limiting clearance gasket of automobile damper compression valve - Google Patents
Design method for thickness of limiting clearance gasket of automobile damper compression valve Download PDFInfo
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- CN103148149A CN103148149A CN2013100821418A CN201310082141A CN103148149A CN 103148149 A CN103148149 A CN 103148149A CN 2013100821418 A CN2013100821418 A CN 2013100821418A CN 201310082141 A CN201310082141 A CN 201310082141A CN 103148149 A CN103148149 A CN 103148149A
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Abstract
The invention relates to a design method for thickness of a limiting clearance gasket of an automobile damper compression valve, and belongs to the technical field of hydraulic dampers. At present, the accurate and reliable design method for the thickness of the limiting clearance gasket of the damper compression valve does not exist at home and abroad. The design method is characterized in that the design method comprises the step that the thickness of the limiting clearance gasket of the damper superposed compression valve is designed according to the thickness and the number of a superposed valve plate of the compression valve, an oil way after first valve opening, and design requirements of first valve opening and maximum valve opening speed characteristics. With the adoption of the design method, an accurate and reliable design value of the thickness of the limiting clearance gasket of the compression valve can be obtained; the design requirement of the maximum valve opening speed characteristic of a damper compression travel is met; repeated testing, verification and modification are avoided; design and test expenses are lowered; a development period is shortened; the design quality and property of the damper can be improved; and the riding comfort and the safety of an automobile can be improved.
Description
Technical field
The present invention relates to dydraulic shock absorber, particularly the design method of the spacing clearance ring thickness of vehicle shock absorber compression valve.
Background technique
The structure of the spacing clearance ring of compression valve has material impact to the damping characteristic of dydraulic shock absorber compression stroke, wherein, the outer radius of spacing clearance ring is determining the inner circle effective radius of compression valve valve block, the thickness of spacing clearance ring is determining that the maximum of vibration damper compression stroke opens the valve speed characteristics, thereby affects the run smoothness of vehicle.then, due to the restriction that is subjected to the distortion of vibration damper valve block and the non-linear restriction loss problem of fluid, and the oil circuit of compression stroke is more complicated than restoring stroke, the structure influence of valve seat assembly and compression valve by compression not only, but also be subjected to the piston gap and restore the impact of normal open hole area, therefore, domestic at present, outward to the spacing clearance ring thickness of hydraulic shock absorber compression valve also not accurately, reliable design method, mostly to determine at first by rule of thumb a compression valve block one-tenth-value thickness 1/10, then pass through repetition test, checking and the method for revising are finally determined design parameter, therefore, be difficult to obtain spacing clearance ring thickness parameter value accurately and reliably, satisfy the vibration damper maximum and open the requirement of valve speed characteristics.Along with the fast development of automotive industry and improving constantly of Vehicle Speed, higher designing requirement has been proposed absorber designing.Therefore, must set up a kind of design method of accurate, the reliable spacing clearance ring thickness of vehicle shock absorber compression valve, to satisfy the quick and accurate requirement that designs of dydraulic shock absorber, improve the absorber designing quality and performance, improve the run smoothness of vehicle.
Summary of the invention
For the defective that exists in above-mentioned prior art, technical problem to be solved by this invention is to provide the design method of the spacing clearance ring thickness of a kind of easy, accurate, reliable vehicle shock absorber compression valve, and its design cycle as shown in Figure 1.
