CN103132060A - Anti-corrosion post-treatment liquid for nickel coating surface and treatment process thereof - Google Patents
Anti-corrosion post-treatment liquid for nickel coating surface and treatment process thereof Download PDFInfo
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 124
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 62
- 238000005260 corrosion Methods 0.000 title claims abstract description 39
- 238000000576 coating method Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000007788 liquid Substances 0.000 title claims abstract description 31
- 239000011248 coating agent Substances 0.000 title claims abstract description 30
- 230000007797 corrosion Effects 0.000 claims abstract description 29
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 8
- 229930195729 fatty acid Natural products 0.000 claims abstract description 8
- 239000000194 fatty acid Substances 0.000 claims abstract description 8
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 8
- 239000012046 mixed solvent Substances 0.000 claims abstract description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 8
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical class CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 7
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 5
- 235000021355 Stearic acid Nutrition 0.000 claims description 5
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 5
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 5
- 239000008117 stearic acid Substances 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 4
- 150000004671 saturated fatty acids Chemical class 0.000 claims description 4
- 150000004670 unsaturated fatty acids Chemical class 0.000 claims description 4
- 235000021122 unsaturated fatty acids Nutrition 0.000 claims description 4
- NKJOXAZJBOMXID-UHFFFAOYSA-N 1,1'-Oxybisoctane Chemical compound CCCCCCCCOCCCCCCCC NKJOXAZJBOMXID-UHFFFAOYSA-N 0.000 claims description 3
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 claims description 3
- 150000001298 alcohols Chemical class 0.000 claims description 3
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 claims description 3
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 claims description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 claims description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 claims description 2
- 239000005642 Oleic acid Substances 0.000 claims description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims description 2
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 claims description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims description 2
- DAJSVUQLFFJUSX-UHFFFAOYSA-M sodium;dodecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCS([O-])(=O)=O DAJSVUQLFFJUSX-UHFFFAOYSA-M 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims description 2
- 239000012530 fluid Substances 0.000 claims 8
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 claims 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims 2
- 239000013543 active substance Substances 0.000 claims 2
- 235000003441 saturated fatty acids Nutrition 0.000 claims 2
- ULRCHFVDUCOKTE-UHFFFAOYSA-N 3-[3-aminopropyl(diethoxy)silyl]oxybutan-1-amine Chemical compound NCCC[Si](OCC)(OCC)OC(C)CCN ULRCHFVDUCOKTE-UHFFFAOYSA-N 0.000 claims 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims 1
- 239000012467 final product Substances 0.000 claims 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims 1
- 229940033355 lauric acid Drugs 0.000 claims 1
- -1 polyoxyethylene Polymers 0.000 claims 1
- 238000007747 plating Methods 0.000 abstract description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 abstract description 5
- 238000006243 chemical reaction Methods 0.000 abstract description 4
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 abstract description 3
- 229910000077 silane Inorganic materials 0.000 abstract description 3
- 239000000839 emulsion Substances 0.000 abstract description 2
- 238000001179 sorption measurement Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 13
- 229910000679 solder Inorganic materials 0.000 description 6
- 125000003277 amino group Chemical group 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 229910008051 Si-OH Inorganic materials 0.000 description 2
- 229910006358 Si—OH Inorganic materials 0.000 description 2
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 125000005372 silanol group Chemical group 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- 229910007637 SnAg Inorganic materials 0.000 description 1
- 229910008433 SnCU Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- MWGMEGAYPPQWFG-UHFFFAOYSA-N [SiH4].OC(=O)C=C Chemical compound [SiH4].OC(=O)C=C MWGMEGAYPPQWFG-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000000622 irritating effect Effects 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- 239000002120 nanofilm Substances 0.000 description 1
- 229910000480 nickel oxide Inorganic materials 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 150000003961 organosilicon compounds Chemical class 0.000 description 1
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical class [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 210000002345 respiratory system Anatomy 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
Landscapes
- Preventing Corrosion Or Incrustation Of Metals (AREA)
- Chemical Treatment Of Metals (AREA)
Abstract
本发明涉及一种用于镍镀层表面的防腐蚀后处理液及其处理工艺。本发明包括后处理液和处理工艺两部分。后处理液分为A液和B液。其中A液是含有硅烷偶联剂的水/醇类混合溶剂;B液是主要成分为长链有机脂肪酸的乳化液。处理工艺包括:室温下,将工件镍镀层浸入A液,其表面形成与硅烷作用后,再浸入加热到一定温度的B液一段时间,最后用温水冲洗,吹干。经本发明处理后,镍镀层表面形成吸附性良好的转化膜,耐蚀性能明显提升,同时工件的外观和电气性能不受影响。The invention relates to an anti-corrosion post-treatment solution for the surface of a nickel plating layer and a treatment process thereof. The invention includes two parts of aftertreatment liquid and treatment process. The post-treatment liquid is divided into A liquid and B liquid. Liquid A is a water/alcohol mixed solvent containing a silane coupling agent; Liquid B is an emulsion whose main component is long-chain organic fatty acids. The treatment process includes: at room temperature, immerse the nickel coating of the workpiece into solution A, after its surface is formed and reacted with silane, then immersed in solution B heated to a certain temperature for a period of time, finally rinsed with warm water, and dried. After being treated by the invention, a conversion film with good adsorption is formed on the surface of the nickel plating layer, and the corrosion resistance performance is obviously improved, while the appearance and electrical performance of the workpiece are not affected.
