Summary of the invention
Concentrate due to stress and very easily instead give birth to the technical barrier of fatigue fracture for the articulated cross shaft of the Hooks coupling universal coupling in existing heavy duty and super-heavy load field, the invention provides a kind of stress that can reduce the spindle nose root of articulated cross shaft and concentrate, improve design of part intensity and technological universal-joint cross trunnion.Its concrete structure is:
Articulated cross shaft, form by the matrix 1 of sphere-like and from extended, the spindle nose that shape is consistent that be connected with bearing of the four direction of matrix 1, namely formed by matrix 1, the first spindle nose 21, the second spindle nose 22, the 3rd spindle nose 23 and the 4th spindle nose 24, being equipped with one between the bottom of each spindle nose and matrix 1, to be approximate circle taper transition bench and cone angle be the circular cone transition bench of 90 °, and each spindle nose is approximate circle taper transition bench and the circular cone transition bench seamlessly transits with coupled.Namely the bottom of the first spindle nose (21) is provided with the first spindle nose approximate circle taper transition bench (211), it is tangent that the bottom of the first spindle nose approximate circle taper transition bench (211) is provided with the side of the side of the first spindle nose circular cone transition bench (212) and the first spindle nose approximate circle taper transition bench (211) and the first spindle nose circular cone transition bench (212), the bottom of the first spindle nose circular cone transition bench (212) be connected with matrix (1) and side and the matrix (1) of the first spindle nose circular cone transition bench (212) tangent; The bottom of the second spindle nose (22) is provided with the second spindle nose approximate circle taper transition bench (221), it is tangent that the bottom of the second spindle nose approximate circle taper transition bench (221) is provided with the side of the side of the second spindle nose circular cone transition bench (222) and the second spindle nose approximate circle taper transition bench (221) and the second spindle nose circular cone transition bench (222), the bottom of the second spindle nose circular cone transition bench (222) be connected with matrix (1) and side and the matrix (1) of the first spindle nose circular cone transition bench (222) tangent; The bottom of the 3rd spindle nose (23) is provided with the 3rd spindle nose approximate circle taper transition bench (231), it is tangent that the bottom of the 3rd spindle nose approximate circle taper transition bench (231) is provided with the side of the side of the 3rd spindle nose circular cone transition bench (232) and the 3rd spindle nose approximate circle taper transition bench (231) and the 3rd spindle nose circular cone transition bench (232), the bottom of the 3rd spindle nose circular cone transition bench (232) be connected with matrix (1) and side and the matrix (1) of the first spindle nose circular cone transition bench (232) tangent; The bottom of the 4th spindle nose (24) is provided with the 4th spindle nose approximate circle taper transition bench (241), it is tangent that the bottom of the 4th spindle nose approximate circle taper transition bench (241) is provided with the side of the side of the 4th spindle nose circular cone transition bench (242) and the 4th spindle nose approximate circle taper transition bench (241) and the 4th spindle nose circular cone transition bench (242), the bottom of the 4th spindle nose circular cone transition bench (242) be connected with matrix (1) and side and the matrix (1) of the first spindle nose circular cone transition bench (242) tangent; Above-mentioned four approximate circle taper transition bench, the i.e. shape of the first spindle nose approximate circle taper transition bench 211, the second spindle nose approximate circle taper transition bench 221, the 3rd spindle nose approximate circle taper transition bench 231 and the 4th spindle nose approximate circle taper transition bench 241 and measure-alike; On shaft section, approximate circle taper transition bench bus 3 is circular arc line; Above-mentioned four circular cone transition bench, the i.e. shape of the first spindle nose circular cone transition bench 212, the second spindle nose circular cone transition bench 222, the 3rd spindle nose circular cone transition bench 232 and the 4th spindle nose circular cone transition bench 242 and measure-alike; On shaft section, circular cone transition bench bus 4 is straight line.
The scope of swing diameter H0 is between 650mm to 1300mm, the size relationship of swing diameter H0, spindle nose diameter D, spindle nose length H1, the high H2 of approximate circle taper transition bench platform and the high H3 of circular cone transition bench platform is: the swing diameter H0-2 * spindle nose length H1-spindle nose diameter D=4 * high H3+n of circular cone transition bench platform * high H2 of approximate circle taper transition bench platform, wherein, the value of n is 2.828, and the ratio of the high H3 of circular cone transition bench platform and the high H2 of approximate circle taper transition bench platform is between 0.1 to 0.4.