In order to solve the problems of the technologies described above, the design method of the spacing clearance ring thickness of vehicle shock absorber compression valve provided by the present invention, its technological scheme implementation step is as follows:
(1) determine the equivalent thickness of compression valve of shock absorber stack valve block
h e:
According to the thickness of compression valve stack valve block and sheet number (
h 1,
n 1 h 2,
n 2 h n ,
n n), determine the equivalent thickness of compression valve of shock absorber stack valve block
;
(2) calculate the choke pressure that compression stroke is opened valve and maximum flowing valve when driving valve for the first time
p lk1
,
p lk2
:
Open for the first time oil circuit after valve, piston diameter according to compression valve of shock absorber
, diameter of piston rod
d g, the piston gap
, gap length
, the piston eccentricity
, the fluid kinetic viscosity
, fluid density
, rebuilt valve normal open hole area
, flow coefficient
, the circulation throttle slice thickness
h l , exradius
, the valve port radius
, valve port radius deformation coefficient
, and open for the first time valve speed
, the choke pressure of the flowing valve when setting up compression stroke and driving valve for the first time
p lk1
Equation, that is:
Separate above-mentioned equation, just can obtain the choke pressure of the flowing valve when compression stroke is driven valve for the first time
p lk1
In like manner, with in equation
V k1yWith
p lk1
Use respectively
V k2yWith
p lk2
Replace choke pressure equation and the choke pressure of the flowing valve in the time of just can obtaining the compression stroke maximum and drive valve
p lk2
Value;
The choke pressure in compression valve seat hole when (3) calculating maximum is driven valve
p Hyk2And flow
Q Hyk2:
Open valve speed according to maximum
V k2y, diameter of piston rod
d g, the diameter in compression valve seat hole
And number
, flow coefficient
, fluid density
, the choke pressure in compression valve seat hole when calculating vibration damper compression stroke maximum is driven valve
p Hyk2, that is:
Open valve speed according to maximum
V k2y, diameter of piston rod
d g, calculate flow through when vibration damper compression stroke maximum is driven valve compression valve seat hole
Q Hyk2, that is:
(4) calculate the choke pressure in compression valve seat hole when driving valve for the first time
p Hyk1:
According to diameter of piston rod
d g, the diameter in compression valve seat hole
And number
, flow coefficient
, fluid density
, open for the first time the valve speed point
V k1y, calculate the choke pressure in compression valve seat hole when opening valve point for the first time
p Hyk1, be distributed as:
The choke pressure of compression valve throttle hole when (5) calculating maximum is driven valve
And flow
:
Damping force when driving valve according to vibration damper compression stroke maximum
, the piston bore internal diameter
D H, diameter of piston rod
d g, in step (3)
, and in step (2)
p lk2
, the choke pressure of compression valve throttle hole when the calculating maximum is driven valve
, that is:
According to compression valve normal open hole area
, flow coefficient
, fluid density
, and choke pressure
, the flow of compression valve throttle hole when the calculating maximum is driven valve
, that is:
(6) calculate the choke pressure of compression valve throttle hole when driving valve for the first time
:
According to the piston bore internal diameter
D H, diameter of piston rod
d g, open for the first time the valve damping force
, in step (4)
, and in step (2)
p lk1
, the choke pressure of compression valve throttle hole when calculating is driven valve for the first time
, that is:
The flow in compression valve ring-shaped throttling gap when (7) calculating maximum is driven valve
And aperture
:
According in step (3)
Q Hyk2, in step (5)
, the flow in compression valve ring-shaped throttling gap when the calculating maximum is driven valve
, that is:
Exradius according to the compression valve block
, the valve port radius
, oil viscosity
, the flow in compression valve ring-shaped throttling gap
, and in step (5)
, calculate the maximum opening in compression valve ring-shaped throttling gap
, that is:
(8) the spacing clearance ring thickness of compression valve of shock absorber
h gDesign:
According to the deformation coefficient of compression valve block in the valve port radius
, in step (1)
h e, in step (6)
, and in step (7)
, to the spacing clearance ring thickness of compression valve of shock absorber
h gDesign, that is:
The present invention has advantages of than prior art:
due to the restriction that is subjected to the distortion of vibration damper valve block and the non-linear restriction loss problem of fluid, and the oil circuit of compression stroke is more complicated than restoring stroke, the structure influence of valve seat assembly and compression valve by compression not only, but also be subjected to the piston gap and restore the impact of normal open hole area, therefore, domestic at present, outward to the spacing clearance ring thickness of hydraulic shock absorber compression valve also not accurately, reliable design method, mostly to determine at first by rule of thumb a compression valve block one-tenth-value thickness 1/10, then pass through repetition test, checking and the method for revising are finally determined design parameter, therefore, be difficult to obtain spacing clearance ring thickness parameter value accurately and reliably, satisfy the vibration damper maximum and open the requirement of valve speed characteristics.The present invention utilizes valve block Deformation analyses calculating formula and the non-linear restriction loss segmentation of fluid analytical formula, thickness and sheet number according to compression stack valve block, compression valve is opened the oil circuit after valve for the first time, and the vibration damper compression stroke opens valve and maximum designing requirement of opening the valve speed characteristics for the first time, and the thickness of the spacing clearance ring of vibration damper stacked compression valve is designed.Utilize this design method, can obtain the design load of the spacing clearance ring thickness of compression valve of shock absorber accurately and reliably, guarantee the designing requirement that vibration damper compression stroke maximum is opened the valve speed characteristics, can avoid repetition test, checking and modification, reduce absorber designing and testing expenses, shorten the construction cycle, simultaneously, utilize this design method can improve designing quality, the performance of vibration damper, improve the Vehicle Driving Cycle smoothness.
