CN103143585A - Circular tube forming fan-blade type divergent upper die and corresponding divergent die thereof - Google Patents
Circular tube forming fan-blade type divergent upper die and corresponding divergent die thereof Download PDFInfo
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- CN103143585A CN103143585A CN2013101142077A CN201310114207A CN103143585A CN 103143585 A CN103143585 A CN 103143585A CN 2013101142077 A CN2013101142077 A CN 2013101142077A CN 201310114207 A CN201310114207 A CN 201310114207A CN 103143585 A CN103143585 A CN 103143585A
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Abstract
The invention relates to a circular tube forming fan-blade type divergent upper die and a corresponding divergent die of the circular tube forming fan-blade type divergent upper die. The bridge of the circular tube forming fan-blade type divergent upper die comprises a surface, a curved side surface and a straight side surface; the curved side surface is waved and comprises a first concave part, a second concave part and a convex part, wherein the two ends of the convex part are connected to the first concave part and the second concave part, respectively, and the three parts are in smooth transition with each other; the two outer side ends of the first concave part and the second concave part are connected to the straight side surface, respectively, and together form a fan-blade-shaped bridge. The circular tube forming fan-blade type divergent die comprises the upper die. A cambered transition surface (7) is formed between the curved side surface (2) and the surface (1). The circular tube forming fan-blade type divergent upper die and the corresponding divergent die of the circular tube forming fan-blade type divergent upper die provided by the invention are simple in structure and ingenious in design; and the fan-blade-shaped bridge obviously improves the welding-on property of the extrusion product and the use safety coefficient of the extrusion product, and simultaneously also improves the extrusion efficiency.
Description
Technical field
The present invention relates to a kind of shaping round tube fan leaf type shunting patrix and corresponding divergent die thereof.
Background technology
The hot extrusion pipe is divided into all size goods of light-wall pipe (wall thickness≤5mm) and thick-walled pipe (wall thickness〉5mm) by wall thickness, thick-walled tube is applied to guarantee after turning processing some assembly parts of precision, generally plays the load-bearing effect; The follow-up manufacturing procedures such as cold-heading, reducing, bending, cold-drawn that generally are accompanied by of thin-wall circular tube, its requirement to pipe itself lay particular emphasis on mainly that high ductibility, dimensional accuracy are high, seam performance height etc.On processing technology, the extruding pipe has 2 types.One uses the seamless pipe of punching technology extruding, and this pipe itself is seamless, safe, but that shortcoming is dimensional accuracy is low, needs adjust dimensional accuracy by the follow-up operations such as multiple tracks is cold rolling, cold-drawn of carrying out, and wastes time and energy, processing charges is difficult to bear.Its two, produce seamed pipe by combination die technology extruding, this pipe dimensional accuracy is higher, although follow-uply also will carry out cold rolling, cold-drawn processing, at least reach more than 50% but reduced manufacturing procedure compared with seamless pipe processing, make it greatly save cost, can be applied on a large scale.But seamed pipe is due to mould self structure factor, and at least 2 seam lines inevitably can appear in pipe, and after the client, extended meeting relates to the burst pressure test, air tightness test detects tubing seam feature.According to market feedback information, some pipe applications secondary suppliers clearly propose now, can use seamed pipe, but prerequisite is to guarantee high seam, generally judge to detect pipe enlarging rate, what require that the enlarging rate reaches body could judge more than 1.2 times that pipe is qualified.Generally can only reach reluctantly requirement on market, safety coefficient is nowhere near, and there is very big hidden danger in product quality.
Summary of the invention
The technical problem to be solved in the present invention is the defects that how to overcome prior art, and a kind of shaping round tube fan leaf type shunting patrix and corresponding divergent die thereof are provided.
For solving the problems of the technologies described above, the bridge of this shaping round tube fan leaf type shunting patrix comprises surface (1), bent side (2) and straight sided (3), described bent side (2) undulate, comprise the first recess (4), the second recess (5) and protuberance (6), wherein protuberance (6) two ends connect respectively the first recess (4) and the second recess (5), three parts seamlessly transit, the first recess (4), the second recess (5) two outboard ends connect respectively straight sided (3), jointly surround the bridge of flaabellum shape.