Description
技术领域technical field
本发明涉及一种用于镍镀层表面的防腐蚀后处理液及其处理工艺,属于金属表面处理与腐蚀防护技术领域。 The invention relates to an anti-corrosion post-treatment solution for the surface of nickel plating and its treatment process, which belongs to the technical field of metal surface treatment and corrosion protection.
背景技术Background technique
金属镍或镍镀层凭借其良好的性能,广泛应用于航空、汽车、电子等工业领域。但镍在潮湿空气和含有硫的工业大气中易发生腐蚀而变色,变色的镍层不仅失去了镍的金属光泽,还会增加镍表面的接触电阻,降低镍与其它表镀层之间的结合力,造成表镀层剥落,同时镍的氧化物和硫化物还会降低镍的焊接性能,使虚焊的现象常常发生。 Metal nickel or nickel coating is widely used in aviation, automobile, electronics and other industrial fields due to its good performance. However, nickel is prone to corrosion and discoloration in humid air and sulfur-containing industrial atmospheres. The discolored nickel layer not only loses the metallic luster of nickel, but also increases the contact resistance of the nickel surface and reduces the bonding force between nickel and other surface coatings. , causing peeling of the surface coating, while nickel oxides and sulfides will also reduce the welding performance of nickel, so that the phenomenon of virtual welding often occurs.
近年来,镍及其盐类价格不断攀升,许多涉及镀镍的电镀厂因成本压力,已有将原先的厚铜薄镍和多层镍技术改为镀单层薄镍的工艺。但由于镍镀层厚度与孔隙率大小成反比,故单层薄镍的孔隙率都比较高,其耐蚀性难免不足。在PCB行业中,镍层的厚度一般控制在几个微米,易发生腐蚀的镍层会引起焊接器材的脱落,以及引线键合的强度和可靠性,并影响电子器件的电参数。因此,需要对薄镍层进行适当的后处理,以提高其耐蚀性。 In recent years, the price of nickel and its salts has continued to rise. Due to cost pressures, many electroplating plants involved in nickel plating have changed the original thick copper thin nickel and multi-layer nickel technology to single-layer thin nickel plating. However, since the thickness of the nickel coating is inversely proportional to the porosity, the porosity of a single layer of thin nickel is relatively high, and its corrosion resistance is inevitably insufficient. In the PCB industry, the thickness of the nickel layer is generally controlled at a few microns. The nickel layer that is prone to corrosion will cause the peeling off of welding equipment, the strength and reliability of wire bonding, and affect the electrical parameters of electronic devices. Therefore, proper post-treatment of the thin nickel layer is required to improve its corrosion resistance. the
目前,提高镍镀层耐蚀性的常用方法有:铬酸盐钝化处理,此法防腐能力强、成本低,但铬酸盐对环境和人体的危害大,许多国家已对铬酸盐的使用做出严格的限制,因此厂家都尽量不再采用铬酸盐钝化工艺。另外,还可以在镍镀层表面再镀一层锡或金做保护层,但这样不仅增加了工艺成本,也改变了镍表面的特性。 At present, the commonly used methods to improve the corrosion resistance of nickel coatings are: chromate passivation treatment. This method has strong anti-corrosion ability and low cost, but chromate is harmful to the environment and human body. Many countries have banned the use of chromate. Make strict restrictions, so manufacturers try not to use chromate passivation process. In addition, a layer of tin or gold can also be plated on the surface of the nickel coating as a protective layer, but this not only increases the process cost, but also changes the characteristics of the nickel surface. the