Be further described below in conjunction with accompanying drawing in order to understand better the present invention.
The spacing clearance ring thickness of Fig. 1 vehicle shock absorber compression valve
h gDesign flow diagram;
Fig. 2 is damper piston assembly and compression valve structure figure;
Fig. 3 is the spacing clearance ring figure of compression valve of shock absorber;
Fig. 4 is the oil circuit figure after compression valve of shock absorber is driven valve for the first time;
Fig. 5 is embodiment one the desired speed characteristic curve of design vibration damper;
Fig. 6 is the speed characteristic curve that embodiment one design shock absorber gear performance test obtains;
Fig. 7 is embodiment two the desired speed characteristic curve of design vibration damper;
Fig. 8 is the speed characteristic curve that embodiment two design shock absorber gear performance test obtains.
Specific embodiments
Below by embodiment, the present invention is described in further detail.
Embodiment one: certain compression valve of shock absorber seat assembly and compression valve structure as shown in Figure 2, recuperation valve spring 1, compensation valve block 2, compression valve seat hole 3, the fastening rivet 4 of compression valve, compression valve block 5, the spacing back-up ring 6 of compression valve; Compression valve body 7, the spacing clearance ring 8 of compression valve, recuperation valve is crossed oily passage 9, recuperation valve spring seat 10, wherein, the relation between the spacing clearance ring 8 of compression valve and the spacing back-up ring 6 of compression valve and the fastening rivet 4 of compression valve, as shown in Figure 3.The structural parameter of this vibration damper and valve body structure and fluid parameter are as follows: the piston bore internal diameter
, diameter of piston rod
d g=20mm, the annulus area between piston bore and piston rod
The piston gap length
The piston mean gap
Eccentricity
Fluid kinematical viscosity viscosity
=
m
2/ s, density
, kinetic viscosity
The diameter in compression valve seat hole
, number
The exradius of compression valve block
, interior circle radius
, the valve port radius
, valve port radial location deformation coefficient
Thickness and the sheet number of compression valve stack valve block are
h 1=0.10mm,
n 1=1;
h 2=0.15mm,
n 2=1; Compression valve normal open hole area
Rebuilt valve normal open hole area
, normal open orifice flow flow coefficient
The interior circle radius of circulation valve block
, exradius
, the valve port radius
, valve port radial location deformation coefficient
7.72
The desired speed characteristics of absorber designing, as shown in Figure 5, wherein, compression valve of shock absorber is opened valve speed for the first time
, open for the first time the valve damping force
Maximum is opened valve speed
, maximum is opened the valve damping force
The design method of the spacing clearance ring thickness of vehicle shock absorber compression valve that example of the present invention provides, its design cycle as shown in Figure 1, concrete steps are as follows:
(1) determine the equivalent thickness of compression valve of shock absorber stack valve block
h e:
According to thickness and the sheet number of compression valve stack valve block be
h 1=0.10mm,
n 1=1;
h 2=0.15mm,
n 2=1; Determine the equivalent thickness of compression valve of shock absorber stack valve block
, for:
(2) calculate the choke pressure that compression stroke is opened valve and maximum flowing valve when driving valve for the first time
p lk1
,
p lk2
:
Shown in Figure 4 according to the oil circuit that compression valve of shock absorber is opened after valve for the first time, the piston bore internal diameter
=28mm, diameter of piston rod
d g=20mm, the piston gap
=0.04mm, gap length
=9mm, the piston eccentricity
=1.0, the fluid kinetic viscosity
, fluid density
, rebuilt valve normal open hole area
=0.8mm
2, flow coefficient
=0.62; The circulation throttle slice thickness
h l =0.1mm, exradius
=11.0mm, the valve port radius
=10.5mm, the deformation coefficient of valve port radius
