Summary of the invention
The object of this invention is to provide a kind of heat energy that can effectively reclaim in the steam producing after steam box heating, and be effectively used in the process of heating next time, greatly reduce production costs, reduced the heat energy recycling device of the wasting of resources.
According to an aspect of the present invention, a kind of heat energy recycling device is provided, comprise the first Electrothermic steam pressure vessel, the second Electrothermic steam pressure vessel and heat storage can, between the first Electrothermic steam pressure vessel and the second Electrothermic steam pressure vessel, be provided with three-way pipe, four-way pipe, the first non-return pipe and the second non-return pipe, the first Electrothermic steam pressure vessel is connected with heat storage can by the first pipeline, and the second Electrothermic steam pressure vessel is connected with heat storage can by second pipe; One end of the first non-return pipe, the second non-return pipe is communicated with the first Electrothermic steam pressure vessel, and the other end is communicated with the second Electrothermic steam pressure vessel; Three-way pipe one end is communicated with the first Electrothermic steam pressure vessel, and one end is communicated with the second Electrothermic steam pressure vessel, and remaining one end is communicated with four-way pipe; Four-way pipe one end is connected with the first Electrothermic steam pressure vessel, and one end is connected with the second Electrothermic steam pressure vessel, and in another two ends, one end is connected with heat storage can, and one end is connected with three-way pipe.
In some embodiments, three-way pipe and four-way pipe two ends and the first Electrothermic steam pressure vessel, the second Electrothermic steam pressure vessel joint are all provided with the first pneumatic operated valve; The first non-return pipe and the second non-return pipeline two ends and the first Electrothermic steam pressure vessel, the second Electrothermic steam pressure vessel joint are all provided with the first check-valves; The first pipeline and the first Electrothermic steam pressure vessel junction are provided with the second check-valves, and second pipe and the second Electrothermic steam pressure vessel junction are provided with the 3rd check-valves.The first pneumatic operated valve is in order to control the break-make of three-way pipe and four-way pipe, and when the first pneumatic operated valve is opened, the steam in the first Electrothermic steam pressure vessel and the second Electrothermic steam pressure vessel can circulate mutually by three-way pipe and four-way pipe.The first check-valves is in order to control the break-make of the first non-return pipe and the second non-return pipe, and the first check-valves can prevent from returning in the first Electrothermic steam pressure vessel the steam in the first Electrothermic steam pressure vessel from entering the first non-return pipe and the second non-return pipe.In addition, by the 3rd pneumatic operated valve, can control the break-make of second pipe.
In some embodiments, on the pipeline of three-way pipe near the first Electrothermic steam pressure vessel and the second Electrothermic steam pressure vessel, be all respectively equipped with vavuum pump.Vavuum pump is in order to before technical process starts and technical process while carrying out, and the first Electrothermic steam pressure vessel, the second Electrothermic steam pressure vessel, heat storage can and the pipeline that connects between them are vacuumized.
In some embodiments, the first pipeline pipeline is provided with the first water pump, and second pipe pipeline is provided with the second water pump.On the first pipeline, be also provided with the first water pump, the first water pump is in order to by the first Electrothermic steam pressure vessel of the hot water suction in heat storage can, on second pipe, be also provided with the second water pump, the second water pump is in order to by the second Electrothermic steam pressure vessel of the hot water suction in heat storage can.
In some embodiments, heat storage can tank body is stainless steel, heat storage can tank interior is provided with support member from bottom to top, it is outside and determine water water-supply-pipe with heat storage can tank body outside cold and join that tank body is stretched out in support member one end, support member is not determined one end that water water-supply-pipe joins and is arranged at heat storage can tank interior and extends to heat storage can tank body top with cold, support member is not determined one end that water water-supply-pipe joins and is provided with waste-heat recoverer with cold, and support member outer disk is wound with steam buffer radiator coil tube.Support member is in order to support heat storage can internal structure.After entering steam buffer radiator coil tube, steam contacts with steam buffer radiator coil tube tube wall, and condensation, form the cold water of determining.