Useful technique effect
Adopt the articulated cross shaft after this structure can effectively reduce the stress of cross axle root, and improve the distribution situation of stress, realize strengthening the ability of product fatigue crack-resistant, in addition, this structure can improve the manufacturability of cross axle, effectively the reduction of erection time, reduces production costs.
Description of drawings
Fig. 1 is plan view of the present invention.
Fig. 2 is Fig. 1 plan view.
Fig. 3 is the A-A sectional view of Fig. 2.
Fig. 4 is the partial enlarged drawing in E district in Fig. 3.
Fig. 5 is the partial enlarged drawing in F district in Fig. 3.
Fig. 6 is the partial enlarged drawing in G district in Fig. 3.
Fig. 7 is the partial enlarged drawing in H district in Fig. 3.
Fig. 8 is the stereogram of Fig. 1.
Fig. 9 is the testing result of embodiment 1 under five kinds of torque conditions.
Figure 10 is the testing result of embodiment 2 under five kinds of torque conditions.
Figure 11 is the testing result of embodiment 3 under five kinds of torque conditions.
sequence number in figure is: matrix 1, the first spindle nose 21, the second spindle nose 22, the 3rd spindle nose 23, the 4th spindle nose 24, the first spindle nose approximate circle taper transition bench 211, the first spindle nose circular cone transition bench 212, the second spindle nose approximate circle taper transition bench 221, the second spindle nose circular cone transition bench 222, the 3rd spindle nose approximate circle taper transition bench 231, the 3rd spindle nose circular cone transition bench 232, the 4th spindle nose approximate circle taper transition bench 241, the 4th spindle nose circular cone transition bench 242, approximate circle taper transition bench bus 3, circular cone transition bench bus 4.
Concrete implementation methods
Now be described with reference to the accompanying drawings concrete structure of the present invention.
Embodiment 1
Referring to Fig. 1, Fig. 2 and Fig. 3, articulated cross shaft, form by the matrix 1 of sphere-like and from extended, the spindle nose that shape is consistent that be connected with bearing of the four direction of matrix 1, namely formed by matrix 1, the first spindle nose 21, the second spindle nose 22, the 3rd spindle nose 23 and the 4th spindle nose 24, being equipped with one between the bottom of each spindle nose and matrix 1, to be approximate circle taper transition bench and cone angle be the circular cone transition bench of 90 °, each spindle nose is approximate circle taper transition bench and the circular cone transition bench seamlessly transits with coupled, sees Fig. 3 to Fig. 7 for details.Namely the bottom of the first spindle nose 21 is provided with the first spindle nose approximate circle taper transition bench 211, it is tangent that the bottom of the first spindle nose approximate circle taper transition bench 211 is provided with the side of the side of the first spindle nose circular cone transition bench 212 and the first coniform transition bench 211 of spindle nose and the first spindle nose circular cone transition bench 212, the bottom of the first spindle nose circular cone transition bench 212 be connected with matrix 1 and side and the matrix 1 of the first spindle nose circular cone transition bench 212 tangent, see Fig. 3 and Fig. 4 for details.The bottom of the second spindle nose 22 is provided with the second spindle nose approximate circle taper transition bench 221, it is tangent that the bottom of the second spindle nose approximate circle taper transition bench 221 is provided with the side of the side of the second spindle nose circular cone transition bench 222 and the second coniform transition bench 221 of spindle nose and the second spindle nose circular cone transition bench 222, the bottom of the second spindle nose circular cone transition bench 222 be connected with matrix 1 and side and the matrix 1 of the second spindle nose circular cone transition bench 222 tangent, see Fig. 3 and Fig. 5 for details.The bottom of the 3rd spindle nose 23 is provided with the 3rd spindle nose approximate circle taper