7.72
, and open for the first time valve speed
=0.3m/s, the choke pressure of the flowing valve when setting up compression stroke and driving valve for the first time
p lk1
Equation, that is:
Separate above-mentioned equation, just can obtain the choke pressure of the flowing valve when compression stroke is driven valve for the first time
p lk1
=1.9658 * 10
4Pa;
In like manner, with in equation
V k1yWith
p lk1
Use respectively
V k2yWith
p lk2
Replace choke pressure equation and the choke pressure of the flowing valve in the time of just can obtaining the compression stroke maximum and drive valve
p lk2
=2.6737 * 10
4Pa;
The choke pressure in compression valve seat hole when (3) calculating maximum is driven valve
p Hyk2And flow
Q Hyk2:
According to diameter of piston rod
d g=20mm, the diameter in compression valve seat hole
=2.0mm and number
=4, flow coefficient
=0.62, fluid density
, maximum is opened valve speed
V k2y=1.0m/s, the choke pressure in compression valve seat hole when calculating vibration damper compression stroke maximum is driven valve
p Hyk2, that is:
Open valve speed according to maximum
V k2y=1.0m/s, diameter of piston rod
d g=20mm calculates flow through when vibration damper compression stroke maximum is driven valve compression valve seat hole
Q Hyk2, that is:
(4) calculate the choke pressure in compression valve seat hole when driving valve for the first time
p Hyk1:
According to diameter of piston rod
d g=20mm, the diameter in compression valve seat hole
=2.0mm and number
=4, flow coefficient
=0.62, fluid density
, open for the first time the valve speed point
V k1y=0.3m/s calculates the choke pressure in compression valve seat hole when opening valve point for the first time
p Hyk1, be distributed as:
The choke pressure of compression valve throttle hole when (5) calculating maximum is driven valve
And flow
:
Damping force when driving valve according to vibration damper compression stroke maximum
=650N, the piston bore internal diameter
D H=28mm, diameter of piston rod
d g=20mm, in step (3)
=7.2353 * 10
5Pa, and in step (2)
p lk2
=2.6737 * 10
4Pa, the choke pressure of compression valve throttle hole when the calculating maximum is driven valve
, that is:
Area according to compression valve normal open hole
=1.2mm
2, flow coefficient
=0.62, fluid density
, and choke pressure
=1.3198 * 10
6Pa, the flow of compression valve throttle hole when the calculating maximum is driven valve
, that is:
(6) calculate the choke pressure of compression valve throttle hole when driving valve for the first time
:
According to the damper piston internal diameter of cylinder
D H=28mm, diameter of piston rod
d g=20mm opens the valve damping force for the first time
=260N, in step (4)
=6.5118
, and in step (2)
p lk1
=1.9658
, the choke pressure of compression valve throttle hole when calculating is driven valve for the first time
, that is:
The flow in compression valve ring-shaped throttling gap when (7) calculating maximum is driven valve
And aperture
:
According in step (3)
Q Hyk2=3.1416 * 10
-4m
3/ s, in step (5)
==4.0518 * 10
-5m
3/ s, the flow in compression valve ring-shaped throttling gap when the calculating maximum is driven valve
, that is:
Exradius according to the compression valve of shock absorber sheet
=3.8mm, the valve port radius
=6.4mm, oil viscosity
, the flow in compression valve ring-shaped throttling gap
=2.7364 * 10
-4m
3/ s, and in step (5)
==1.3198 * 10
6Pa calculates the maximum opening in compression valve ring-shaped throttling gap
, that is:
(8) the spacing clearance ring thickness of compression valve of shock absorber
h gDesign:
According to the deformation coefficient of compression valve block in the valve port radius
, in step (1)
h e=0.1636mm, in step (6)
=7.4362
, and in step (7)
==0.092303mm is to the spacing clearance ring thickness of compression valve of shock absorber
h gDesign, that is:
Utilize the electro-hydraulic servo vibration damper comprehensive performance test bed, the vibration damper model machine of designed processing is carried out characteristic test, measured vibration damper speed characteristic curve as shown in Figure 6.
