CN103147186A - Control method for yarn tension of straight twisting machine - Google Patents
Control method for yarn tension of straight twisting machine Download PDFInfo
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- CN103147186A CN103147186A CN2013100853387A CN201310085338A CN103147186A CN 103147186 A CN103147186 A CN 103147186A CN 2013100853387 A CN2013100853387 A CN 2013100853387A CN 201310085338 A CN201310085338 A CN 201310085338A CN 103147186 A CN103147186 A CN 103147186A
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Abstract
The invention discloses a control method for yarn tension of a straight twisting machine, and belongs to the technical field of textile machinery. The problems that external yarn tension control is not accurate, and an optimum ballooning shape cannot be reached exist in the existing straight twisting machine. The straight twisting machine is characterized in that a strand yarn sensor is arranged in a yarn path between an overfeeding device and an even twisting device and used for detecting a strand yarn linear speed and tension; a motor sensor is arranged on a spindle drive motor and used for detecting a motor speed and motor current; an external yarn tensioner is driven by a separate motor to feed yarns actively; an overfeeding wheel of the overfeeding device is driven by a separate motor; and by taking one or two detection results of the two sensors as separate or combined control parameters, a control system controls a speed of the motor connected with the overfeeding wheel, adjusts a strand yarn pulling speed, and ensures that an external yarn tension value meets a requirement of the optimum yarn ballooning shape capable of allowing a wrapping angle to be minimum.
Description
Technical field
The invention belongs to technical field of textile machine, especially relevant with the straight twister method for controlling yarn tension produced of energy energy efficient, reduction noise.
Background technology
Straight twister is that a kind of being mainly used in directly also synthesized a strand yarn with two strands of yarns, adds to be twisted cord fabric thread, and is wound into the textile machine of parallel cheese.And close when twisting, two strands of yarns are introduced from two yarn packages respectively, one of them yarn package is placed in the spindle of rotation, another strand yarn passes outside spindle in the twisting plate of spindle and passes through, then two strands of yarns and close and enter uniform twister, formed interior yarn and outer yarn, outer yarn can form air ring in the spindle rotary course.Before yarn is incorporated into air ring from twisting plate, the at least part of looping of outer yarn is on twisting plate, energy consumption and noise that the size impact at the looping angle that forms due to looping is twisted thread, the looping angle is larger, energy consumption and noise are larger, and the form of air ring (being mainly the air ring diameter) directly affects the size at looping angle.Existing straight twister is controlled outer yarn tension by hysteresis brake and is realized minimum air ring diameter, reduces the looping angle.Because outer yarn yarn road is long, outer yarn tension is controlled inaccuracy, and it is best that balloon shape can't reach, and is difficult to reach energy-conservation to greatest extent.
Summary of the invention
Purpose of the present invention is intended to solve the problem that the outer yarn tension control of existing straight twister employing hysteresis brake formula can not accurately be controlled, balloon shape can't reach the best, provides the straight twister method for controlling yarn tension produced, effectively energy efficient, reduction noise.
for this reason, the present invention is by the following technical solutions: a kind of straight twister method for controlling yarn tension produced, straight twister comprises rack-mounted spindle, the spindle drive motors, uniform twister, super-feeding device and batching apparatus, on the outer yarn yarn road of spindle twisting plate upstream, outer yarn tensioner is set, on the interior yarn yarn road of spindle and uniform twister, interior yarn tensioner is set, it is characterized in that: outer yarn tensioner is by the initiatively line sending of independent motor-driven, the overfeeding wheel of super-feeding device is by independent motor-driven, any one or two that strand yarn sensor detects in strand yarn speed and burst two parameters of yarn tension are set on the thigh yarn yarn road between described super-feeding device and uniform twister to be detected simultaneously, control system is take the testing result of thigh yarn sensor as controlling parameter, controlling the motor speed that is connected with the overfeeding wheel changes, regulate a burst yarn hauling speed, make the tension value of outer yarn satisfy outer yarn air ring optimal morphology, should outer yarn air ring optimal morphology be exactly to make the looping angle minimum of outer yarn on twisting plate.
As to technique scheme replenish and perfect, the present invention can also adopt following methods.
On the basis that strand yarn sensor is set, any one or two that electromechanical transducer detects in motor speed and two parameters of current of electric are set on described spindle drive motors simultaneously detect simultaneously, described control system is connected testing result with the testing result of thigh yarn sensor and is arbitrarily made with at least two and controls parameters and control the motor speed change that is connected with the overfeeding wheel with electromechanical transducer.
Described outer yarn tensioner is by initiatively line sending of independent motor-driven uniform rotation.
The motor that described outer yarn tensioner connects rotates initiatively line sending take spindle drive motors rotating speed, current of electric, strand yarn speed, strand yarn tension as controlling parameter control speed change by control system.
Use the present invention can reach following beneficial effect: by detecting a strand yarn speed, strand yarn tension, spindle drive motors rotating speed, current of electric and controlling to adjust a burst yarn hauling speed as controlling parameter, outer yarn air ring is reached to make the optimal morphology of the looping angle minimum of outer yarn on twisting plate, save energy consumption, reduced noise.