为提高薄镀镍层耐蚀性,同时满足节约成本、绿色环保的工业需求,本发明提出一种用于镍镀层防腐蚀后处理液及其处理工艺,使用本工艺能使镍镀层表面形成一层致密的有机分子膜,有效提高其耐蚀性,同时不影响工件的外观和电气性能。 In order to improve the corrosion resistance of the thin nickel plating layer and at the same time meet the industrial needs of cost saving and environmental protection, the present invention proposes a post-treatment solution for anti-corrosion nickel plating layer and its treatment process. Using this process can make the surface of the nickel plating layer form a A dense organic molecular film can effectively improve its corrosion resistance without affecting the appearance and electrical properties of the workpiece. the
胡光辉的发明专利(申请号:201110101184.7)公开了一种化学镀镍层封孔剂及其封孔处理工艺,该工艺采用含环氧基的硅烷偶联剂和丙烯酸的混合物做封孔剂对镍镀层进行后处理,所得到的有机膜耐蚀性较佳,其利用的是含环氧基的硅烷偶联剂水解后生成的硅醇基(Si-OH)与丙烯酸的羟基(-OH)反应形成的丙烯酸-硅烷偶联剂络合物做主要成膜物质,但上述反应占用了活泼的硅醇基,会影响硅烷偶联剂单体间的缩合反应,从而造成有机膜致密性的不足;丙烯酸易燃易爆,具腐蚀性,对人体皮肤、眼睛和呼吸道有强烈刺激作用,属于危险化学品之列,且用量极大(用量90%以上),原料和工艺成本都难以控制。 Hu Guanghui's invention patent (application number: 201110101184.7) discloses an electroless nickel plating layer sealing agent and its sealing treatment process. The process uses a mixture of epoxy-containing silane coupling agent and acrylic acid as the sealing agent. After post-treatment of the nickel coating, the obtained organic film has better corrosion resistance, which utilizes the silanol group (Si-OH) generated after the hydrolysis of the epoxy-containing silane coupling agent and the hydroxyl group (-OH) of acrylic acid The acrylic acid-silane coupling agent complex formed by the reaction is used as the main film-forming substance, but the above reaction occupies the active silanol group, which will affect the condensation reaction between the silane coupling agent monomers, resulting in insufficient compactness of the organic film ;Acrylic acid is flammable, explosive, corrosive, and has a strong irritating effect on human skin, eyes and respiratory tract. the
发明内容Contents of the invention
硅烷偶联剂是一类分子中同时含有两种不同化学性质官能团的有机硅化合物,其通式可用YSiX3表示,Y为非水解基团,Y中所带的官能团能和有机物中官能团反应。X为可水解基团,水解后生成Si-OH,能和金属形成Si-O-Me(Me表示金属)化学结合键。因此硅烷偶联剂可在有机物和金属表面间起偶联作用,增强有机脂肪酸和有机脂肪酸-硅烷偶联剂与镍镀层之间的结合能力。 Silane coupling agent is a kind of organosilicon compound containing two kinds of functional groups with different chemical properties in the molecule. Its general formula can be represented by YSiX 3 , Y is a non-hydrolyzable group, and the functional group in Y can react with the functional group in organic matter. X is a hydrolyzable group, which generates Si-OH after hydrolysis, and can form Si-O-Me (Me represents metal) chemical bond with metal. Therefore, the silane coupling agent can play a coupling role between the organic matter and the metal surface, and enhance the binding ability between the organic fatty acid and the organic fatty acid-silane coupling agent and the nickel coating.