transition bench 231, it is tangent that the bottom of the 3rd spindle nose approximate circle taper transition bench 231 is provided with the side of the side of the 3rd spindle nose circular cone transition bench 232 and the 3rd coniform transition bench 231 of spindle nose and the 3rd spindle nose circular cone transition bench 232, the bottom of the 3rd spindle nose circular cone transition bench 232 be connected with matrix 1 and side and the matrix 1 of the 3rd spindle nose circular cone transition bench 232 tangent, see Fig. 3 and Fig. 6 for details.The bottom of the 4th spindle nose 24 is provided with the 4th spindle nose approximate circle taper transition bench 241, it is tangent that the bottom of the 4th spindle nose approximate circle taper transition bench 241 is provided with the side of the side of the 4th spindle nose circular cone transition bench 242 and the 4th coniform transition bench 241 of spindle nose and the 3rd spindle nose circular cone transition bench 242, the bottom of the 4th spindle nose circular cone transition bench 242 be connected with matrix 1 and side and the matrix 1 of the 4th spindle nose circular cone transition bench 242 tangent, see Fig. 3 and Fig. 7 for details.Above-mentioned four approximate circle taper transition bench, the i.e. shape of the first spindle nose approximate circle taper transition bench 211, the second spindle nose approximate circle taper transition bench 221, the 3rd spindle nose approximate circle taper transition bench 231 and the 4th spindle nose approximate circle taper transition bench 241 and measure-alike; On shaft section, approximate circle taper transition bench bus 3 is circular arc line, sees Fig. 4 to Fig. 7 for details.Above-mentioned four circular cone transition bench, the i.e. shape of the first spindle nose circular cone transition bench 212, the second spindle nose circular cone transition bench 222, the 3rd spindle nose circular cone transition bench 232 and the 4th spindle nose circular cone transition bench 242 and measure-alike; On shaft section, circular cone transition bench bus 4 is straight line, sees Fig. 4 to Fig. 7 for details.
The scope of swing diameter H0 is between 650mm to 1300mm, the size relationship of swing diameter H0, spindle nose diameter D, spindle nose length H1, the high H2 of approximate circle taper transition bench platform and the high H3 of circular cone transition bench platform meets equation: the swing diameter H0-2 * spindle nose length H1-spindle nose diameter D=4 * high H3+n of circular cone transition bench platform * high H2 of approximate circle taper transition bench platform, wherein, the value of n is 2.828, and the ratio of the high H3 of circular cone transition bench platform and the high H2 of approximate circle taper transition bench platform is between 0.1 to 0.4.
Referring to Fig. 4, the base of the base of the first spindle nose circular cone transition bench 212 and the second spindle nose circular cone transition bench 222 is tangential on an A, referring to Fig. 5 and Fig. 8, the base of the base of the second spindle nose circular cone transition bench 222 and the 3rd spindle nose circular cone transition bench 232 is tangential on a B, referring to Fig. 6, the base of the 3rd spindle nose circular cone transition bench 232 and the 4th spindle nose circular cone transition bench 242 be tangential on a C, referring to Fig. 7, the base of the 4th spindle nose circular cone transition bench 242 and the first spindle nose circular cone transition bench 212 be tangential on a D; Described some A, some B, some C and some D are coplanar, referring to Fig. 3.
Referring to Fig. 1, Fig. 3 and Fig. 8, the spindle nose diameter D in embodiment 1 is 361mm, and spindle nose length H1 is 300mm, and swing diameter H0 is 1300mm, and the ratio of the high H3 of circular cone transition bench platform and the high H2 of approximate circle taper transition bench platform is 0.257.Fig. 9 applies the testing result of the load of moment of torsion 3900KNm to 11153KNm to the sample of embodiment's 1 described size, adopt after testing stress decreased average 6.2% after this structure.