As optimization, be equipped with arc transiting surface (7) between described bent side (2) and surface (1).
As optimization, described arc transiting surface (7) is the arc transiting surface of evagination.
As optimization, described arc transiting surface (7) is the arc transiting surface of indent.
As optimization, the quantity of described bridge has three, and the sectional area of these three bridges is identical.
So design, the bridge of divergent die is designed to flabellum shape, make it possible to realize crushing failure at high speed, general extrusion speed 3 line aluminium alloys 〉=30m/min, 6 line aluminium alloys 〉=20m/min, extruding efficient is more than 3 times of traditional design divergent die, greatly reduce processing cost, and the seam performance obtains rapid progress, and after tested, 3 line aluminium alloy pipe enlarging rates reach more than 1.5 times, even reach capacity 1.8 times, greatly improved the safety coefficient that seamed extruding pipe uses.
This shaping round tube fan leaf type divergent die is the divergent die that comprises above-mentioned patrix.
A kind of shaping round tube fan leaf type of the present invention shunts patrix and corresponding divergent die is simple in structure, the design is ingenious, and the design of fan leaf type bridge has significantly improved the seam of extruded product and the safety coefficient that extruded product uses, and has also promoted simultaneously extruding efficient.
Description of drawings
Below in conjunction with accompanying drawing, a kind of shaping round tube fan leaf type shunting patrix of the present invention and corresponding divergent die thereof are described further:
Fig. 1 is the perspective view of this shaping round tube fan leaf type shunting patrix;
Fig. 2 is the planar structure schematic diagram of this shaping round tube fan leaf type shunting patrix.
In figure: 1-surface, 2-bent side, 3-straight sided, 4-the first recess, 5-the second recess, 6-protuberance, 7-arc transiting surface.
The specific embodiment
Embodiment one: as shown in Figure 1, 2, the bridge of this shaping round tube fan leaf type shunting patrix comprises surface 1, bent side 2 and straight sided 3, described bent side 2 undulates, comprise the first recess 4, the second recess 5 and protuberance 6, wherein protuberance 6 two ends connect respectively the first recess 4 and the second recess 5, three parts seamlessly transit, and the first recess 4,5 liang of outboard ends of the second recess connect respectively straight sided 3, jointly surround the bridge of flaabellum shape.Be equipped with arc transiting surface 7 between described bent side 2 and surface 1.Described arc transiting surface 7 is the arc transiting surface of evagination.The quantity of described bridge has three, and the sectional area of these three bridges is identical.
This shaping round tube fan leaf type divergent die is the divergent die that comprises above-mentioned patrix.
Embodiment two: the bridge of this shaping round tube fan leaf type shunting patrix comprises surface 1, bent side 2 and straight sided 3, described bent side 2 undulates, comprise the first recess 4, the second recess 5 and protuberance 6, wherein protuberance 6 two ends connect respectively the first recess 4 and the second recess 5, three parts seamlessly transit, the first recess 4,5 liang of outboard ends of the second recess connect respectively straight sided 3, jointly surround the bridge of flaabellum shape.Be equipped with arc transiting surface 7 between described bent side 2 and surface 1.Described arc transiting surface 7 is the arc transiting surface of indent.The quantity of described bridge has three, and the sectional area of these three bridges is identical.
This shaping round tube fan leaf type divergent die is the divergent die that comprises above-mentioned patrix.
Above-mentioned embodiment is intended to illustrate the present invention and can be this area professional and technical personnel realization or use; it will be apparent concerning those skilled in the art that above-mentioned embodiment is modified; therefore the present invention includes but be not limited to above-mentioned embodiment; any these claims or specification of meeting described; meet and principle disclosed herein and novelty, the method for inventive features, technique, product, within all falling into protection scope of the present invention.
Claims (6)
1. shaping round tube fan leaf type divergent die patrix, it is characterized in that: the bridge of this divergent die patrix comprises surface (1), bent side (2) and straight sided (3), described bent side (2) undulate, comprise the first recess (4), the second recess (5) and protuberance (6), wherein protuberance (6) two ends connect respectively the first recess (4) and the second recess (5), three parts seamlessly transit, the first recess (4), the second recess (5) two outboard ends connect respectively straight sided (3), jointly surround the bridge of flaabellum shape.