By Fig. 6 and Fig. 5 as can be known, test the maximum of measured vibration damper and open the valve speed characteristics, with desired the matching of design, illustrate that the spacing clearance ring Thickness Design of this compression valve of shock absorber value is reliably, shows that the design method of the spacing clearance ring thickness of vehicle shock absorber compression valve of setting up is correct.
Embodiment two: certain vibration damper is not except compression valve seat hole and embodiment one identical, and other structural parameter and fluid parameter are all identical with embodiment one, wherein, and the diameter in compression valve seat hole
d hy=2.0mm, number
n hy=6; Thickness and the sheet number of compression stack valve block are
h 1=0.10mm,
n 1=2;
h 2=0.15mm,
n 2=2; The desired speed characteristics of absorber designing, as shown in Figure 7, wherein, the valve speed of opening for the first time of compression stroke
V k1y=0.10m/s opens the valve damping force for the first time
F Dk1y=180N, maximum is opened valve speed
V k2y=1.0m/s, maximum is opened the valve damping force
F Dk2y=700N.
Adopt embodiment one design procedure, the spacing clearance ring thickness of this compression valve of shock absorber is designed, that is:
(1) determine the equivalent thickness of compression valve of shock absorber stack valve block
h e:
According to thickness and the sheet number of compression valve stack valve block be
h 1=0.10mm,
n 1=2;
h 2=0.15mm,
n 2=2; Determine the equivalent thickness of compression valve of shock absorber stack valve block
, for:
(2) calculate the choke pressure that compression stroke is opened valve and maximum flowing valve when driving valve for the first time
p lk1
,
p lk2
:
Shown in Figure 4 according to the oil circuit that vibration damper is opened after valve for the first time, the piston bore internal diameter
=28mm, diameter of piston rod
d g=20mm, the piston gap
=0.04mm, gap length
=9mm, the piston eccentricity
=1.0, the fluid kinetic viscosity
, fluid density
, rebuilt valve normal open hole area
=0.8mm
2, flow coefficient
=0.62; The circulation throttle slice thickness
h l =0.1mm, exradius
=11.0mm, the valve port radius
=10.5mm, the deformation coefficient of valve port radius
7.72
, and open for the first time valve speed
=0.1m/s, the choke pressure of the flowing valve when setting up compression stroke and driving valve for the first time
p lk1
Equation, that is:
Separate above-mentioned equation, just can obtain the choke pressure of the flowing valve when compression stroke is driven valve for the first time
p lk1
=1.469 * 10
4Pa;
In like manner, with in equation
V k1yWith
p lk1
Use respectively
V k2yWith
p lk2
Replace choke pressure equation and the choke pressure of the flowing valve in the time of just can obtaining the compression stroke maximum and drive valve
p lk2
=2.6737 * 10
4Pa;
The choke pressure in compression valve seat hole when (3) calculating maximum is driven valve
p Hyk2And flow
Q Hyk2:
According to diameter of piston rod
d g=20mm, the diameter in compression valve seat hole
=2.0mm and number
=6, flow coefficient
=0.62, fluid density
, maximum is opened valve speed
V k2y=1.0m/s, the choke pressure in compression valve seat hole when calculating vibration damper compression stroke maximum is driven valve
p Hyk2, that is:
Open valve speed according to maximum
V k2y=1.0m/s, diameter of piston rod