In some embodiments, between support member and steam buffer radiator coil tube, be also provided with muffler, steam buffer radiator coil tube one end opening part is provided with steam inlet, and other end opening part is provided with steam (vapor) outlet, steam (vapor) outlet and coldly determine water water-supply-pipe and join.Steam heat release meeting discharges a large amount of noises, and long-term operation meeting has caused certain infringement to operating personnel, and muffler can reduce heat storage can noise at work greatly.Steam inlet and steam (vapor) outlet, in order to dredge steam, can not leak steam in the process of circulation.
In some embodiments, on the tank body of heat storage can top, offer gas outlet, on heat storage can tank skin, have cooling water inlet.Unnecessary hot gas is discharged from gas outlet, avoids the more remaining vapours in pipeline heat storage can tank body or residual in pipeline, affects heat storage can pipeline and normally works.In technical process, cold water enters in heat storage can tank by cooling water inlet, and cooling water inlet is set, and can observe at any time and control water level in heat storage can tank.
In some embodiments, on heat storage can tank skin, be also provided with level sensor.Level sensor induction tank interior liquid level.When tank interior reaches preset height, the break-make of transmitted signal by-pass valve control.
The specific embodiment
Below in conjunction with drawings and the specific embodiments the present invention is described in further detail explanation.
Fig. 1 has schematically shown vapours energy recycling device according to an embodiment of the present invention, device comprises the first Electrothermic steam pressure vessel 10, the second Electrothermic steam pressure vessel 20 and heat storage can 30, the first Electrothermic steam pressure vessel 10 and 20 of the second Electrothermic steam pressure vessels are provided with three-way pipe 40, four-way pipe 50, the first non-return pipe 60 and the second non-return pipe 70, the first Electrothermic steam pressure vessel 10 and the second Electrothermic steam pressure vessel 20 are by three-way pipe 40, four-way pipe 50, the first non-return pipe 60 and the second non-return pipe 70 connect.Three-way pipe 40 connects respectively the first Electrothermic steam pressure vessel 10 and the second Electrothermic steam pressure vessel 20 and four-way pipe 50, and four-way pipe 50 connects respectively the first Electrothermic steam pressure vessel 10, the second Electrothermic steam pressure vessel 20, heat storage can 30 and three-way pipe 40.Three-way pipe 40 is all provided with the first pneumatic operated valve 401 with four-way pipe 50 pipe ends and the first Electrothermic steam pressure vessel 10, the second Electrothermic steam pressure vessel 20 joints, the first pneumatic operated valve 401 is in order to control the break-make of three-way pipe 40 and four-way pipe 50, when the first pneumatic operated valve 401 is opened, the steam in the first Electrothermic steam pressure vessel 10 and the second Electrothermic steam pressure vessel 20 can circulate mutually by three-way pipe 40 and four-way pipe 50.The first non-return pipe 60 and the second non-return pipe 70 pipe ends and the first Electrothermic steam pressure vessel 10, the second Electrothermic steam pressure vessel 20 joints are all provided with the first check-valves 601, the first check-valves 601 is in order to control the break-make of the first non-return pipe 60 and the second non-return pipe 70, and the first check-valves 601 can prevent from returning in the first Electrothermic steam pressure vessel 10 steam in the first Electrothermic steam pressure vessel 10 from entering the first non-return pipe 60 and the second non-return pipe 70.On the pipeline of three-way pipe 40 near the first Electrothermic steam pressure vessel 10 and the second Electrothermic steam pressure vessel 20, be respectively arranged with vavuum pump 403, vavuum pump 403 is in order to before technical process starts and technical process while carrying out, and the first Electrothermic steam pressure vessel 10, the second Electrothermic steam pressure vessel 20, heat storage can 30 and the pipeline that connects between them are vacuumized.