本发明的目的在于解决现有技术中薄镍镀层耐蚀性不足的的问题,提出了一种能显著提高镍镀层耐蚀性的后处理液及其处理工艺,本发明先利用硅烷偶联剂对镍镀层进行预处理,在其表面形成一层结合力良好的硅烷膜,再通过长链有机脂肪酸乳化液的浸渍处理,使吸附在镍镀层表面的硅烷偶联剂与长链有机脂肪酸发生反应,在镍镀层表面形成一层致密的混合膜,该层膜具有较强的疏水性和抗腐蚀能力,能显著提高镍镀层的耐蚀性,同时不影响工件的外观和电气性能。 The purpose of the present invention is to solve the problem of insufficient corrosion resistance of thin nickel coatings in the prior art, and proposes a post-treatment solution and its treatment process that can significantly improve the corrosion resistance of nickel coatings. The present invention utilizes silane coupling agent Pretreat the nickel coating to form a layer of silane film with good adhesion on the surface, and then immerse the long-chain organic fatty acid emulsion to make the silane coupling agent adsorbed on the surface of the nickel coating react with the long-chain organic fatty acid , A dense mixed film is formed on the surface of the nickel coating. This layer of film has strong hydrophobicity and corrosion resistance, which can significantly improve the corrosion resistance of the nickel coating without affecting the appearance and electrical properties of the workpiece. the
本发明一种用于镍镀层表面的防腐蚀后处理液及其处理工艺,技术方案包括镍镀层防腐蚀后处理液的制备和处理工艺两部分: The present invention is a kind of anti-corrosion post-treatment solution for the surface of the nickel coating and its treatment process. The technical scheme includes two parts: the preparation and the treatment process of the anti-corrosion post-treatment solution for the nickel coating:
镍镀层防腐蚀后处理液由A液和B液组成,按以下方法配制: The post-treatment liquid for anti-corrosion of nickel plating is composed of liquid A and liquid B, prepared according to the following method:
将含氨基的硅烷偶联剂缓慢加入体积比为1/98~1/8的水/醇类混合溶剂中,待含氨基的硅烷偶联剂摩尔分数达到0.1~0.5mol/L时,停止加入,室温下水解一段时间,制得A液。 Slowly add the amino group-containing silane coupling agent into the water/alcohol mixed solvent with a volume ratio of 1/98~1/8, and stop adding when the mole fraction of the amino group-containing silane coupling agent reaches 0.1~0.5mol/L , hydrolyzed for a period of time at room temperature to obtain liquid A.
将定量的长链饱和脂肪酸或长链不饱和脂肪酸加入到溶解有阴离子或非离子表面活性剂的水中,脂肪酸浓度控制为1~10mmol/L,用酸将溶液pH调节至2~3,制得B液。 Add quantitative long-chain saturated fatty acid or long-chain unsaturated fatty acid into water dissolved with anionic or nonionic surfactant, control the concentration of fatty acid to 1-10mmol/L, adjust the pH of the solution to 2-3 with acid, and obtain Liquid B. the
处理工艺:室温下,将工件镍镀层浸入A液10~60秒后取出,再浸入温度为50~70℃的B液15~30分钟后取出,用温水冲洗,最后吹干工件镍镀层表面即可。 Treatment process: at room temperature, immerse the nickel coating of the workpiece in solution A for 10 to 60 seconds, then take it out, then immerse it in solution B at a temperature of 50 to 70°C for 15 to 30 minutes, take it out, rinse with warm water, and finally dry the surface of the nickel coating on the workpiece. Can.