d g=20mm calculates flow through when vibration damper compression stroke maximum is driven valve compression valve seat hole
Q Hyk2, that is:
(4) calculate the choke pressure in compression valve seat hole when driving valve for the first time
p Hyk1:
According to diameter of piston rod
d g=20mm, the diameter in compression valve seat hole
=2.0mm and number
=6, flow coefficient
=0.62, fluid density
, open for the first time the valve speed point
V k1y=0.1m/s calculates the choke pressure in compression valve seat hole when opening valve point for the first time
p Hyk1, be distributed as:
The choke pressure of compression valve throttle hole when (5) calculating maximum is driven valve
And flow
:
Damping force when driving valve according to vibration damper compression stroke maximum
=700N, the piston bore internal diameter
D H=28mm, diameter of piston rod
d g=20mm, in step (3)
=3.2157 * 10
5Pa, and in step (2)
p lk2
=2.6737 * 10
4Pa, the choke pressure of compression valve throttle hole when the calculating maximum is driven valve
, that is:
Area according to compression valve normal open hole
=1.2mm
2, flow coefficient
=0.62, fluid density
, and choke pressure
=1.8809 * 10
6Pa, the flow of compression valve throttle hole when the calculating maximum is driven valve
, that is:
(6) calculate the choke pressure of compression valve throttle hole when driving valve for the first time
:
According to the damper piston internal diameter of cylinder
D H=28mm, diameter of piston rod
d g=20mm opens the valve damping force for the first time
=180N, in step (4)
=3.2157 * 10
3Pa, and in step (2)
p lk1
=1.469 * 10
4Pa, the choke pressure of compression valve throttle hole when calculating is driven valve for the first time
, that is:
The flow in compression valve ring-shaped throttling gap when (7) calculating maximum is driven valve
And aperture
:
According in step (3)
Q Hyk2=3.1416 * 10
-4m
3/ s, in step (5)
=4.837 * 10
-5m
3/ s, the flow in compression valve ring-shaped throttling gap when the calculating maximum is driven valve
, that is:
=2.6579×10
-4?m
3/s;
Exradius according to the compression valve of shock absorber sheet
=3.8mm, the valve port radius
=6.4mm, oil viscosity
, the flow in compression valve ring-shaped throttling gap
=2.6579 * 10
-4m
3/ s, and in step (5)
=1.8809 * 10
6Pa calculates the maximum opening in compression valve ring-shaped throttling gap
, that is:
=0.081229?mm;
(8) the spacing clearance ring thickness of compression valve of shock absorber
h gDesign:
According to the deformation coefficient of compression valve block in the valve port radius
, in step (1)
h e=0.2061mm, in step (6)
=5.5564
, and in step (7)
=0.081229 mm is to the spacing clearance ring thickness of compression valve of shock absorber
h gDesign, that is:
Utilize the electro-hydraulic servo vibration damper comprehensive performance test bed, the vibration damper model machine of designed processing is carried out characteristic test, measured vibration damper speed characteristic curve as shown in Figure 8.
By Fig. 8 and Fig. 7 as can be known, test the maximum of measured vibration damper and open the valve speed characteristics, with desired the matching of design, illustrate that the spacing clearance ring Thickness Design of this compression valve of shock absorber value is reliably, shows that the design method of the spacing clearance ring thickness of vehicle shock absorber compression valve of setting up is correct.