The first Electrothermic steam pressure vessel 10 is connected with heat storage can 30 with second pipe 90 by symmetrically arranged the first pipeline 80 respectively with the second Electrothermic steam pressure vessel 20.The first pipeline 80 connects the first Electrothermic steam pressure vessel 10 and heat storage can 30, and second pipe 90 connects the second Electrothermic steam pressure vessel 20 and heat storage can 30.The first pipeline 80 and the first Electrothermic steam pressure vessel 10 junctions are provided with the second check-valves 801, the second check-valves 801 and in the first Electrothermic steam pressure vessel 10, enter in order to prevent hot water that the first pipeline is after 80s to be got back to the first Electrothermic steam pressure vessel 10.The first pipeline 80 is provided with on one end pipeline of the second check-valves 801 and is provided with the second pneumatic operated valve 803, can control the break-make of the first pipeline 80 by the second pneumatic operated valve 803.One end that the first pipeline 80 is not connected with the first Electrothermic steam pressure vessel 10 is connected with the steam inlet 301 on heat storage can 30.On the first pipeline 80, be also provided with the first water pump 805, the first water pump 805 is in order to by the first Electrothermic steam pressure vessel 10 of the hot water suction in heat storage can 30, on second pipe 90, be also provided with the second water pump 901, the second water pumps 901 in order to by the second Electrothermic steam pressure vessel 20 of the hot water suction in heat storage can 30.
Heat storage can 30 tank bodies are stainless steel, and heat storage can 30 comprises steam buffer radiator coil tube 303, muffler 305, level sensor 307, steam inlet 301, steam (vapor) outlet 311, gas outlet 313, waste-heat recoverer 315 and coldly determines water water-supply-pipe 317.On heat storage can 30 tank skins, be also provided with water gauge, in order to water level situation in heat storage can 30 visual observation heat storage can 30 tanks.
Heat storage can 30 tank body bottoms are provided with support member 319, support member 319 is long straight tube-like, support member 319 vertically arranges, it is outside and determine water water-supply-pipe 317 with heat storage can 3 external body cold and join that tank body is stretched out in support member 319 one end, support member 319 and coldly determine water water-supply-pipe 317 joints and be provided with the cold water delivery valve 321 of determining; Support member 319 is not determined one end that water water-supply-pipe 317 joins and is arranged at heat storage can 30 tank interior with cold, and runs through heat storage can 30 tank bodies to heat storage can 30 tank body tops, and support member 319 is not determined one end that water water-supply-pipe 317 joins and is provided with waste-heat recoverer 315 with cold.Muffler 305 is arranged in heat storage can 30 tank bodies, and muffler 305 is wrapped up in and is located at support member 319 main bodys outsides.Steam buffer radiator coil tube 303 coiling mufflers 305 arrange, steam buffer radiator coil tube 303 one end are connected with steam inlet 301, the other end is connected with steam (vapor) outlet 311, and steam (vapor) outlet 311 and heat storage can 30 tank body outsides cold determined water water-supply-pipe 317 and be not connected with one end that support member 319 is connected.
On heat storage can 30 tank body top tank skins, be also provided with cooling water inlet 323, outside cold water can enter tank interior by cooling water inlet 323.On heat storage can 30 tank skins, be also provided with the first water pump interface 325, the first water pump interface 325 is connected with second pipe 90, second pipe 90 connects heat storage can 30 and the second Electrothermic steam pressure vessel 20, the pipeline opening place, one end that second pipe 90 and the second Electrothermic steam pressure vessel 20 join is provided with the 3rd check-valves 903, the three check-valves 903 and hot water from entering the second Electrothermic steam pressure vessel 20 in heat storage can 30, gets back in heat storage can 30 in order to preventing.Second pipe 90 is provided with on one end pipeline of the 3rd check-valves 903 and is provided with the 3rd pneumatic operated valve 905, can control the break-make of second pipe 90 by the 3rd pneumatic operated valve 905.Heat storage can 30 tops are also provided with gas outlet 313.
Before technique starts, open the case lid of the first Electrothermic steam pressure vessel 10, and put into and treat yarn steaming cloth.Control the first pneumatic operated valve 401, the first check-valves 601, the second pneumatic operated valve 803, the second check-valves 801, the 3rd pneumatic operated valve 905 and the 3rd check-valves 903 are opened, close gas outlet 313, keep the first Electrothermic steam pressure vessel 10, the interior formation air circulation of the second Electrothermic steam pressure vessel 20 and heat storage can 30, now open vavuum pump 403, by the first Electrothermic steam pressure vessel 10, the second Electrothermic steam pressure vessel 20, air in heat storage can 30 vacuumizes, guarantee three-way pipe 40 simultaneously, four-way pipe 50, the first non-return pipe 60, the second non-return pipe 70 and the first pipeline 80, in second pipe 90, there is no residual steam or impurity.