含氨基的硅烷偶联剂是γ-氨丙基三甲氧基硅烷、N-β(氨乙基)-γ-氨丙基三乙氧基硅烷、多氨基烷基三烷氧基硅烷中的任意一种。 The amino group-containing silane coupling agent is any of γ-aminopropyltrimethoxysilane, N-β(aminoethyl)-γ-aminopropyltriethoxysilane, polyaminoalkyltrialkoxysilane A sort of. the
醇类是异丙醇、丁醇中的任意一种。 Alcohols are either isopropanol or butanol. the
长链饱和脂肪酸或长链不饱和脂肪酸是十二酸、硬脂酸、棕榈酸、油酸中的任意一种。 Long-chain saturated fatty acid or long-chain unsaturated fatty acid is any one of lauric acid, stearic acid, palmitic acid, and oleic acid. the
表面活性剂是十二烷基磺酸钠、聚乙二醇辛基醚中的任意一种。 The surfactant is any one of sodium dodecylsulfonate and polyethylene glycol octyl ether. the
酸是磷酸、醋酸中的任意一种。 The acid is either phosphoric acid or acetic acid. the
the
本发明技术效果: Technical effect of the present invention:
本发明与现有技术相比,含氨基的硅烷偶联剂中的N存在未共享电子对,可与质子结合而呈碱性,故先吸附在镍镀层表面的硅烷偶联剂可通过活泼基团氨基与长链脂肪酸羧基的反应形成络合物,增加硅烷有机膜的厚度,且长链有机脂肪酸本身就与镍有很强的配位能力,羧基中的氧原子与镍镀层表面发生界面反应形成脂肪酸配合物,可在有机脂肪酸-硅烷偶联剂络合物膜的孔隙处再形成吸附膜,增大有机脂肪酸-硅烷偶联剂络合物膜的致密性,提升其疏水和隔绝腐蚀介质的能力,从而使有机脂肪酸-硅烷偶联剂络合物膜缓蚀性能更强。另外,防腐蚀后处理液所用原料成本低,无毒环保,处理工艺简便,效率高。 Compared with the prior art, the present invention has unshared electron pairs in the amino group-containing silane coupling agent, which can be combined with protons to be alkaline, so the silane coupling agent adsorbed on the surface of the nickel coating can pass the active group The reaction between the group amino group and the long-chain fatty acid carboxyl group forms a complex, which increases the thickness of the silane organic film, and the long-chain organic fatty acid itself has a strong coordination ability with nickel, and the oxygen atom in the carboxyl group reacts with the surface of the nickel coating. The formation of fatty acid complexes can form an adsorption film in the pores of the organic fatty acid-silane coupling agent complex film, increase the compactness of the organic fatty acid-silane coupling agent complex film, improve its hydrophobicity and isolate the corrosive medium ability, so that the organic fatty acid-silane coupling agent complex film has stronger corrosion inhibition performance. In addition, the cost of raw materials used in the anti-corrosion post-treatment liquid is low, non-toxic and environmentally friendly, and the treatment process is simple and efficient.
经过本发明防腐蚀后处理液的处理,镍镀层的耐蚀性显著提升,工件外观没有变化,电气性能稳定。 After being treated with the anti-corrosion post-treatment solution of the invention, the corrosion resistance of the nickel coating is significantly improved, the appearance of the workpiece remains unchanged, and the electrical performance is stable. the
the
具体实施方式 Detailed ways
将钢板按5cm×2cm的规格剪切成实验板,经化学除油、除锈、活化后化学镀镍,镀镍层厚度约4μm,镀镍后采用本发明后处理液进行处理。 The steel plate is cut into experimental plates according to the specification of 5cm×2cm, and after chemical degreasing, rust removal, and activation, electroless nickel plating is performed. The thickness of the nickel plating layer is about 4 μm. After nickel plating, the post-treatment solution of the present invention is used for treatment. the
实施例1Example 1
1、A液配制:将0.5mol γ-氨丙基三甲氧基硅烷缓慢加入到1升水/丁醇混合溶剂中,水/醇体积比为1:17,室温下水解一段时间; 1. Preparation of liquid A: slowly add 0.5mol γ-aminopropyltrimethoxysilane into 1 liter of water/butanol mixed solvent, the water/alcohol volume ratio is 1:17, and hydrolyze for a period of time at room temperature;
2、B液配制:使用十二烷基磺酸钠将1mmol硬脂酸溶解于1L水中,用磷酸将溶液pH调节至2; 2. Preparation of liquid B: Dissolve 1 mmol of stearic acid in 1 L of water with sodium dodecyl sulfate, and adjust the pH of the solution to 2 with phosphoric acid;
3、室温下,将实验板浸入A液中30s,取出,浸入B液中15分钟,B液温度70℃,取出,用温水冲洗后,吹干,测试耐蚀性及电气性能。 3. At room temperature, immerse the test board in liquid A for 30 seconds, take it out, immerse it in liquid B for 15 minutes, the temperature of liquid B is 70°C, take it out, rinse it with warm water, dry it, and test the corrosion resistance and electrical properties.