Description of drawings
Fig. 1 is principle schematic of the present invention.
The specific embodiment
The below's combination accompanying drawing is described in detail the specific embodiment of the inventive method.
embodiment one: as shown in Figure 1, straight twister of the present invention comprises rack-mounted spindle 2, spindle drive motors 18, uniform twister 7, super-feeding device 9, outer yarn tensioner 15, interior yarn tensioner 6 and batching apparatus, and batching apparatus mainly is comprised of take up roll 11 and yarn cylinder, wherein one yarn is drawn from outer yarn package 13 as outer yarn 14, after guiding, the yarn wheel realizes deflection with the axis almost vertical direction of spindle 2 by a plurality of the mistake on spindle twisting plate 1, be incorporated in uniform twister 7 by the spindle periphery at twisting plate 1 edge, another strand yarn is drawn from the interior yarn package 3 in spindle 2 as interior yarn 5, be incorporated into equally in uniform twister 7, outer yarn 14 becomes a strand yarn 8 with interior yarn 5 at the interior twisted of uniform twister 7, and strand yarn 8 is wound into a yarn 12 by super-feeding device 9 tractions are rear by batching apparatus, after 18 driving spindle 2 rotations of spindle drive motors, twisting plate 1 drives outer yarn and also rotates formation air ring 4 thereupon, and in operation process, if balloon shape is improper, at least part of looping of outer yarn meeting is on twisting plate 1, the inventive method adopts on the outer yarn yarn road of twisting plate 1 upstream outer yarn tensioner 15 is set, outer yarn is around in outer yarn tensioner 15, on the interior yarn yarn road of spindle 2 and uniform twister 7, interior yarn tensioner 6 is set, outer yarn tensioner 15 is by the initiatively line sending of independent motor-driven, the overfeeding wheel of the super-feeding device 9 of traction strand yarn is by independent motor-driven, the motor that drives outer yarn tensioner and overfeeding wheel is all controlled running by control system 17, any one or two that strand yarn sensor 10 detects strand yarn speeds and burst these two parameters of yarn tension are set on the thigh yarn yarn road between super-feeding device 9 and uniform twister 7 all to be detected, thigh yarn sensor 10 is connected with control system 17, beyond control system 17, the testing result of the testing result of yarn sensor 14 and the yarn sensor of being connected 10 is arbitrarily made with the control of at least two control parameters and does variable motion with the motor that the overfeeding wheel is connected according to the requirement that the tension value that makes outer yarn satisfies outer yarn air ring optimal morphology, regulate a burst yarn hauling speed, should outer yarn air ring optimal morphology be exactly to make the looping of outer yarn on twisting plate contend decrescence little in the spindle operation process, until minimum is 0.
Embodiment two: on the basis of embodiment one, any one or two that electromechanical transducer 16 detects in motor speeds and these two parameters of current of electric are set on spindle drive motors 18 all to be detected, electromechanical transducer 16 is connected with control system 17, the testing result that control system 17 is connected with electromechanical transducer with the testing result of thigh yarn sensor 10 is arbitrarily made with the control of at least two control parameters and does variable motion with the motor that the overfeeding wheel is connected according to the requirement that the tension value that makes outer yarn satisfies outer yarn air ring optimal morphology, an adjusting thigh yarn hauling speed.
In above-mentioned two kinds of embodiments, the motor that outer yarn tensioner 15 connects also can be made speed change take parameters such as spindle drive motors rotating speed, current of electric, strand yarn speed, strand yarn tensions as the control of control parameter according to different embodiments by control system 17 and rotate, drive the initiatively line sending of outer yarn tensioner 15 speed changes, with the tension value of the super-feeding device 9 outer yarns of combination adjusting.
Claims (4)
1. straight twister method for controlling yarn tension produced, straight twister comprises rack-mounted spindle, the spindle drive motors, uniform twister, super-feeding device and batching apparatus, on the outer yarn yarn road of spindle twisting plate upstream, outer yarn tensioner is set, on the interior yarn yarn road of spindle and uniform twister, interior yarn tensioner is set, it is characterized in that: outer yarn tensioner is by the initiatively line sending of independent motor-driven, the overfeeding wheel of super-feeding device is by independent motor-driven, any one or two that strand yarn sensor detects in strand yarn speed and burst two parameters of yarn tension are set on the thigh yarn yarn road between described super-feeding device and uniform twister to be detected simultaneously, control system is take the testing result of thigh yarn sensor as controlling parameter, controlling the motor speed that is connected with the overfeeding wheel changes, regulate a burst yarn hauling speed, make the tension value of outer yarn satisfy outer yarn air ring optimal morphology, should outer yarn air ring optimal morphology be exactly to make the looping angle minimum of outer yarn on twisting plate.