After preparation completes, controlling the first pneumatic operated valve 401, the first check-valves 601 and the second check-valves 801 closes, the interior vacuum of the first Electrothermic steam pressure vessel 10 now, then the first Electrothermic steam pressure vessel 10 is carried out to Electromagnetic Heating, in Electromagnetic Heating process, constantly produce steam, gauze in the first Electrothermic steam pressure vessel 10 completes after heating, at the steam of four pressure of the interior formation of the first Electrothermic steam pressure vessel 10.Now controlling the first check-valves 601 opens, the steam in the first Electrothermic steam pressure vessel 10, by the first check-valves 601, enter in the first non-return pipe 60, and enter the second Electrothermic steam pressure vessel 20 by the first non-return pipe 60, through after a period of time, steam is in the first Electrothermic steam pressure vessel 10 and the interior abundant fusion of the second Electrothermic steam pressure vessel 20, finally make there is the steam of two pressure in the first Electrothermic steam pressure vessel 10, and in the second Electrothermic steam pressure vessel 20, also have the steam of two pressure.Meanwhile, to the interior injection cold water of heat storage can 30, cold water is entered heat storage can 30 tank interior and is filled with tank body by cooling water inlet 323, level sensor 307 detect water level arrive predetermined water level time, control cooling water inlet and close, no longer water filling.
Open the second check-valves 801 and the second pneumatic operated valve 803, the steam of two pressure in the first Electrothermic steam pressure vessel 10 enters the first pipeline 80 by the second check-valves 801 and the second pneumatic operated valve 803, and enters in heat storage can 30 by the first pipeline 80.Owing to filling with in advance cold water in heat storage can 30, cold water fully contacts with steam buffer radiator coil tube 303, and the outer temperature of pipe inner tube and the cold water temperature of coil pipe are consistent.The steam of two pressure enters the steam buffer radiator coil tube 303 of tank interior from steam inlet 301, when steam touches steam buffer radiator coil tube 303 inwall, steam-condensation becomes water droplet, water droplet accumulates current and forms and coldly determine water and flow down in steam buffer radiator coil tube 303, finally flow to steam (vapor) outlet 311, and enter Leng Dingshui water-supply-pipe 317 from steam (vapor) outlet 311, then enter support member 319, and finally from the waste-heat recoverer 315 of support member 319 tops, spray, waste-heat recoverer 315 is connected top with support member 319, the waste heat recovery phase 315 comprises a plurality of shower nozzles, coldly determine water and arrive the waste heat recovery phase 315 through support member, in a plurality of shower nozzles of waste heat recovery phase 315 settings, spray again, get back in heat storage can.Muffler 305 is eliminated a large amount of noises that produce cooling time, and unnecessary steam gas is discharged heat storage cans 30 from the gas outlet 313 of heat storage can 30 tank bodies tops.The heat of steam and the heat of hot water enter in tank body, and the absorption of the cold water in tank body heat becomes hot water.
Bubble in heat storage can 30 reduces gradually, when the liquid level in tank body is stablized gradually, illustrates that the steam of interior two pressure of the first Electrothermic steam pressure vessel 10 enters in tank body, and has fully discharged heat energy.Now close the second check-valves 801 and the second pneumatic operated valve 803, open the first pneumatic operated valve 401, make again vavuum pump work, residual steam in the first Electrothermic steam pressure vessel 10, the second Electrothermic steam pressure vessel and pipeline is found time, while avoiding operating personnel to open the first Electrothermic steam pressure vessel 10, by vapours, burnt.After the first Electrothermic steam pressure vessel 10 vacuumizes, open the chamber door of the first Electrothermic steam pressure vessel 10, and take out the gauze machine, close chamber door after refilling gauze to be heated.