实施例2Example 2
1、A液配制:将0.2mol N-β(氨乙基)-γ-氨丙基三乙氧基硅烷缓慢加入到1升水/异丙醇混合溶剂中,水/醇体积比为2:17,室温下水解一段时间; 1. Preparation of liquid A: Slowly add 0.2mol N-β(aminoethyl)-γ-aminopropyltriethoxysilane to 1 liter of water/isopropanol mixed solvent, the water/alcohol volume ratio is 2:17 , hydrolyzed for a period of time at room temperature;
2、B液配制:使用聚乙二醇辛基醚将5mmol硬脂酸溶解于1L水中,用磷酸将溶液pH 2. Preparation of liquid B: Dissolve 5mmol stearic acid in 1L water with polyethylene glycol octyl ether, adjust the pH of the solution with phosphoric acid
调节至3; adjust to 3;
3、室温下,将实验板浸入A液中60s,取出,浸入B液中20分钟,B液温度60℃,取 3. At room temperature, immerse the test board in liquid A for 60 seconds, take it out, and immerse it in liquid B for 20 minutes. The temperature of liquid B is 60°C.
出,用温水冲洗后,吹干,测试耐蚀性及电气性能。 After washing with warm water, blow dry, and test the corrosion resistance and electrical properties.
实施例3 Example 3
1、A液配制:将0.1mol多氨基烷基三烷氧基硅烷缓慢加入到1升水/丁醇混合溶剂中,水/醇体积比为1:11,室温下水解一段时间; 1. Preparation of liquid A: Slowly add 0.1 mol of polyaminoalkyltrialkoxysilane into 1 liter of water/butanol mixed solvent, the water/alcohol volume ratio is 1:11, and hydrolyze for a period of time at room temperature;
2、B液配制:使用十二烷基磺酸钠将10mmol硬脂酸溶解于1L水中,用醋酸将溶液pH调节至2.5; 2. Preparation of liquid B: Dissolve 10 mmol of stearic acid in 1 L of water with sodium dodecyl sulfate, and adjust the pH of the solution to 2.5 with acetic acid;
3、室温下,将实验板浸入A液中45s,取出,浸入B液中30分钟,B液温度50℃,取出,用温水冲洗后,吹干,测试耐蚀性及电气性能。 3. At room temperature, immerse the test board in solution A for 45 seconds, take it out, immerse it in solution B for 30 minutes, the temperature of solution B is 50°C, take it out, rinse it with warm water, dry it, and test the corrosion resistance and electrical properties.
the
上述实施例样品进行相关测试数据如下: The relevant test data of the above-mentioned embodiment samples are as follows:
一、中性盐雾测试实验 1. Neutral salt spray test experiment
将镀镍实验板分别按照实施例1、实施例2、实施例3的工艺进行处理后,过24小时后进行中性盐雾测试,结果如表1 After the nickel-plated experimental plate was processed according to the processes of Example 1, Example 2, and Example 3, the neutral salt spray test was carried out after 24 hours, and the results are shown in Table 1
表1、中性盐雾测试实验数据表 Table 1. Experimental data table of neutral salt spray test
二、焊接性实验 2. Weldability experiment
将镀镍实验板分别按照实施例1、实施例2、实施例3的工艺进行处理后,再将实验板经过二次回流炉烘烤后,在第三次回流时在各实验板中心位置分别放置一个线直径为1.5mm的SnCu、SnAg、SnAgCu焊料圆环,圆环的直径约为3mm,在圆环中心滴入0.5mL的阻焊剂进行回流焊。测试各实验板上焊料的铺展率,结果如表2 After the nickel-plated experimental boards were processed according to the processes of Example 1, Example 2, and Example 3, the experimental boards were baked in a secondary reflow oven, and the center positions of the experimental boards were respectively placed during the third reflow. Place a SnCu, SnAg, SnAgCu solder ring with a wire diameter of 1.5mm. The diameter of the ring is about 3mm. Drop 0.5mL of solder resist into the center of the ring for reflow soldering. Test the spreading rate of solder on each experimental board, the results are shown in Table 2
表2、实验板与焊料兼容性实验数据表 Table 2. Experimental data table for compatibility between experimental board and solder
以上数据表明:经本发明处理后的实验板都通过了相关的腐蚀测试,说明镍镀层耐蚀性能确实提升很大;且实验板经三次回流后与阻焊剂和焊料仍有良好的兼容性,焊接可靠性高,完全能满足镍镀层相关工艺要求。 The above data show that: the experimental board after the present invention has passed the relevant corrosion test, which shows that the corrosion resistance of the nickel coating is greatly improved; and the experimental board still has good compatibility with solder resist and solder after three reflows. The welding reliability is high, and it can fully meet the relevant process requirements of nickel plating.
the
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