CN103133986A - Integrated forming resin shiner and forming process - Google Patents
Integrated forming resin shiner and forming process Download PDFInfo
- Publication number
- CN103133986A CN103133986A CN2011103931340A CN201110393134A CN103133986A CN 103133986 A CN103133986 A CN 103133986A CN 2011103931340 A CN2011103931340 A CN 2011103931340A CN 201110393134 A CN201110393134 A CN 201110393134A CN 103133986 A CN103133986 A CN 103133986A
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- resin
- lamp body
- led lamp
- resinite
- shiner
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- Illuminated Signs And Luminous Advertising (AREA)
Abstract
The invention relates to an integrated forming resin shiner and a forming process. The integrated resin shiner comprises a resin body and a lamp body, wherein the lamp body is a light emitting diode (LED) lamp body, and the LED lamp body is embedded inside the curdled resin body. The resin body is made of thermosetting property poring resins. The resin body is transparent or semitransparent, and modeling of the resin body is unlimited. The forming process of the integrated forming resin shiner includes the following machining steps: (1), manufacturing a mould; (2), burdening; (3), arranging the lamp body; (4), pouring and forming; (5) processing the surface. Due to the fact that the LED lamp body is embedded in the interior of the resin body through pouring, after the LED lam body in the interior is charged with electricity and shines, due to own refraction function or scattered light function of the resin body, the resin body with the whole body shines, an application range is expanded. The integrated forming resin shiner can be widely applied in lamp decorations, advertisement signboards, landscape moulding, character patterns, decorative materials and the like. The integrated forming resin shiner is capable of preventing corrosion of acid-bases and other majority of chemical substances, relatively easy to form, and mass production of the integrated forming resin shiner is convenient to achieve.
Description
Technical field
The present invention and a kind of resin articles for use particularly relate to a kind of integrated resin illuminator and moulding process.
Background technology
Integrated resin illuminator is mainly used in lamp decoration, advertising signboard, sight sculpt, character pattern and ornament materials etc., but at present these common articles for use due to aging, get rusty, easily produce electric leakage, not load-bearing, moulding not electroluminescent lamp etc. limit to and affect result of use.
Summary of the invention
Purpose of the present invention just is to provide a kind of integrated resin illuminator and moulding process, the energy entirely lighting, and the energy load-bearing, weatherability is strong, handling ease.
For achieving the above object, the present invention adopts following technical scheme:
A kind of integrated resin illuminator comprises: resinite, lamp body, described lamp body are the LED lamp body, and its LED lamp body is embedded in the resinite that solidifies, and described resinite is the thermosetting casting resin, and resinite is transparent or semitransparent, and its moulding is not limit.
Described LED lamp body comprises LED lamp pearl and LED lamp string.
Described LED lamp body is located at the intermediate layer of resinite or on one side inboard wherein.
Described resinite is colourless or the colouring resin body.
A kind of moulding process of integrated resin illuminator comprises following procedure of processing:
(1) make mould, its mould can be punching block, can be also resin mold or silica gel soft mode;
(2) batching, pour thermosetting casting resin consumption on demand in proportion container into, needs the colorant that adds of color to match colors, and stirs;
(3) lamp body setting is arranged on LED lamp pearl or LED lamp string and the related parts of lamp body in mould;
(4) moulding by casting adds curing agent according to the resin demand of pour mass, and the cast that stirs can be adopted the resin of cast and first vacuumize bubble removing and pour into a mould for eliminating bubble, solidifies at normal temperatures or heating cure after casting complete;
(5) surface treatment according to the requirement of product, is carried out surface treatment, as sanding and polishing processing etc.
Beneficial effect of the present invention: because the LED lamp body is inner at resinite by cast setting, after the LED of inside lamp body electrified light emitting, due to the refractive power of resinite itself or the effect of scattered light, make the resinite entirely lighting, enlarged the scope of application, can use widely at lamp decoration, advertising signboard, sight sculpt, character pattern and ornament materials etc.; Because material of main part is resinite, thereby the corrosion of energy acid and alkali-resistance and other most of chemical substances, ageing-resistant because of resinite, service time is longer, can not get rusty, insulating properties is strong, can not leak electricity, the energy waterproof, intensity is high, can bear larger weight compared with similar products; Due to moulding by casting, the mould cost is low, and moulding is relatively easy, is convenient to realize batch production.