Open the chamber door of the second Electrothermic steam pressure vessel 20, gauze to be heated is positioned over to the second Electrothermic steam pressure vessel 20 and closes chamber door after interior, now controlling the first pneumatic operated valve 401, the first check-valves 601, second check-valves 801 of the first Electrothermic steam pressure vessel 10 1 sides closes, and open the first pneumatic operated valve 401, the first check-valves 601 and the 3rd check-valves 903 of the second Electrothermic steam pressure vessel 20 1 sides, make again vavuum pump 403 work, will in the second Electrothermic steam pressure vessel 20 and pipeline, vacuumize.
Controlling the 3rd check-valves 903 and the 3rd pneumatic operated valve 905 of the second Electrothermic steam pressure vessel 20 1 sides opens, the second water pump 901 work, make the hot water in heat storage can 30 pass through second pipe 90, through the 3rd pneumatic operated valve 905 and the 3rd check-valves 903, enter the second Electrothermic steam pressure vessel 20, now the second Electrothermic steam pressure vessel 20 is carried out to Electromagnetic Heating, utilize the heat energy of hot water, play the effect of recovery, when level sensor 307 senses that water level reaches preset height, close the second water pump 901 and stop pumping.After heating completes, the steam of four pressure of the interior formation of the second Electrothermic steam pressure vessel 20.Now open the first check-valves 601, make the steam in the second Electrothermic steam pressure vessel 20 enter the first non-return pipe 60 by the first check-valves 601, and arrive in the first Electrothermic steam pressure vessel 10.Through after a period of time, steam is in the first Electrothermic steam pressure vessel 10 and the interior abundant fusion of the second Electrothermic steam pressure vessel 20, finally make there is the steam of two pressure in the second Electrothermic steam pressure vessel 20, and in the first Electrothermic steam pressure vessel 10, also have the steam of two pressure.
Open the first check-valves 601 of the second Electrothermic steam pressure vessel 20 1 sides, close the first check-valves 601 of the first Electrothermic steam pressure vessel 10 1 sides, steam enters the first non-return pipe 60 by the first check-valves 601 of the second Electrothermic steam pressure vessel 20 1 sides, and arrive heat storage can 30 tank interior by second pipe 90, finally enter steam buffer radiator coil tube 303.Subsequently according to above-mentioned steps constantly repeatedly.
In the first Electrothermic steam pressure vessel 10, add thermogenetic steam, a part enters in the second Electrothermic steam pressure vessel 20.Steam in the first Electrothermic steam pressure vessel 10 is by contacting with the cold water in heat storage can 30, by the energy recovery of steam, after becoming hot water, cold water heat absorption injects in the second Electrothermic steam pressure vessel 20 required hot water while can be used as the second Electrothermic steam pressure vessel 20 heating.Steam in the second Electrothermic steam pressure vessel 20, in conjunction with the hot water in heat storage can 30, when completing heating process, reclaims and has utilized the heat energy producing in the first Electrothermic steam pressure vessel 10 heating processes.The second Electrothermic steam pressure vessel 20 has heated the steam of rear generation, and a part enters in the first Electrothermic steam pressure vessel 10.Steam in the second Electrothermic steam pressure vessel 20 is by the interior condensation of heat storage can 30, by the energy recovery of steam, water in heat storage can 30 absorbs heat and also injects in the first Electrothermic steam pressure vessel 10, required hot water when can be used as the first Electrothermic steam pressure vessel 10 and again heating.Said process, can save the heat energy consuming in Electromagnetic Heating process greatly repeatedly, and the steam thermal energy producing in Electromagnetic Heating process has been carried out to effective recycling.When steam box is while being square, energy-conservation 65% compared to existing technology, when steam box is while being circular, compared to existing technology energy-conservation 50%.Recycle steam, also avoid discharge of steam to the pollution to weather and environment in atmosphere.
Be to be understood that, although this description is described according to embodiment, but not each embodiment only comprises an independently technical scheme, this narrating mode of description is only for clarity sake, those skilled in the art should make description as a whole, technical scheme in each embodiment also can, through appropriately combined, form other embodiment that it will be appreciated by those skilled in the art that.
Listed a series of detailed description is above only illustrating for feasibility embodiment of the present invention; they are not in order to limit the scope of the invention, all disengaging within equivalent embodiment of the present invention or change all should be included in protection scope of the present invention.