Embodiment 2
Referring to Fig. 1 and Fig. 3, form by the matrix 1 of sphere-like and from extended, the spindle nose that shape is consistent that be connected with bearing of the four direction of matrix 1, namely formed by matrix 1, the first spindle nose 21, the second spindle nose 22, the 3rd spindle nose 23 and the 4th spindle nose 24, being equipped with one between the bottom of each spindle nose and matrix 1, to be approximate circle taper transition bench and cone angle be the circular cone transition bench of 90 °, each spindle nose is approximate circle taper transition bench and the circular cone transition bench seamlessly transits with coupled, sees Fig. 3 to Fig. 7 for details.Namely the bottom of the first spindle nose 21 is provided with the first spindle nose approximate circle taper transition bench 211, it is tangent that the bottom of the first spindle nose approximate circle taper transition bench 211 is provided with the side of the side of the first spindle nose circular cone transition bench 212 and the first coniform transition bench 211 of spindle nose and the first spindle nose circular cone transition bench 212, the bottom of the first spindle nose circular cone transition bench 212 be connected with matrix 1 and side and the matrix 1 of the first spindle nose circular cone transition bench 212 tangent, see Fig. 3 and Fig. 4 for details.The bottom of the second spindle nose 22 is provided with the second spindle nose approximate circle taper transition bench 221, it is tangent that the bottom of the second spindle nose approximate circle taper transition bench 221 is provided with the side of the side of the second spindle nose circular cone transition bench 222 and the second coniform transition bench 221 of spindle nose and the second spindle nose circular cone transition bench 222, the bottom of the second spindle nose circular cone transition bench 222 be connected with matrix 1 and side and the matrix 1 of the second spindle nose circular cone transition bench 222 tangent, see Fig. 3 and Fig. 5 for details.The bottom of the 3rd spindle nose 23 is provided with the 3rd spindle nose approximate circle taper transition bench 231, it is tangent that the bottom of the 3rd spindle nose approximate circle taper transition bench 231 is provided with the side of the side of the 3rd spindle nose circular cone transition bench 232 and the 3rd coniform transition bench 231 of spindle nose and the 3rd spindle nose circular cone transition bench 232, the bottom of the 3rd spindle nose circular cone transition bench 232 be connected with matrix 1 and side and the matrix 1 of the 3rd spindle nose circular cone transition bench 232 tangent, see Fig. 3 and Fig. 6 for details.The bottom of the 4th spindle nose 24 is provided with the 4th spindle nose approximate circle taper transition bench 241, it is tangent that the bottom of the 4th spindle nose approximate circle taper transition bench 241 is provided with the side of the side of the 4th spindle nose circular cone transition bench 242 and the 4th coniform transition bench 241 of spindle nose and the 4th spindle nose circular cone transition bench 242, the bottom of the 4th spindle nose circular cone transition bench 242 be connected with matrix 1 and side and the matrix 1 of the 4th spindle nose circular cone transition bench 242 tangent, see Fig. 3 and Fig. 7 for details.Above-mentioned four approximate circle taper transition bench, the i.e. shape of the first spindle nose approximate circle taper transition bench 211, the second spindle nose approximate circle taper transition bench 221, the 3rd spindle nose approximate circle taper transition bench 231 and the 4th spindle nose approximate circle taper transition bench 241 and measure-alike; On shaft section, approximate circle taper transition bench bus 3 is circular arc line, sees Fig. 4 to Fig. 7 for details.Above-mentioned four circular cone transition bench, the i.e. shape of the first spindle nose circular cone transition bench 212, the second spindle nose circular cone transition bench 222, the 3rd spindle nose circular cone transition bench 232 and the 4th spindle nose circular cone transition bench 242 and measure-alike; On shaft section, circular cone transition bench bus 4 is straight line, sees Fig. 4 to Fig. 7 for details.
Referring to Fig. 3 and Figure 10, the spindle nose diameter D in embodiment 2 is 328mm, and spindle nose length H1 is 225mm, and swing diameter H0 is 975mm, and the ratio of the high H3 of circular cone transition bench platform and the high H2 of approximate circle taper transition bench platform is 0.20.Fig. 9 applies the testing result of the load of moment of torsion 3900KNm to 11153KNm to the sample of embodiment's 1 described size, adopt after testing stress decreased average 5.2% after this structure.