Embodiment three: the structural parameter of certain vibration damper, fluid parameter all reach out the valve damping characteristic and require identical with embodiment two, and the structure of just compressing valve block is not identical with embodiment's two, compress the interior circle radius of valve block
r ay=4.0mm, exradius
r by=8.0mm, the valve port radius
r ky=6.5mm is at the deformation coefficient of valve port radius
G rky
=6.083
Adopt embodiment two design procedure, the spacing clearance ring thickness of this compression valve of shock absorber is designed, that is:
(1) determine the equivalent thickness of compression valve of shock absorber stack valve block
h e:
Identical according to the thickness of compression valve stack valve block and sheet number and embodiment two, therefore, equivalent thickness
Also identical with embodiment two, that is:
(2) calculate the choke pressure that compression stroke is opened valve and maximum flowing valve when driving valve for the first time
p lk1
,
p lk2
:
Open valve characteristic because absorber designing is desired, identical with embodiment two, therefore, vibration damper indention journey is opened the choke pressure of valve and maximum flowing valve when driving valve for the first time
p lk1
,
p lk2
Also identical with embodiment two, that is:
The choke pressure of the flowing valve when the vibration damper compression stroke is driven valve for the first time
p lk1
=1.469 * 10
4Pa;
Choke pressure equation and the choke pressure of the flowing valve when maximum is driven valve
p lk2
=2.6737 * 10
4Pa;
The choke pressure in compression valve seat hole when (3) calculating maximum is driven valve
p Hyk2And flow
Q Hyk2:
Because the diameter in the structure of vibration damper, compression valve seat hole and number, fluid characteristic, vibration damper compression stroke are opened the designing requirement of valve speed characteristics, identical with embodiment two all, therefore, the choke pressure in compression valve seat hole when the compression stroke maximum of this vibration damper is driven valve
p Hyk2And flow
Q Hyk2, also identical with embodiment two, that is:
=3.2157×10
5?Pa;
(4) calculate the choke pressure in compression valve seat hole when driving valve for the first time
p Hyk1:
The choke pressure in compression valve seat hole when driving valve for the first time
p Hyk1, identical with embodiment two, that is:
The choke pressure of compression valve throttle hole when (5) calculating maximum is driven valve
And flow
:
Due to the structure of vibration damper, open the identical of valve damping characteristic and embodiment two, therefore, the choke pressure of the compression valve throttle hole when this vibration damper compression stroke maximum is driven valve
And flow
Also identical with embodiment two, that is:
(6) calculate the choke pressure of compression valve throttle hole when driving valve for the first time
:
The choke pressure of compression valve throttle hole when driving valve for the first time
, identical with embodiment two, that is:
The flow in compression valve ring-shaped throttling gap when (7) calculating maximum is driven valve
And aperture
:
According to
Q Hyk2=3.1416 * 10
-4m
3/ s, in step (5)
=4.837 * 10
-5m
3/ s, the flow in compression valve ring-shaped throttling gap when the calculating maximum is driven valve
, that is:
Exradius according to the compression valve of shock absorber sheet
=4.0mm, the valve port radius
=6.5mm, oil viscosity
, the flow in compression valve ring-shaped throttling gap
=2.6579 * 10
-4m
3/ s, and in step (5)
=1.8809 * 10
6Pa calculates the maximum opening in compression valve ring-shaped throttling gap
, that is:
(8) the spacing clearance ring thickness of compression valve of shock absorber
h gDesign:
According to the deformation coefficient of compression valve block in the valve port radius
G rky
=6.083
, in step (1)
h e=0.2061mm, in step (6)
=5.5564
, and in step (7)
=0.079303mm is to the spacing clearance ring thickness of compression valve of shock absorber
h gDesign, that is:
Claims (2)
1. the design method of the spacing clearance ring thickness of vehicle shock absorber compression valve, its concrete steps are as follows:
(1) determine the equivalent thickness of compression valve of shock absorber stack valve block
h e:
According to the thickness of compression valve stack valve block and sheet number (
h 1,
n 1 h 2,
n 2 h n ,
n n), determine the equivalent thickness of compression valve of shock absorber stack valve block
;
(2) calculate the choke pressure that compression stroke is opened valve and maximum flowing valve when driving valve for the first time
p lk1
,
p lk2
:
According to piston diameter
, diameter of piston rod
d g, the piston gap
, gap length
, the piston eccentricity
, the fluid kinetic viscosity
, fluid density
, rebuilt valve normal open hole area
, flow coefficient
, the circulation throttle slice thickness
h l , exradius
, the valve port radius
, valve port radius deformation coefficient
, and open for the first time valve speed