2. shaping round tube fan leaf type divergent die patrix according to claim 1, is characterized in that: be equipped with arc transiting surface (7) between described bent side (2) and surface (1).
3. shaping round tube fan leaf type divergent die patrix according to claim 2, it is characterized in that: described arc transiting surface (7) is the arc transiting surface of evagination.
4. shaping round tube fan leaf type divergent die patrix according to claim 2, it is characterized in that: described arc transiting surface (7) is the arc transiting surface of indent.
5. according to claim 1-4 described shaping round tube fan leaf type divergent die patrixes, it is characterized in that: the quantity of described bridge has three, and the sectional area of these three bridges is identical.
6. shaping round tube fan leaf type divergent die, it is characterized in that: this divergent die comprises the described divergent die patrix of right 5.
Priority Applications (1)
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CN2013101142077A CN103143585A (en) | 2013-04-02 | 2013-04-02 | Circular tube forming fan-blade type divergent upper die and corresponding divergent die thereof |
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CN2013101142077A CN103143585A (en) | 2013-04-02 | 2013-04-02 | Circular tube forming fan-blade type divergent upper die and corresponding divergent die thereof |
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CN2013101142077A Pending CN103143585A (en) | 2013-04-02 | 2013-04-02 | Circular tube forming fan-blade type divergent upper die and corresponding divergent die thereof |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101357376A (en) * | 2008-09-01 | 2009-02-04 | 江阴市江顺模具有限公司 | Novel aluminum circular tube sector diffuence-hole spiral bridge hot-extrusion mold |
CN101972793A (en) * | 2010-11-11 | 2011-02-16 | 西南铝业(集团)有限责任公司 | Divergent die and top part thereof |
CN201841172U (en) * | 2010-10-14 | 2011-05-25 | 深圳市华加日西林实业有限公司 | Hot extrusion mold for forming multi-core cavity aluminum alloy sectional materials |
CN201895019U (en) * | 2010-12-09 | 2011-07-13 | 上海友升铝业有限公司 | Circular tube rotating mould |
JP5010911B2 (en) * | 2006-12-27 | 2012-08-29 | 日本軽金属株式会社 | Extrusion die manufacturing method and electric discharge machining electrode used therefor |
CN102773298A (en) * | 2011-05-10 | 2012-11-14 | 贵阳恒威铝散热材料有限公司 | Sector shunting hot extrusion die for aluminum alloy circular pipes |
KR20120139330A (en) * | 2011-06-17 | 2012-12-27 | 동화경금속공업(주) | Extrusion die enable to minimize thickness deviation and welding lines |
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2013
- 2013-04-02 CN CN2013101142077A patent/CN103143585A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5010911B2 (en) * | 2006-12-27 | 2012-08-29 | 日本軽金属株式会社 | Extrusion die manufacturing method and electric discharge machining electrode used therefor |
CN101357376A (en) * | 2008-09-01 | 2009-02-04 | 江阴市江顺模具有限公司 | Novel aluminum circular tube sector diffuence-hole spiral bridge hot-extrusion mold |
CN201841172U (en) * | 2010-10-14 | 2011-05-25 | 深圳市华加日西林实业有限公司 | Hot extrusion mold for forming multi-core cavity aluminum alloy sectional materials |
CN101972793A (en) * | 2010-11-11 | 2011-02-16 | 西南铝业(集团)有限责任公司 | Divergent die and top part thereof |
CN201895019U (en) * | 2010-12-09 | 2011-07-13 | 上海友升铝业有限公司 | Circular tube rotating mould |
CN102773298A (en) * | 2011-05-10 | 2012-11-14 | 贵阳恒威铝散热材料有限公司 | Sector shunting hot extrusion die for aluminum alloy circular pipes |
KR20120139330A (en) * | 2011-06-17 | 2012-12-27 | 동화경금속공업(주) | Extrusion die enable to minimize thickness deviation and welding lines |
Non-Patent Citations (1)
Title |
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叶治平: "铝型材挤压模的分流结构与强度校核", 《轻合金加工技术》, vol. 1, no. 22, 31 January 1994 (1994-01-31), pages 24 - 27 * |
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Application publication date: 20130612 |