Embodiment 3
Referring to Fig. 1, Fig. 3 and Fig. 8, form by the matrix 1 of sphere-like and from extended, the spindle nose that shape is consistent that be connected with bearing of the four direction of matrix 1, namely formed by matrix 1, the first spindle nose 21, the second spindle nose 22, the 3rd spindle nose 23 and the 4th spindle nose 24, being equipped with one between the bottom of each spindle nose and matrix 1, to be approximate circle taper transition bench and cone angle be the circular cone transition bench of 90 °, each spindle nose is approximate circle taper transition bench and the circular cone transition bench seamlessly transits with coupled, sees Fig. 3 to Fig. 7 for details.Namely the bottom of the first spindle nose 21 is provided with the first spindle nose approximate circle taper transition bench 211, it is tangent that the bottom of the first spindle nose approximate circle taper transition bench 211 is provided with the side of the side of the first spindle nose circular cone transition bench 212 and the first coniform transition bench 211 of spindle nose and the first spindle nose circular cone transition bench 212, the bottom of the first spindle nose circular cone transition bench 212 be connected with matrix 1 and side and the matrix 1 of the first spindle nose circular cone transition bench 212 tangent, see Fig. 3 and Fig. 4 for details.The bottom of the second spindle nose 22 is provided with the second spindle nose approximate circle taper transition bench 221, it is tangent that the bottom of the second spindle nose approximate circle taper transition bench 221 is provided with the side of the side of the second spindle nose circular cone transition bench 222 and the second coniform transition bench 221 of spindle nose and the second spindle nose circular cone transition bench 222, the bottom of the second spindle nose circular cone transition bench 222 be connected with matrix 1 and side and the matrix 1 of the first spindle nose circular cone transition bench 212 tangent, see Fig. 3 and Fig. 5 for details.The bottom of the 3rd spindle nose 23 is provided with the 3rd spindle nose approximate circle taper transition bench 231, it is tangent that the bottom of the 3rd spindle nose approximate circle taper transition bench 231 is provided with the side of the side of the 3rd spindle nose circular cone transition bench 232 and the 3rd coniform transition bench 231 of spindle nose and the 3rd spindle nose circular cone transition bench 232, the bottom of the 3rd spindle nose circular cone transition bench 232 be connected with matrix 1 and side and the matrix 1 of the 3rd spindle nose circular cone transition bench 232 tangent, see Fig. 3 and Fig. 6 for details.The bottom of the 4th spindle nose 24 is provided with the 4th spindle nose approximate circle taper transition bench 241, it is tangent that the bottom of the 4th spindle nose approximate circle taper transition bench 241 is provided with the side of the side of the 4th spindle nose circular cone transition bench 242 and the 4th coniform transition bench 241 of spindle nose and the 4th spindle nose circular cone transition bench 242, the bottom of the 4th spindle nose circular cone transition bench 242 be connected with matrix 1 and side and the matrix 1 of the 4th spindle nose circular cone transition bench 242 tangent, see Fig. 3 and Fig. 7 for details.Above-mentioned four approximate circle taper transition bench, the i.e. shape of the first spindle nose approximate circle taper transition bench 211, the second spindle nose approximate circle taper transition bench 221, the 3rd spindle nose approximate circle taper transition bench 231 and the 4th spindle nose approximate circle taper transition bench 241 and measure-alike; On shaft section, approximate circle taper transition bench bus 3 is circular arc line, sees Fig. 4 to Fig. 7 for details.Above-mentioned four circular cone transition bench, the i.e. shape of the first spindle nose circular cone transition bench 212, the second spindle nose circular cone transition bench 222, the 3rd spindle nose circular cone transition bench 232 and the 4th spindle nose circular cone transition bench 242 and measure-alike; On shaft section, circular cone transition bench bus 4 is straight line, sees Fig. 4 to Fig. 7 for details.
Referring to Fig. 1, Fig. 3 and Figure 11, the spindle nose diameter D in embodiment 3 is 170mm, and spindle nose length H1 is 146mm, and swing diameter H0 is 650mm, and the ratio of the high H3 of circular cone transition bench platform and the high H2 of approximate circle taper transition bench platform is 0.147.Figure 11 applies the testing result of the load of moment of torsion 180KNm to 2878KNm to the sample of embodiment's 3 described sizes, adopt after testing stress decreased average 8.05% after this structure.
Following table be adopt the embodiment 1 of this structure, embodiment 2 and embodiment 3 and conventional construction articulated cross shaft Performance Ratio.Wherein, former design stress refers to adopt the articulated cross shaft stress data of traditional single arc structure or ledge structure.
Can learn in conjunction with Fig. 9, Figure 10, Figure 11 and upper table, employing the design's cross axle can effectively reduce the stress of axle journal root.When H3/H2 was between 0.1 to 0.4, the maximum stress of cross axle root significantly reduced, and the intensity of cross axle significantly improves.The reason that why produces above-mentioned beneficial effect is that the trunnion journal root of this design is and seamlessly transits, and there is no the sudden change of sectional shape; Thereby the stress of having avoided the sectional shape sudden change to cause is concentrated.Simultaneously, this design can come dispersive stress to distribute by the curvature that changes the transition circle conical surface and transition arc facial contour line (bus), reduces stress and concentrates.