, the choke pressure of the flowing valve when setting up compression stroke and driving valve for the first time
p lk1
Equation, that is:
Separate above-mentioned equation, just can obtain the choke pressure of the flowing valve when compression stroke is driven valve for the first time
p lk1
In like manner, with in equation
V k1yWith
p lk1
Use respectively
V k2yWith
p lk2
Replace choke pressure equation and the choke pressure of the flowing valve in the time of just can obtaining the compression stroke maximum and drive valve
p lk2
Value;
The choke pressure in compression valve seat hole when (3) calculating maximum is driven valve
p Hyk2And flow
Q Hyk2:
Open valve speed according to maximum
V k2y, diameter of piston rod
d g, the diameter in compression valve seat hole
And number
, flow coefficient
, fluid density
, the choke pressure in compression valve seat hole when calculating vibration damper compression stroke maximum is driven valve
p Hyk2, that is:
;
Open valve speed according to maximum
V k2y, diameter of piston rod
d g, calculate flow through when vibration damper compression stroke maximum is driven valve compression valve seat hole
Q Hyk2, that is:
Q hyk2=
;
(4) calculate the choke pressure in compression valve seat hole when driving valve for the first time
p Hyk1:
According to diameter of piston rod
d g, the diameter in compression valve seat hole
And number
, flow coefficient
, fluid density
, open for the first time the valve speed point
V k1y, calculate the choke pressure in compression valve seat hole when opening valve point for the first time
p Hyk1, be distributed as:
The choke pressure of compression valve throttle hole when (5) calculating maximum is driven valve
And flow
:
Damping force when driving valve according to vibration damper compression stroke maximum
, the piston bore internal diameter
D H, diameter of piston rod
d g, in step (3)
, and in step (2)
p lk2
, the choke pressure of compression valve throttle hole when the calculating maximum is driven valve
, that is:
According to compression valve normal open hole area
, flow coefficient
, fluid density
, and choke pressure
, the flow of compression valve throttle hole when the calculating maximum is driven valve
, that is:
(6) calculate the choke pressure of compression valve throttle hole when driving valve for the first time
:
According to the piston bore internal diameter
D H, diameter of piston rod
d g, open for the first time the valve damping force
, in step (4)
, and in step (2)
p lk1
, the choke pressure of compression valve throttle hole when calculating is driven valve for the first time
, that is:
The flow in compression valve ring-shaped throttling gap when (7) calculating maximum is driven valve
And aperture
:
According in step (3)
Q Hyk2, in step (5)
, the flow in compression valve ring-shaped throttling gap when the calculating maximum is driven valve
, that is:
;
Exradius according to the compression valve block
, the valve port radius
, oil viscosity
, the flow in compression valve ring-shaped throttling gap
, and in step (5)
, calculate the maximum opening in compression valve ring-shaped throttling gap
, that is:
(8) the spacing clearance ring thickness of compression valve of shock absorber
h gDesign:
According to the deformation coefficient of compression valve block in the valve port radius
, in step (1)
h e, in step (6)
, and in step (7)
, to the spacing clearance ring thickness of compression valve of shock absorber
h gDesign, that is:
2. the step (8) described according to claim 1, it is characterized in that: according to the equivalent thickness of vibration damper stack valve block, the deformation coefficient of valve port radial position, the pressure of compression valve throttle hole when driving valve for the first time, and the maximum opening in the compression valve ring-shaped throttling gap when maximum is driven valve, to the spacing clearance ring thickness of compression valve of shock absorber
h gDesign, that is:
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3844389A (en) * | 1972-07-17 | 1974-10-29 | C Bourcier | Pistons for hydraulic shock absorbers |
CN2859080Y (en) * | 2005-12-31 | 2007-01-17 | 南阳金冠汽车减振器有限公司 | Hydraulic vibration damper restoration damp valve |
CN102840265A (en) * | 2012-07-18 | 2012-12-26 | 山东理工大学 | Optimal design method for parameter of controllable cylinder type hydraulic buffer of semi-active suspension |
-
2013
- 2013-03-15 CN CN201310082141.8A patent/CN103148149B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3844389A (en) * | 1972-07-17 | 1974-10-29 | C Bourcier | Pistons for hydraulic shock absorbers |
CN2859080Y (en) * | 2005-12-31 | 2007-01-17 | 南阳金冠汽车减振器有限公司 | Hydraulic vibration damper restoration damp valve |
CN102840265A (en) * | 2012-07-18 | 2012-12-26 | 山东理工大学 | Optimal design method for parameter of controllable cylinder type hydraulic buffer of semi-active suspension |
Non-Patent Citations (3)
Title |
---|
周长城等: ""最佳阻尼匹配减振器阀片厚度优化设计与特性试验"", 《振动工程学报》 * |
周长城等: ""油气弹簧阀系参数设计及特性试验"", 《汽车工程》 * |
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