Description of drawings
Fig. 1 is the schematic diagram of one of them embodiment of the present invention.
Fig. 2 is the right view of Fig. 1.
Fig. 3 is the second embodiment of the invention schematic diagram.
Fig. 4 is the right view of Fig. 3.
Fig. 5 is the third embodiment of the invention schematic diagram.
Fig. 6 is the right view of Fig. 5.
The specific embodiment
As shown in Figure 1 and Figure 2, the present invention includes: resinite 1, lamp body 2, described lamp body is the LED lamp body, the LED lamp body comprises LED lamp pearl, LED lamp string, LED lamp pearl can form LED lamp bar or different illuminator shapes, the present embodiment is LED lamp string, its LED lamp string is embedded in the resinite that solidifies, described resinite is that the thermosetting casting resin is through the casting solidification moulding, resinite is transparent or semitransparent, the present embodiment be shaped to letter, the power line 3 that is connected with the LED lamp body stretches out in resinite, in order to be connected with power supply, or be connected with control circuit.After the energising of LED lamp body, whole lamp body is luminous, and resinite moulding of the present invention is not limit, and can be character pattern and other decoratings.
As shown in Figure 3, Figure 4, be the second embodiment of the invention schematic diagram, this embodiment comprises: resinite 1, LED lamp body 2, the resinite of this embodiment is seen as circle from the front, its front portion is outstanding curved surface from the side, and the back is the plane, and inside is LED lamp string, this lamp string is the annular that several lamp strings form, form from inside to outside several rings, be communicated with all lamp strings by connecting line, lead-in wire 3 stretches out outside resinite, in order to be connected with power supply, or be connected with control circuit.The surface of resinite of the present invention can be that the plane can be also curved surface or other shapes, and thickness can be identical, also can be different, and can be even the animals and plants moulding.It can be one that LED lamp string is arranged in resinite, also can be many, and with the difference of moulding, the path of LED lamp string in resinite is also different, as long as can reach the purpose of entirely lighting, the trend of lamp string can be set on demand.
As Fig. 5, shown in Figure 6, be the third embodiment of the invention schematic diagram, this embodiment comprises: resinite 1, LED lamp body 2, the resinite of this embodiment is seen as a kind of of arbitrary graphic from the front, inner LED lamp body is that LED lamp pearl forms certain shape, and each lamp pearl couples together the LED lamp by circuit or connecting plate, be communicated with all lamp pearls by line, lead-in wire 3 stretches out outside resinite, in order to be connected with power supply, or is connected with control circuit.
A kind of moulding process of integrated resin illuminator comprises following procedure of processing:
(1) make mould, its mould can be punching block, can be also resin mold, plaster mold or silica gel soft mode;
(2) batching, pour thermosetting casting resin consumption on demand in proportion container into, needs the colorant that adds of color to match colors, and stirs, and the present embodiment adopts unsaturated polyester resin;
(3) lamp body setting is arranged on LED lamp pearl or LED lamp string and the related parts of lamp body in mould;
(4) moulding by casting adds curing agent according to the resin demand of pour mass, and the cast that stirs can be adopted the resin of cast and vacuumize bubble removing and pour into a mould for eliminating bubble, solidifies at normal temperatures or heating cure after casting complete;
(5) surface treatment according to the requirement of product, is carried out surface treatment, processes and other machining as sanding and polishing.
Can find out by above-described embodiment, the body of resinite of the present invention can be arbitrary shape, and its inner LED lamp body 2 can be that a plurality of lamp pearls form illuminator, can be also LED lamp string.The resinite surface can be the plane, can be also curved surface or other shapes, and thickness can be identical, also can be different, and can be even the animals and plants moulding.It can be one that LED lamp string is arranged in resinite, also can be many, and with the difference of moulding, the path of LED lamp string in resinite is also different, as long as can reach the purpose of entirely lighting, the trend of lamp string can be set on demand.The independent monomer for being connected as a single entity that above-described embodiment is enumerated, but the present invention does not limit what above-described embodiment, can several combination of monomers use, as cypher type body and pattern features etc.
