CN103132233B - Automatic visual aligning and scutching method for scutcher - Google Patents
Automatic visual aligning and scutching method for scutcher Download PDFInfo
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- CN103132233B CN103132233B CN201310060074.XA CN201310060074A CN103132233B CN 103132233 B CN103132233 B CN 103132233B CN 201310060074 A CN201310060074 A CN 201310060074A CN 103132233 B CN103132233 B CN 103132233B
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- China
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- image
- stitch seam
- dropped stitch
- umbrella stand
- scutcher
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Abstract
Description
Claims (1)
- For the automatic vision of scutcher to a line open-width method, it is characterized in that, the method comprises:Regulate CCD viewing field of camera center line and cut open cloth cutter and align, gather textile image with it, image processing software automatically calculates dropped stitch seam and cuts open the position deviation amount Δ s of cloth cutter;According to the characteristics of image identification after Threshold segmentation and demarcation dropped stitch seam position;Adopt increment type PID controller to umbrella stand control and emulation, adjust in real time the speed of stepper motor by increment type PID controller, thereby realize the control to umbrella stand rotating speed, ensure dropped stitch seam and cut open cloth cutter and align;The fabric of CCD collected by camera process from umbrella stand, and image transfer is identified to industrial computer, the method comprises:A part for scutcher, for fixing or support centralising device, is cutd open cloth cutter and is fixed on scutcher, and it aligns with dropped stitch seam initial position; CCD camera is placed in and cuts open cloth cutter and fabric top, requires CCD camera vertical with fabric place plane, and ensures to cut open cloth cutter and fabric in CCD viewing field of camera central authorities, makes the CCD phase function moment capture dropped stitch to stitch and cut open the position of cloth cutter; In the course of work, CCD camera is transferred to industrial computer by the textile image capturing and identifies to demarcate dropped stitch seam, and calculate dropped stitch and stitch and the position deviation amount Δ s that cuts open cloth cutter, when position deviation amount Δ s has exceeded the deviation range allowing, centralising device can send the corresponding deviation signal with position deviation amount Δ s automatically, umbrella stand RACS receives deviation signal, adjusts umbrella stand rotating speed by PID controller control step motor, makes dropped stitch seam get back to gradually desired center position;Dropped stitch seam image recognition and scaling method comprise:Image pre-processing method in image recognition subsystem adopts histogram equalization to eliminate the impact of shooting environmental on original image;If n is the summation of pixel in image, n jthat gray level is r knumber of pixels, L is gray level sum possible in image, s kbe called histogram equalization, can be based on formula obtaining gray level in input picture is r keach pixel to be mapped to gray level in output image be s krespective pixel;Image in image recognition subsystem is cut apart and is taked binarization method processing;If i, j is ranks number, and f (i, j) is that (i, j) locates gray value, and T is threshold value, and after can obtaining cutting apart based on formula below, (i, j) locates gray value g (i, j),Because carrying out processing to piece image, different threshold setting methods can produce different binary conversion treatment results, the threshold value T=5 of use; Dropped stitch after Threshold segmentation is sewn on and in image, shows as a black line, and background is white; So, be easy to according to its characteristics of image mark dropped stitch seam position, and calculate itself and the position deviation amount Δ s that cuts open cloth cutter;Increment type PID controller is selected in umbrella stand control based on PID and emulation;Increment type PID principle and algorithm design;Using T as the constant sampling period, k, as sampling sequence number, obtains discrete PID controller expression formula:Wherein, u kbe the output valve of the k time sampling instant, Δ s k, Δ s k-1be k, the input position departure of k-1 sampling instant, k pfor proportionality coefficient, k ifor integral coefficient, k dfor differential coefficient, u 0for output initial value;Can obtain according to the fundamentals of successive deduction:Formula (2) deducts formula (3) and obtains increment type PID control algolithm:Δu k=k p[Δs k-Δs k-1]+k iΔs k+kd[Δs k-2Δs k-1+Δs k-2]=(k p+k i+k d)Δs k-(k p+2k d)Δs k-1+k dΔs k-2(4)While adopting increment type PID control algolithm, once determine k p, k i, k d, as long as three position deviation amounts before and after using can be obtained controlling increment Δ u, the increment of its corresponding this executing agency position; Because stepper motor has summation, the controlled quentity controlled variable of its physical location can realize the accumulation of automatic controlling increment;System simulation method is:In image recognition subsystem, required by the initial position of dropped stitch seam with cut open cloth cutter and align, position deviation amount Δ s=0 now; The position deviation amount Δ s that this system allows allows left-right deviation 10mm centered by initial dropped stitch seam, and, when dropped stitch seam left avertence is in the time that initial dropped stitch seam position exceedes 10mm, position deviation amount Δ s is negative value; When dropped stitch seam right avertence is in the time that initial dropped stitch seam position exceedes 10mm, position deviation amount Δ s be on the occasion of; Determine pid parameter value, first tentatively determine initial parameter value k with experience trial and error procedure p=5.5, k i=0.8, k d=0.25, determine tri-parameters of PID, make system obtain good steady-state error and dynamic property.
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CN201310060074.XA CN103132233B (en) | 2013-02-21 | 2013-02-21 | Automatic visual aligning and scutching method for scutcher |
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CN201310060074.XA CN103132233B (en) | 2013-02-21 | 2013-02-21 | Automatic visual aligning and scutching method for scutcher |
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CN103132233B true CN103132233B (en) | 2014-08-06 |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105803718B (en) * | 2016-04-06 | 2019-06-28 | 宁波大红鹰学院 | A kind of the muslin tubing location regulation method and device of automatic Untwisting scutcher |
EP3753884B1 (en) * | 2019-06-20 | 2023-04-19 | Volvo Car Corporation | Drop stitch tethers alignment |
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JPH11229269A (en) * | 1998-02-20 | 1999-08-24 | Nca:Kk | System for automatically matching pattern of patterned sheet-like member and cutting the sheet-like member |
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EP0635596A1 (en) * | 1993-01-14 | 1995-01-25 | Kabushiki Kaisha Nca | Apparatus for automatically matching patterns on cloth |
US5414617A (en) * | 1993-09-21 | 1995-05-09 | Gerber Garment Technology, Inc. | Controlled zone vacuum system |
EP0780200A1 (en) * | 1995-12-22 | 1997-06-25 | Wolfgang Dipl.-Ing. Bruder | Cutting device on a plane for flexible materials like leather or fabric |
CN2366430Y (en) * | 1999-01-23 | 2000-03-01 | 无锡市前进纺织仪器厂 | Controlling device for spreading textile fabrics and centering |
CN1851106A (en) * | 2006-05-31 | 2006-10-25 | 中国科学院上海光学精密机械研究所 | Fabric guide line tracking device |
CN101603268A (en) * | 2009-07-02 | 2009-12-16 | 浙江大学 | Guide line seam position-recognizing system based on the one dimension position sensitive detector |
CN202202190U (en) * | 2011-08-15 | 2012-04-25 | 福建福田纺织印染科技有限公司 | Full-automatic diagonal cloth-cutting head |
Non-Patent Citations (5)
Title |
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JP平2-277878A 1990.11.14 |
JP昭64-26903A 1989.01.30 |
JP特开平11-229269A 1999.08.24 |
JP特开平7-64604A 1995.03.10 |
JP特开平8-120561A 1996.05.14 |
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