2. straight twister method for controlling yarn tension produced, straight twister comprises rack-mounted spindle, the spindle drive motors, uniform twister, super-feeding device and batching apparatus, on the outer yarn yarn road of spindle twisting plate upstream, outer yarn tensioner is set, on the interior yarn yarn road of spindle and uniform twister, interior yarn tensioner is set, it is characterized in that: outer yarn tensioner is by the initiatively line sending of independent motor-driven, the overfeeding wheel of super-feeding device is by independent motor-driven, any one or two that strand yarn sensor detects in strand yarn speed and burst two parameters of yarn tension are set on the thigh yarn yarn road between described super-feeding device and uniform twister to be detected simultaneously, any one or two that electromechanical transducer detects in motor speed and two parameters of current of electric are set on described spindle drive motors to be detected simultaneously, described control system is connected testing result with the testing result of thigh yarn sensor and is arbitrarily made with at least two and controls parameters and control the motor speed change that is connected with the overfeeding wheel with electromechanical transducer, regulate a burst yarn hauling speed, make the tension value of outer yarn satisfy outer yarn air ring optimal morphology, should outer yarn air ring optimal morphology be exactly to make the looping angle minimum of outer yarn on twisting plate.
3. straight twister method for controlling yarn tension produced according to claim 1 and 2 is characterized in that: described outer yarn tensioner is by initiatively line sending of independent motor-driven uniform rotation.
4. straight twister method for controlling yarn tension produced according to claim 1 and 2 is characterized in that: the motor that described outer yarn tensioner connects is to control parameter to control speed change and rotate initiatively line sending by yarn speed, outer yarn tension, spindle drive motors rotating speed, current of electric, strand yarn speed, a strand yarn tension beyond control system.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110552088A (en) * | 2019-08-13 | 2019-12-10 | 宜昌经纬纺机有限公司 | three-strand direct twisting machine and method for directly twisting three-strand silk into thread |
CN111153280A (en) * | 2020-01-10 | 2020-05-15 | 苏州创易技研股份有限公司 | Method for realizing constant tension output of tensioner by controlling current of servo motor |
CN112011867A (en) * | 2019-05-29 | 2020-12-01 | 德特勒夫·格根斯 | Driving unit for controlling spindle rotating speed of false twist crimping unit of texturing machine under yarn tension |
Citations (5)
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DE4121913A1 (en) * | 1990-07-18 | 1992-01-23 | Barmag Barmer Maschf | Tension controller for cord twister - has remotely actuated yarn brake for inner yarn within yarn balloon |
CN1332277A (en) * | 2000-06-23 | 2002-01-23 | 绍尔·阿尔马有限公司 | Equipment for making cord yarn by cabling |
CN101962831A (en) * | 2009-05-18 | 2011-02-02 | 天津工业大学 | Digital doubling and twisting tester |
CN102099516A (en) * | 2008-07-19 | 2011-06-15 | 欧瑞康纺织有限及两合公司 | Method for operating a spindle of a two-for-one twister or cabling machine |
CN102212905A (en) * | 2011-06-10 | 2011-10-12 | 宜昌经纬纺机有限公司 | Outer yarn tension regulating method for direct twisting machine |
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2013
- 2013-03-15 CN CN201310085338.7A patent/CN103147186B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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DE4121913A1 (en) * | 1990-07-18 | 1992-01-23 | Barmag Barmer Maschf | Tension controller for cord twister - has remotely actuated yarn brake for inner yarn within yarn balloon |
CN1332277A (en) * | 2000-06-23 | 2002-01-23 | 绍尔·阿尔马有限公司 | Equipment for making cord yarn by cabling |
CN102099516A (en) * | 2008-07-19 | 2011-06-15 | 欧瑞康纺织有限及两合公司 | Method for operating a spindle of a two-for-one twister or cabling machine |
CN101962831A (en) * | 2009-05-18 | 2011-02-02 | 天津工业大学 | Digital doubling and twisting tester |
CN102212905A (en) * | 2011-06-10 | 2011-10-12 | 宜昌经纬纺机有限公司 | Outer yarn tension regulating method for direct twisting machine |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112011867A (en) * | 2019-05-29 | 2020-12-01 | 德特勒夫·格根斯 | Driving unit for controlling spindle rotating speed of false twist crimping unit of texturing machine under yarn tension |
CN112011867B (en) * | 2019-05-29 | 2023-10-24 | 德特勒夫·格根斯 | Driving unit for controlling spindle rotating speed of false twisting spindle unit of texturing machine by yarn tension |
CN110552088A (en) * | 2019-08-13 | 2019-12-10 | 宜昌经纬纺机有限公司 | three-strand direct twisting machine and method for directly twisting three-strand silk into thread |
CN111153280A (en) * | 2020-01-10 | 2020-05-15 | 苏州创易技研股份有限公司 | Method for realizing constant tension output of tensioner by controlling current of servo motor |
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Effective date of registration: 20191206 Address after: 312500, No. 5, Digital Science Park, Qixing street, Xinchang County, Shaoxing, Zhejiang Patentee after: ZHEJIANG RIFA TEXTILE MACHINERY CO., LTD. Address before: 312500, Xinchang Shaoxing hi tech Park (Nan Yan), Zhejiang Digital Technology Park Patentee before: Zhejiang Rifa Textile Machinery Co.,Ltd. |
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