The present invention is not limited to described implementation method, and under the inventive concept that does not exceed claim, the personnel for having the ABC in field under the present invention can implement a lot of distortion, and these modification also belong to scope of the present invention.
Claims (5)
1. integrated resin illuminator, it is characterized in that comprising: resinite, lamp body, described lamp body are the LED lamp body, its LED lamp body is embedded in the resinite that solidifies, described resinite is the thermosetting casting resin, and resinite is transparent or semitransparent, and its moulding is not limit.
2. a kind of integrated resin illuminator according to claim 1, it is characterized in that: described LED lamp body comprises LED lamp pearl and LED lamp string.
3. a kind of integrated resin illuminator according to claim 1 is characterized in that: described LED lamp body is located at the intermediate layer of resinite or on one side inboard wherein.
4. a kind of integrated resin illuminator according to claim 1, it is characterized in that: described resinite is colourless or the colouring resin body.
5. the moulding process of an integrated resin illuminator comprises following procedure of processing:
(1) make mould, its mould can be punching block, can be also resin mold or silica gel soft mode;
(2) batching, pour thermosetting casting resin consumption on demand in proportion container into, needs the colorant that adds of color to match colors, and stirs;
(3) lamp body setting is arranged on LED lamp pearl or LED lamp string and the related parts of lamp body in mould;
(4) moulding by casting adds curing agent according to the resin demand of pour mass, and the cast that stirs can be adopted the resin of cast and vacuumize bubble removing and pour into a mould for eliminating bubble, solidifies at normal temperatures or heating cure after casting complete;
(5) surface treatment according to the requirement of product, is carried out surface treatment, as sanding and polishing processing etc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103931340A CN103133986A (en) | 2011-11-28 | 2011-11-28 | Integrated forming resin shiner and forming process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103931340A CN103133986A (en) | 2011-11-28 | 2011-11-28 | Integrated forming resin shiner and forming process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103133986A true CN103133986A (en) | 2013-06-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103931340A Pending CN103133986A (en) | 2011-11-28 | 2011-11-28 | Integrated forming resin shiner and forming process |
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| Country | Link |
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| CN (1) | CN103133986A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107499046A (en) * | 2017-09-20 | 2017-12-22 | 南京国豪装饰安装工程股份有限公司 | A kind of method for improving decoration plane material solid perception |
| CN109958890A (en) * | 2019-03-20 | 2019-07-02 | 林章海 | Water ripples crystallize coloured glaze light bulb |
| CN118066509A (en) * | 2024-04-19 | 2024-05-24 | 杰丰(泉州)礼品有限公司 | Handicraft lamp with multiple light paths and manufacturing method thereof |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2426378A (en) * | 2005-05-17 | 2006-11-22 | Bosch Gmbh Robert | Moulded LED assemblies |
| CN102020851A (en) * | 2009-09-16 | 2011-04-20 | 大连路明发光科技股份有限公司 | Light conversion flexible high molecular material and application thereof |
-
2011
- 2011-11-28 CN CN2011103931340A patent/CN103133986A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2426378A (en) * | 2005-05-17 | 2006-11-22 | Bosch Gmbh Robert | Moulded LED assemblies |
| CN102020851A (en) * | 2009-09-16 | 2011-04-20 | 大连路明发光科技股份有限公司 | Light conversion flexible high molecular material and application thereof |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107499046A (en) * | 2017-09-20 | 2017-12-22 | 南京国豪装饰安装工程股份有限公司 | A kind of method for improving decoration plane material solid perception |
| CN109958890A (en) * | 2019-03-20 | 2019-07-02 | 林章海 | Water ripples crystallize coloured glaze light bulb |
| CN118066509A (en) * | 2024-04-19 | 2024-05-24 | 杰丰(泉州)礼品有限公司 | Handicraft lamp with multiple light paths and manufacturing method thereof |
| CN118066509B (en) * | 2024-04-19 | 2024-08-13 | 杰丰(泉州)礼品有限公司 | Handicraft lamp with multiple light paths and manufacturing method thereof |
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Application publication date: 20130605 |